Maximum Loading Capacity of Tandem Blades in Axial Compressors

2018 ◽  
Author(s):  
Baojie Liu ◽  
Du Fu ◽  
Xianjun Yu
Keyword(s):  
Axial Compressor ◽  
Pressure Rise ◽  
Design Tool ◽  
Stable Operation ◽  
Loading Capacity ◽  
Axial Compressors ◽  
Maximum Loading ◽  
Work Input ◽  
Dimensional Parameters ◽  
Highly Loaded

Tandem blades are widely reported to be superior to a single-blade configuration under the aerodynamic circumstance with a large flow turning in a stator or a high work input in a rotor. Aiming at the design of a highly loaded rear stage of a high pressure compressor with the advanced concept, the maximum loading capacity of a tandem-blade configuration, which is rarely described in open literature, is fundamentally necessary to be explicit in order to determine a stable operation range. A diffuser analogy is carefully carried out between the tandem-blade geometry and the diffuser passage using a reliable and robust numerical method. The analysis approach to effectively predicting the maximum static pressure rise is verified by the limited results of computational fluid dynamics (CFD) and experiments. In addition, the maximum loading capacity of the tandem-blade configuration is compared with that of the single-blade configuration to define a more favorable design range of meanline parameters. The results indicate that the tandem blade outperforms the conventional blade in a specific design space and the approach can be a potential design tool to guide the selection of one-dimensional parameters of tandem blades in a highly loaded axial compressor.

Numerical Investigation of a Cantilevered Compressor Stator at Varying Clearance Sizes

2015 ◽  
Author(s):  
Chengwu Yang ◽  
Xingen Lu ◽  
Yanfeng Zhang ◽  
Shengfeng Zhao ◽  
Junqiang Zhu
Keyword(s):  
Flow Field ◽  
Axial Compressor ◽  
High Flow ◽  
Leakage Flow ◽  
Streamwise Direction ◽  
Stall Margin ◽  
Axial Compressors ◽  
Pressure Surface ◽  
The Impact ◽  
Highly Loaded

The clearance size of cantilevered stators affects the performance and stability of axial compressors significantly. Numerical calculations were carried out using the commercial software FINE/Turbo for a 2.5-stage highly loaded transonic axial compressor, which is of cantilevered stator for the first stage, at varying hub clearance sizes. The aim of this work is to improve understanding of the impact mechanism of hub clearance on the performance and the flow field in high flow turning conditions. The performance of the front stage and the compressor with different hub clearance sizes of the first stator has been analyzed firstly. Results show that the efficiency decreases as clearance size varies from 0 to 3% of hub chordlength, but the operating range has been extended. For the first stage, the efficiency decreases about 0.5% and the stall margin is extended. The following analysis of detailed flow field in the first stator shows that the clearance leakage flow and elimination of hub corner separation is responsible for the increasing loss and stall margin extending respectively. The effects of hub clearance on the downstream rotor have been discussed lastly. It indicates that the loss of the rotor increases and the flow deteriorates due to increasing of clearance size and hence the leakage mass flow rate, which mainly results from the interaction of upstream leakage flow with the passage flow near pressure surface. The affected region of rotor passage flow field expands in spanwise and streamwise direction as clearance size grows. The hub clearance leakage flow moves upward in span as it flows toward downstream.

Alleviation of Shock-Wave Effects on a Highly Loaded Axial Compressor Through Novel Blade Shaping

2016 ◽  
Author(s):  
Alistair John ◽  
Shahrokh Shahpar ◽  
Ning Qin
Keyword(s):  
Axial Compressor ◽  
Free Form ◽  
Stable Operation ◽  
The Novel ◽  
Negative Effects ◽  
3D Design ◽  
Free Form Deformation ◽  
Wave Effects ◽  
Simulation Optimisation ◽  
Highly Loaded

This paper describes the use of the Free-Form-Deformation [1] parameterisation method to create a novel blade shape for a highly loaded, transonic axial compressor. The novel geometry makes use of pre-compression (via an S-shaping of the blade around mid-span) to weaken the shock and improve the aerodynamic performance. It has been known for some time that reducing the pre-shock Mach number of transonic compressors (via pre-compression) can improve their efficiency [2]. However, early attempts at this in the 60s [3] showed undesirable results (such as bi-stable operation), leading the design community to shy away from using pre-compression [4]. This issue is re-addressed here. It is shown that using modern simulation, optimisation and a 3D design, large amounts of pre-compression may be employed without the negative effects that plagued early attempts. This paper shows how Free-Form-Deformation offers superior flexibility over traditionally used parameterisation methods. The novel design (produced via an efficient optimisation method) is presented and the resulting flow analysed in detail. The efficiency benefit is over 2%, surpassing other results in the literature for the same geometry. The pre-compression effect of the S-shape is analysed and explained, and the entropy increase across the shock (along the mid-blade line) is shown to be reduced by almost 80%. Adjoint surface sensitivity analysis of the datum and optimised designs is presented, showing that the S-shape is located in the region predicted to be most significant for changes in efficiency. Finally the off-design performance of the blade is analysed across the rotor characteristics at various speeds.

