Deposition of TiN and TiAlVN thin films by DC magnetron sputtering

2019 ◽  
Vol 11 (6) ◽  
pp. 819-831 ◽  
Author(s):  
Bassam Abdallah ◽  
M. Kakhia ◽  
W. Alsadat
Keyword(s):  
Stainless Steel ◽  
Corrosion Resistance ◽  
Magnetron Sputtering ◽  
Room Temperature ◽  
Electrochemical Impedance ◽  
High Vacuum ◽  
Dc Magnetron Sputtering ◽  
Content Type ◽  
Pure Argon ◽  
Tin Film

Purpose TiN and TiAlVN films have been prepared by DC magnetron sputtering technique at room temperature. TiN target has been used to deposit TiN thin film under pure argon (100 percent Ar) gas. Additionally, Ti6Al4V alloy target has been used to deposit TiAlVN under nitrogen and argon gas (50 percent Ar and 50 percent N2). In this paper, two substrate types have been used: stainless steel 304 and Si(100). This analysis has confirmed that the nitride films, (TiN/Si) and TiAlVN in both cases, have been produced. Energy Depressive X-ray Spectroscopy (EDX) measurement confirmed that the TiN/Si was stoichiometry, where the N/Ti ratio was about 1 with low oxygen contamination. The results obtained have indicated that the TiAlVN has more resistance to corrosion than TiN film in 3.5 percent NaCl at 25°C (seawater). Both films, TiAlVN/SS304 and TiN/SS304, have shown improved corrosion resistance compared with virgin 304 substrate. Microhardness was carried out using Vickers method; the microhardness values for TiN/SS304 and TiAlVN/SS304 were approximately 7.5 GPa and 25.3 GPa, respectively. The paper aims to discuss these issues. Design/methodology/approach The films were prepared by a DC magnetron sputtering system starting from high pure (99.99 percent) Ti6Al4V target (Al 6wt%, V 4wt% and balance Ti) in plasma discharge argon/nitrogen (50 percent Ar and 50 percent N2) for deposition of TiAlVN film. Pure TiN target (99.99 percent) was used for preparation of TiN film in pure argon plasma. The diameter of target was 50 mm and the power applied for preparation of the two films was 100 W. A cylindrical high-vacuum chamber (Figure 2) made of stainless steel 316, with height 363 mm diameter, was fabricated locally. Scanning electron microscope images have been used to discover the films morphology. The composition of the films has been determined by EDX technique for films deposited on Si substrate. The electrochemical corrosion test was carried out using conventional three-electrode cell of 300 ml capacity by using Voltalab PGZ 301 system (France) using Tafel extrapolation method and electrochemical impedance spectroscopy techniques. Findings TiN and TiAlVN films have been prepared by DC magnetron sputtering technique without heating of the substrates holder. The effects of the composition of nitride films on mechanical and corrosion properties were investigated. The composition of the films has been determined by EDX technique. The effect of using titanium alloy (Ti with Al and V) on the composition and crystalline quality has been investigated. The microhardness is strongly dependent on the addition of the Al and V elements, and it consequently improves mechanical proprieties. The microhardness values for TiN/SS304 were approximately 7.5 GPa and 25.3 GPa for TiAlVN/SS304. They indicate that prepared films prevent the aggressive action of corrosion media. Originality/value TiN and TiAlVN films have been prepared by DC magnetron sputtering method at room temperature. Titanium nitride film, especially TiAlVN, is an effective method to improve the corrosion resistance of SS304. TiAlVN film has exhibited enhanced corrosion resistance and higher microhardness. Independent time-of-flight elastic recoil detection analysis has been used to determine the composition of the film.

