Vibration Monitoring for Local Fault Detection in Synchronous Belts

Author(s):  
Roberto Basso ◽  
Giulio Fanti

The possibility of diagnosing the presence of a fault in a synchronous belt transmission during its work, without dismantling it, by monitoring the vibrations of the pulley support, was investigated in this work. After a few simulations with a multi-body numerical model, several experimental tests were carried out in an apparatus made up of a test bench, motion sensors, a system of signal acquisition and software for data processing. The behavior of mechanical transmissions with healthy and faulty synchronous belts was compared. The damage was simulated by removing a tooth from the belt. The results show that a localized defect on a synchronous belt modifies the frequency spectrum of the motion signals measured on the pulley support. From the experimental tests performed, the following results were obtained: the direction of vibrations measured on the pulley support must be chosen so as to be parallel to the direction of the taut side of the belt; the presence of a defect can be seen in the frequency spectrum by the change in the amplitude of the peaks at the first harmonics of the run frequency; the best condition to highlight the different behaviour in the power spectra occurs when the transmission is under load.

Energies ◽  
2021 ◽  
Vol 15 (1) ◽  
pp. 51
Author(s):  
Konrad Zdun ◽  
Tadeusz Uhl

In the paper, we report our research on the improvement of thermal efficiency of refrigerated trailers by modification of their wall structure by placing a layer of phase change material inside them. The research was carried out in the field of transport, meeting the requirements of all classes provided for in the ATP agreement for refrigerated trailers. As part of the research, we formulated a numerical model of the proposed design of the refrigerator walls, which was subsequently validated by comparing the modeling results with the results of experimental tests carried out on a test bench designed specifically for this purpose. Based on the validated simulation conditions, we formulated the numerical model of a full-scale refrigerated semi-trailer, which was numerically tested under the conditions specified in the ATP Agreement. The results proved that adding a 6 mm layer of the SP-24 phase change material in each of the walls of the cold store allows the temperature inside the trailer to be kept below −20 °C for a period of 24 h without the need to supply cold from the outside during operation. The passive refrigerated semi-trailer system implemented in this manner with 6 mm PCM layer allows for a reduction in primary energy consumption by up to 86% in a period of 22 h. The mentioned percentage did not take into account the efficiency of the cooling system of the phase change material.


Author(s):  
Mauro Cavallin ◽  
Alberto Doria ◽  
Giovanni Meneghetti ◽  
Daniele Sacchi

The driveline of many crafts during mooring maneuvers operates in the “trolling” mode, which is characterized by large slippages of the clutch. Sometimes the properties of clutch material and oil lead to the onset of self-excited torsion vibrations and wide fluctuations in torque. To analyze this phenomenon a numerical model of a typical marine driveline is developed, friction characteristics of the clutch are simulated by means of a LuGre model. A parametric stability analysis is carried out to highlight the effect of the parameters of the LuGre friction model on the stability of torsion vibrations. A series of experimental tests is performed on a specific test bench to identify the parameters of the driveline and to validate the numerical model. Results shows that the updated numerical model is able to replicate experimental results.


Author(s):  
Alfonso Jurado ◽  
Patricia Sánchez ◽  
Jose A. Armesto ◽  
Raúl Guanche ◽  
Bárbara Ondiviela ◽  
...  

An innovative offshore aquaculture cage design and its hydrodynamic behavior for different environmental conditions is presented. The work involves the following blocks: (i) design of the aquaculture cage, (ii) experimental tests performed at IHCantabria facilities (Cantabria Coastal and Ocean Basin, CCOB), (iii) brief description of the ad-hoc time domain numerical model developed, and (iv) calibration of decay tests and sea states cases, in order to be able to simulate different locations of interest for aquaculture stakeholders. The offshore aquaculture cage is a floating cylindrical structure, designed according to different requirements from standards and needs of contacted aquaculture stakeholders. The cage is focused on the growing and farming of fish species in open ocean conditions. It has been specially designed to be able to withstand different environmental conditions, even waves of more than 5m height. Through numerical and physical modeling, it has been shown that it has a good seakeeping and accessibility, to reduce O&M costs. Motions and loads have been registered during the tank testing to calibrate and validate a specific coupled time domain numerical model developed for multi-body structures to simulate the behavior of the assembled structure (cage and sinker connected by tendons), including non-linear damping forces and a FEM approach to model the mooring and the tendon system.