Surface white spot and pitting corrosion of 316 L stainless steel

2020 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Guanghui Yi ◽  
Dajiang Zheng ◽  
Guang-Ling Song
Keyword(s):  
Stainless Steel ◽  
Corrosion Resistance ◽  
Pitting Corrosion ◽  
Electrochemical Impedance ◽  
White Spot ◽  
General Corrosion ◽  
Corrosion Performance ◽  
Content Type ◽  
White Spots ◽  
316 L Stainless Steel

Purpose The purpose of this paper is to address the concern of some stainless steel users. To understand the effect of surface white spots on corrosion performance of stainless steel. Design/methodology/approach White spots appeared on some component surfaces made of 316 L stainless steel in some industrial applications. To address the concern about the pitting performance in the spot areas, the pitting corrosion potential and corrosion resistance were measured in the spot and non-spot areas by means of potentiodynamic polarization and electrochemical impedance spectroscopy and the two different surface characteristics were analytically compared by using optical microscopy, laser confocal microscopy, scanning electron microscopy, x-ray diffraction, energy dispersive spectroscopy and auger energy spectroscopy. The results indicated that the pitting performance of the 316 L stainless steel was not negatively influenced by the spots and the white spots simply resulted from the slightly different surface morphology in the spot areas. Findings The white spots are actually the slightly rougher surface areas with some carbon-containing species. They do not reduce the pitting resistance. Interestingly, the white spot areas even have slightly improved general corrosion resistance. Research limitations/implications Not all surface contamination or roughening can adversely affect the corrosion resistance of stainless steel. Practical implications Stainless steel components with such surface white spots are still qualified products in terms of corrosion performance. Originality/value The surface spot of stainless steel was systematically investigated for the first time for its effect on corrosion resistance and the conclusion was new to the common knowledge.

The mechanical and corrosion resistance properties of Ti/TiN multi-layer films produced by physical vapor deposition

2015 ◽  
Vol 62 (3) ◽  
pp. 149-155 ◽  
Author(s):  
Meiling Dong ◽  
Xiufang Cui ◽  
Guo Jin ◽  
Haidou Wang ◽  
Lina Zhu ◽  
...  
Keyword(s):  
Thin Films ◽  
Mechanical Properties ◽  
Residual Stress ◽  
Corrosion Resistance ◽  
Magnetron Sputtering ◽  
Film Surface ◽  
Dc Magnetron Sputtering ◽  
Content Type ◽  
Nano Indentation ◽  
Modulation Period

Purpose – The aim of the present paper is to investigate the mechanical performance of multi-layer films. With the wide application of optic and electronic thin-films, membrane materials and membrane technology have become one of the most active fields of research in contemporary materials science (Dumont et al., 1997). Multi-layer films have evolved as candidates for these applications because of their unique properties. TiN and Ti/TiN multi-layer films were fabricated using the DC magnetron sputtering method. A nano-indentation tester and electronic film distribution tester were utilized to evaluate the mechanical properties and residual stress of the films. The existence of interface effects on the mechanical properties and corrosion resistance of the films were analyzed. Design/methodology/approach – In this study, the Ti/TiN multi-layer films were fabricated using the DC magnetron sputtering method. The films were deposited on polished 45# steels. Ti was used as the sputtering target. Ar and N2 were applied as working and reactive gases, respectively. Surface morphology was measured using transmission electron microscopy. The composition was analyzed using D8 X-ray diffraction. Nano-indentation tests were performed using Nanoindenter G200 with a Berkovich indenter. A BGS 6341 electronic film stress distribution tester was used to measure the distribution of stress in the films. Findings – The film surface was very smooth and the structure was very dense. The elastic modulus and micro-hardness of Ti/TiN multi-layer films were smaller, compared to those of the TiN film. Furthermore, both of these parameters initially decreased and later increased, with a decrease in the modulation period. The residual stress in the film was compressive. The corrosion resistance properties of TiN films were the best in NaCl solution, less so in alkaline solution and worst in acid solution. For the Ti/TiN multi-layer films tested in an acid medium, the corrosion resistance performance was better when the modulation period was decreased to micron grade under exposure conditions at ambient temperature. Originality/value – In the present paper, the Ti/TiN multi-layer films were fabricated using PVD with different variations, and the influence on the performance of Ti/TiN multi-layer films due to each single layer period of TiN was studied. The findings should provide useful guidelines for the preparation of high quality Ti/TiN multi-layer thin films.

Effect of Passivation Treatments on the Corrosion Resistance of PIM 316L Stainless Steel in a PEM Fuel Cell Simulated Environment

2012 ◽  
Vol 727-728 ◽  
pp. 96-101
Author(s):  
Isaac Jamil Sayeg ◽  
Renato Altobelli Antunes ◽  
Mara Cristina Lopes de Oliveira
Keyword(s):  
Stainless Steel ◽  
Corrosion Resistance ◽  
Anodic Polarization ◽  
Room Temperature ◽  
Strong Influence ◽  
316L Stainless Steel ◽  
Electrochemical Impedance ◽  
Pem Fuel Cell ◽  
Simulated Environment ◽  
Before And After

In this work, the corrosion resistance of passivated PIM 316L stainless steel specimens was evaluated in 1M H2SO4 + 2 ppm HF solution at room temperature during 28 days of immersion. Passivation was carried out in HNO3and H2SO4solutions. The electrochemical behavior of the passivated specimens was assessed through electrochemical impedance spectroscopy and anodic polarization curves. Scanning electron microscopy (SEM) was employed to observe the surface of the specimens before and after the passivation treatments. The results pointed to a strong influence of the passivation conditions on the corrosion resistance of the specimens.

The corrosion behavior of compositional modified AISI type 304L stainless steel for nitric acid application

2019 ◽  
Vol 66 (2) ◽  
pp. 149-158 ◽  
Author(s):  
Gopinath Shit ◽  
S. Ningshen
Keyword(s):  
Weight Loss ◽  
Stainless Steel ◽  
Corrosion Resistance ◽  
Nitric Acid ◽  
Corrosion Rate ◽  
Electrochemical Impedance ◽  
Electrochemical Measurements ◽  
304L Stainless Steel ◽  
Content Type ◽  
Aisi Type

Purpose High corrosion resistance in different concentrations of nitric acid is essential for structural steels to be used for the aqueous reprocessing of spent nuclear fuels with high plutonium content. Design/methodology/approach In the present study, the corrosion resistance of type 304L stainless steel (SS) with modified composition was evaluated in different concentrations of nitric acid using surface analytical techniques, weight loss method and electrochemical measurements. Findings Weight loss measurement in boiling 65 per cent nitric acid showed a low corrosion rate value of about 0.2 mm/y (8 mpy) after 240 h exposure. Electrochemical measurements revealed the shift in open circuit potentials as well as corrosion potential toward more noble direction, and the results of electrochemical impedance spectroscopy studies indicated the reduction in the thickness and stability of the passive film with increasing concentration from 6 to 11.5 M nitric acid. Research limitations/implications The low corrosion rate observed for this steel is attributed to the higher content of Cr (19 per cent), Ni (10 per cent) and Si (0.3 per cent) and controlled minor alloying elements (S, P, B, C, etc.) in the alloy that contributed to improving the transpassive corrosion resistance and minimizing the intergranular corrosion attack. The X-ray photoelectron spectroscopic analysis revealed the composition of the passive films to be mainly of iron and chromium oxides. Practical implications Materials with lower corrosion rates are desirable for applications in nitric acid. Social implications The used of nitric acid creates a severe corrosive environment in chemical or aqueous nuclear reprocessing plants, and hence with a modified composition of type 304L SS resulting in minimizing failure of components are desirable for reducing cost and maintenance. Originality/value The present paper is an original work carried out by the authors on the corrosion resistance behaviors of composition modified AISI type 304L SS for nitric acid application. The effects of different nitric acid concentrations were compared to provide understanding on in applicability in boiling and high nitric acid concentrations.

scholarly journals ZrN-ZrOxNy vs ZrO2-ZrOxNy coatings deposited via unbalanced DC magnetron sputtering

2021 ◽  
Vol 11 (1) ◽  
Author(s):  
Gloria I. Cubillos ◽  
Eduard Romero ◽  
Adriana Umaña-Perez
Keyword(s):  
Corrosion Resistance ◽  
Magnetron Sputtering ◽  
Photoelectron Spectroscopy ◽  
Bone Cells ◽  
Electrochemical Impedance ◽  
Dc Magnetron Sputtering ◽  
X Ray ◽  
Composition Structure ◽  
Mouse Osteoblast ◽  
Steel Substrates