2020 ◽  
Vol 10 (16) ◽  
pp. 5645
Author(s):  
Erica Raviola ◽  
Franco Fiori

Condition monitoring techniques have been successfully applied to detect damaged bearings. However, the signal acquisition and the subsequent processing are typically outsourced to expensive data acquisition boards and complex software, resulting in expensive solutions. As a side effect, the integration of condition monitoring systems in wireless sensor networks can be tough to achieve. Aiming to overcome such issues, a low-cost and small-size electronic module to be placed in the proximity of the bearing to be monitored was developed. The acoustic signal delivered by the bearing is acquired, and the corresponding frequency spectrum is evaluated on-board. Based on that, the developed module automatically detects the presence of defects and notifies the remote controller via a wireless connection only when a fault is detected, thus avoiding the use of data cables whilst minimizing the amount of transferred data. Experimental tests carried out on the proposed system assessed the accuracy of the evaluated frequency spectrum, resulting in an amplitude error within ±0.6%, as well as the fault detection capability in the presence of environmental acoustic noise.


2018 ◽  
Author(s):  
Adel Albaba ◽  
Massimiliano Schwarz ◽  
Corinna Wendeler ◽  
Bernard Loup ◽  
Luuk Dorren

Abstract. This paper presents a Discrete Element-based elasto-plastic-adhesive model which is adapted and tested for producing hillslope debris flows. The numerical model produces three phases of particle contacts: elastic, plastic and adhesion. The model capabilities of simulating different types of cohesive granular flows were tested with different ranges of flow velocities and heights. The basic model parameters, being the basal friction (ϕb) and normal restitution coefficient (ϵn), were calibrated using field experiments of hillslope debris flows impacting two sensors. Simulations of 50 m3 of material were carried out on a channelized surface that is 41 m long and 8 m wide. The calibration process was based on measurements of flow height, flow velocity and the pressure applied to a sensor. Results of the numerical model matched well those of the field data in terms of pressure and flow velocity while less agreement was observed for flow height. Those discrepancies in results were due in part to the deposition of material in the field test which are not reproducible in the model. A parametric study was conducted to further investigate that effect of model parameters and inclination angle on flow height, velocity and pressure. Results of best-fit model parameters against selected experimental tests suggested that a link might exist between the model parameters ϕb and ϵn and the initial conditions of the tested granular material (bulk density and water and fine contents). The good performance of the model against the full-scale field experiments encourages further investigation by conducting lab-scale experiments with detailed variation of water and fine content to better understand their link to the model's parameters.


Author(s):  
Hervé Degée ◽  
Yves Duchêne ◽  
Benno Hoffmeister

The aim of the recently completed European research program Meakado is therefore to study design options with requirements proportioned to the actual seismic context of constructions in areas characterized by a low or moderate seismic hazard, contrary to most researches aiming at maximizing the seismic performances. In this general framework, specific investigations have been carried out regarding typical beam profiles commonly used for multi-bay - multi-storey composite frames. In a first stage, experimental tests on class-3 composite beam-to-column connections were performed. The measurement results were evaluated with regard to the development of the hysteretic behavior with particular emphasis on the degradation. These test results have been used as reference for the calibration and validation of numerical model aiming at extending the scope of the experimental outcomes through appropriate parametric variations regarding the behavior of nodal connections as well as towards the global analysis and behavior of structures made of class 3 and 4 profiles. Numerical investigations of the global performance of composite frames with slender cross-sections are then performed resorting to the numerical model previously calibrated with respect to the experimental tests and additional simulations at node level. Results are compared to the performance of an equivalent frame made of compact steel profiles. Attention is paid to the effects of strength and stiffness degradation due to local buckling. The analysis of the results is specifically focusing on the comparison of the rotation capacity of the slender section with the actual rotation demand imposed by a moderate intensity earthquake. Based on the outcomes of these investigations, practical design recommendations are finally derived for multi-storey, multi-bay moment resisting frames with type b (full composite action) beam-to column connections located in low and moderate seismicity regions. 