AbstractZrN-ZrO$${ }_{x}$$ x N$${ }_{y}$$ y and ZrO$${ }_{2}$$ 2 -ZrO$${ }_{x}$$ x N$${ }_{y}$$ y coatings were deposited on 316L stainless steel substrates via the unbalanced DC magnetron sputtering technique in order to improve their corrosion resistance and evaluate their possible use as a coating biocompatible with bone cells. The composition, structure, morphology, and corrosion resistance were studied by sum means of x-ray photoelectron spectroscopy (XPS), x-Ray diffraction (XRD), scanning electron microscopy (SEM), and atomic force microscopy (AFM). The corrosion resistance was evaluated in 3.5 wt.% NaCl using potentiodynamic polarization (PL) and electrochemical impedance techniques (EIS). The ZrN-ZrO$${ }_{x}$$ x N$${ }_{y}$$ y and ZrO$${ }_{2}$$ 2 -ZrO$${ }_{x}$$ x N$${ }_{y}$$ y coatings exhibited barrier-type protection of the substrate against corrosion. The growth of mouse osteoblast cells was evaluated in the coating that exhibited the greatest resistance to corrosion, ZrO$${ }_{2}$$ 2 -ZrO$${ }_{x}$$ x N$${ }_{y}$$ y , finding that the cell viability was maintained, so this material can be considered to be a candidate for use in osteosynthesis processes.

The prediction of the cyclic mechanical behavior of stainless steel 304L at room temperature

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Hala Messai ◽  
Salim Meziani ◽  
Athmane Fouathia
Keyword(s):  
Stainless Steel ◽  
Design Methodology ◽  
Room Temperature ◽  
Type Model ◽  
Good Prediction ◽  
304L Stainless Steel ◽  
Content Type ◽  
The Third ◽  
Chaboche Model

Purpose The purpose of this paper is to highlight the performance of the Chaboche model in relation to the database identification, tests with imposed deformations were conducted at room temperature on 304L stainless steel specimens. Design/methodology/approach The first two tests were performed in tension-compression between ±0.005 and ±0.01; in the third test, each cycle is composed of the combination of a compression tensile cycle between ±0.01 followed by a torsion cycle between ±0.01723 (non-proportional path), and the last, uniaxial ratcheting test with a mean stress between 250 MPa and −150 MPa. Several identifications of a Chaboche-type model were then performed by considering databases composed of one or more of the cited tests. On the basis of these identifications, the simulations of a large number of ratchet tests in particular were carried out. Findings The results present the effect of the optimized parameters on the prediction of the behavior of materials which is reported in the graphs, Optimizations 1 and 2 of first and second tests and Optimization 4 of the third test giving a good prediction of the increasing/decreasing pre-deformation amplitude. Originality/value The quality of the model's predictions strongly depends on the richness of the database used for the identification of the parameters.

Evaluation of the corrosion behavior of AZ31 magnesium alloy with different protein concentrations

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Yucong Ma ◽  
Mohd Talha ◽  
Qi Wang ◽  
Zhonghui Li ◽  
Yuanhua Lin
Keyword(s):  
Corrosion Resistance ◽  
Corrosion Behavior ◽  
Electrochemical Impedance ◽  
Surface Film ◽  
Energy Dispersive Spectrometer ◽  
Inhibitory Effect ◽  
Corrosion Process ◽  
High Concentration ◽  
Content Type ◽  
Atomic Force