2016 ◽  
Vol 2016 ◽  
pp. 1-17 ◽  
Author(s):  
Rasool Ahmadi ◽  
Omid Rashidian ◽  
Reza Abbasnia ◽  
Foad Mohajeri Nav ◽  
Nima Usefi

An experimental test was carried out on a 3/10 scale subassemblage in order to investigate the progressive collapse behavior of reinforced concrete (RC) structures. Investigation of alternative load paths and resistance mechanisms in scaled subassemblage and differences between the results of full-scale and scaled specimens are the main goals of this research. Main characteristics of specimen response including load-displacement curve, mechanism of formation and development of cracks, and failure mode of the scaled specimen had good agreement with the full-scale specimen. In order to provide a reliable numerical model for progressive collapse analysis of RC beam-column subassemblages, a macromodel was also developed. First, numerical model was validated with experimental tests in the literature. Then, experimental results in this study were compared with validated numerical results. It is shown that the proposed macromodel can provide a precise estimation of collapse behavior of RC subassemblages under the middle column removal scenario. In addition, for further evaluation, using the validated numerical model, parametric study of new subassemblages with different details, geometric and boundary conditions, was also done.


2016 ◽  
Vol 715 ◽  
pp. 174-179 ◽  
Author(s):  
Chih Hsing Liu ◽  
Ying Chia Huang ◽  
Chen Hua Chiu ◽  
Yu Cheng Lai ◽  
Tzu Yang Pai

This paper presents the analysis methods for design of automotive bumper covers. The bumper covers are plastic structures attached to the front and rear ends of an automobile and are expected to absorb energy in a minor collision. One requirement in design of the bumper covers is to minimize the bumper deflection within a limited range under specific loadings at specific locations based on the design guideline. To investigate the stiffness performance under various loading conditions, a numerical model based on the explicit dynamic finite element analysis (FEA) using the commercial FEA solver, LS-DYNA, is developed to analyze the design. The experimental tests are also carried out to verify the numerical model. The thickness of the bumper cover is a design variable which usually varies from 3 to 4 mm depending on locations. To improve the stiffness of the bumper, an optimal design for the bumper under a pre-defined loading condition is identified by using the topology optimization approach, which is an optimal design method to obtain the optimal layout of an initial design domain under specific boundary conditions. The outcome of this study provides an efficient and cost-effective method to predict and improve the design of automotive bumper covers.


Sensors ◽  
2018 ◽  
Vol 18 (9) ◽  
pp. 2835 ◽  
Author(s):  
Zhongjie Hou ◽  
Jinxi Xiang ◽  
Yonggui Dong ◽  
Xiaohui Xue ◽  
Hao Xiong ◽  
...  

A prototype of an electrocardiogram (ECG) signal acquisition system with multiple unipolar capacitively coupled electrodes is designed and experimentally tested. Capacitively coupled electrodes made of a standard printed circuit board (PCB) are used as the sensing electrodes. Different from the conventional measurement schematics, where one single lead ECG signal is acquired from a pair of sensing electrodes, the sensing electrodes in our approaches operate in a unipolar mode, i.e., the biopotential signals picked up by each sensing electrodes are amplified and sampled separately. Four unipolar electrodes are mounted on the backrest of a regular chair and therefore four channel of signals containing ECG information are sampled and processed. It is found that the qualities of ECG signal contained in the four channel are different from each other. In order to pick up the ECG signal, an index for quality evaluation, as well as for aggregation of multiple signals, is proposed based on phase space reconstruction. Experimental tests are carried out while subjects sitting on the chair and clothed. The results indicate that the ECG signals can be reliably obtained in such a unipolar way.


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