Purpose The purpose of this paper is to study systematically the corrosion behavior of AZ31 magnesium (Mg) alloy with different concentrations of bovine serum albumin (BSA) (0, 0.5, 1.0, 1.5, 2.0 and 5.0 g/L). Design/methodology/approach Electrochemical impedance spectroscopy and potential dynamic polarization tests were performed to obtain corrosion parameters. Scanning electrochemical microscopy (SECM) was used to analyze the local electrochemical activity of the surface film. Atomic force microscope (AFM), Scanning electron microscope-Energy dispersive spectrometer and Fourier transform infrared spectroscopy were used to determine the surface morphology and chemical composition of the surface film. Findings Experimental results showed the presence of BSA in a certain concentration range (0 to 2.0 g/L) has a greater inhibitory effect on the corrosion of AZ31, however, the presence of high-concentration BSA (5.0 g/L) would sharply reduce the corrosion resistance. Originality/value When the concentration of BSA is less than 2.0 g/L, the corrosion resistance of AZ31 enhances with the concentration. The adsorption BSA layer will come into being a physical barrier to inhibit the corrosion process. However, high-concentration BSA (5.0 g/L) will chelate with dissolved metal ions (such as Mg and Ni) to form soluble complexes, which increases the roughness of the surface and accelerates the corrosion process.

scholarly journals Corrosion Resistance of AISI 316L Stainless Steel Biomaterial after Plasma Immersion Ion Implantation of Nitrogen

Materials ◽  
2021 ◽  
Vol 14 (22) ◽  
pp. 6790
Author(s):  
Viera Zatkalíková ◽  
Juraj Halanda ◽  
Dušan Vaňa ◽  
Milan Uhríčik ◽  
Lenka Markovičová ◽  
...  
Keyword(s):  
Stainless Steel ◽  
Corrosion Resistance ◽  
Ion Implantation ◽  
316L Stainless Steel ◽  
Electrochemical Impedance ◽  
Austenitic Stainless Steels ◽  
Aisi 316L ◽  
Corrosion Properties ◽  
Aisi 316L Stainless Steel ◽  
Plasma Immersion Ion Implantation

Plasma immersion ion implantation (PIII) of nitrogen is low-temperature surface technology which enables the improvement of tribological properties without a deterioration of the corrosion behavior of austenitic stainless steels. In this paper the corrosion properties of PIII-treated AISI 316L stainless steel surfaces are evaluated by electrochemical impedance spectroscopy (EIS), potentiodynamic polarization (PP) and exposure immersion tests (all carried out in the 0.9 wt. % NaCl solution at 37 ± 0.5 °C) and compared with a non-treated surface. Results of the three performed independent corrosion tests consistently confirmed a significant increase in the corrosion resistance after two doses of PIII nitriding.

Investigation of mechanical and corrosion behavior of laser hybrid weld joint of 2205 duplex stainless steel

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Chuanbo Zheng ◽  
Cheng Zhang ◽  
Xiao Yong Wang ◽  
Jie Gu
Keyword(s):  
Stainless Steel ◽  
Corrosion Resistance ◽  
Duplex Stainless Steel ◽  
Base Metal ◽  
Corrosion Behavior ◽  
Welded Joints ◽  
Two Phase ◽  
Content Type ◽  
2205 Duplex Stainless Steel ◽  
Laser Hybrid

Purpose Duplex stainless steel is composed of equal amounts of austenite and ferrite, which has excellent corrosion resistance and strength. However, after the metal was welded, the ratio of austenite and ferrite in the joint is unbalanced, and secondary phase precipitates are produced, which is also an important cause of pitting corrosion in the joint. Design/methodology/approach This paper aims to study the mechanical and corrosion behavior of welded joints, by adjusting the welding parameters of laser hybrid welding, dual heat sources are used to weld 2205 duplex stainless steel. The two-phase content of different parts of the welded joint is measured to study the influence of the ratio of the two-phase on the mechanical and corrosion properties of the joint. Findings The ratio of austenite and ferrite in different welded joints has an obvious difference, and from top to bottom, the austenite content decreased gradually, and the ferrite content increased gradually. The harmful phases are precipitated in the middle and lower part of the joint. The strength of welded joints is slightly lower than that of base metal. At the same time, the fracture analysis shows that some ferrite phases are affected by the precipitate in the grain and produce quasi-cleavage fracture. The corrosion results show that the corrosion resistance of the welded joints is lower than that of the base metal, and the concentration of chloride ions affects the corrosion resistance. Originality/value In this paper, the authors use the influence of different welding processes on the two-phase ratio of the joint to further study the influence of the microstructure on the corrosion resistance and mechanical properties of the weld.

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