Off-Design Prediction of Transonic Axial Compressors: Part 1 — Mean-Line Code and Tuning Factors

2018 ◽  
Author(s):  
John Kidikian ◽  
Marcelo Reggio
Keyword(s):  
Pressure Ratio ◽  
Axial Compressor ◽  
Design Tool ◽  
Information Storage ◽  
Axial Compressors ◽  
Design Performance ◽  
Engineering Software ◽  
Line Loss ◽  
Loss Modelling ◽  
Line Analysis

With yearly advances in CFD techniques and methodologies, and the increased capacity and capabilities of computer CPU, GPU, and information storage, CFD has become a powerful design tool. However, despite its vast strengths, a CFD analysis is still based on the sound development of the 1D mean-line analysis methodology. This paper (part 1 of 2) describes an off-design axial compressor mean-line code, tested in a specialized engineering software for the development and analysis of a whole gas turbine engine, and the various tuning factors used to obtain an off-design performance match. It will be shown that, to obtain a proper match of the off-design performance of single-stage transonic axial compressors, both the rotor and stage pressure ratio, and the rotor temperature ratio are required to be converged upon. To do so, the off-design mean-line analysis requires the incorporation of a set of inlet & exit blockage factors and deviation angles that vary with the compressor performance conditions. This approach differs from the literature-based procedural assumptions (or rule-of-thumb) of fixed inlet and exit blockage factors of approximately “0.98”, and the use of a unique deviation angle based on Carter’s rule. The results obtained in this paper are then used to develop a generalized off-design mean-line loss modelling methodology (part 2 of 2) capable of predicting the off-design performance of four well documented NASA transonic axial compressors.

Design and Test of a Novel Highly-Loaded Compressor

2019 ◽  
Author(s):  
Chengwu Yang ◽  
Ge Han ◽  
Shengfeng Zhao ◽  
Xingen Lu ◽  
Yanfeng Zhang ◽  
...  
Keyword(s):  
Pressure Ratio ◽  
Axial Compressor ◽  
Pressure Rise ◽  
Tip Clearance ◽  
Leakage Flow ◽  
Flow Angle ◽  
Stall Margin ◽  
High Pressure Ratio ◽  
Numerical Predictions ◽  
Highly Loaded

Abstract The blades of rear stages in small size core compressors are reduced to shorter than 20 mm or even less due to overall high pressure ratio. The growing of tip clearance-to-blade height ratio of the rear stages enhance the leakage flow and increase the possibility of a strong clearance sensitivity, thus limiting the compressor efficiency and stability. A new concept of compressor, namely diffuser passage compressor (DP), for small size core compressors was introduced. The design aims at making the compressors robust to tip clearance leakage flow by reducing pressure difference between pressure and suction surfaces. To validate the concept, the second stage of a two-stage highly loaded axial compressor was designed with DP rotor according to a diffuser map. The diffuser passage stage has the same inlet condition and loading as the conventional compressor (CNV) stage, of which the work coefficient is around 0.37. The predicted performance and flow field of the DP were compared with the conventional axial compressor in detail. The rig testing was supplemented with the numerical predictions. Results reveal that the throttle characteristic of DP indicates higher pressure rise and the loss reduction in tip clearance is mainly responsible for the performance improvement. For the compressor with DP, the pressure and flow angle are more uniform on exit plane. What’s more, the rotor with diffused passage reveals more robust than the conventional rotor at double clearance gap. Furthermore, the experimental data indicate that DP presents higher pressure rise at design and part speeds. At design speed, the stall margin was extended by 7.25%. Moreover, peak adiabatic efficiency of DP is also higher than that of CNV by about 0.7%.

scholarly journals The Development of Supersonic Axial Compressor Boost Stages for Small Gas Turbines

1969 ◽  
Author(s):  
C. H. Muller ◽  
A. Sabatiuk
Keyword(s):  
Gas Turbines ◽  
Static Pressure ◽  
Pressure Ratio ◽  
Axial Compressor ◽  
Pressure Rise ◽  
Performance Goals ◽  
Ample Evidence ◽  
Rotor Type ◽  
Highly Loaded ◽  
Percent Efficiency

The axial supersonic compressors of the “shock-in-rotor” type are under development for application to small gas turbines. A passage flow approach and passage criteria were used to design and develop the airfoils for the highly loaded rotor and stator blading of these 4 lb/sec machines. The overall stage performance values demonstrated to date are 2.06:1 pressure ratio at 78 percent adiabatic efficiency and 2.56:1 at 74.4 percent efficiency. The loss data and static pressure rise measured for the rotors and exit stators provide ample evidence that the higher design performance goals can be met.

Modeling of Axial Compressor with Large Tip Clearances

2021 ◽  
pp. 1-27
Author(s):  
Simon Evans ◽  
Junsok Yi ◽  
Sean Nolan ◽  
Liselle Joseph ◽  
Michael Ni ◽  
...  
Keyword(s):  
Technology Development ◽  
Axial Compressor ◽  
Pressure Rise ◽  
Core Size ◽  
Tip Leakage Flow ◽  
Axial Compressors ◽  
Tip Leakage ◽  
Mesh Topology ◽  
Radial Profiles ◽  
Predictive Design

Abstract In the drive for lower fuel consumption, engine designs for the next generation of single-aisle aircraft will require core sizes below 3 lb/s and OPRs above 50. Traditionally, these core sizes are the domain of centrifugal compressors, but materials limit OPR in these machines. An all-axial HPC at this core size, however, comes with limitations associated with the small blade spans at the back of the HPC, as clearances, fillets and leading edges do not scale with the core size. The result is a substantial efficiency penalty, driven primarily by the tip leakage flow produced by the larger clearance-to-span ratio. To enable small-core, high-OPR, all-axial compressors, mitigating technologies need to be developed and implemented to reduce this penalty. For this technology development to be successful, it is imperative that predictive design tools accurately model the overall flow physics and trends of the technologies developed. In this paper we describe an effort to determine whether different modeling standards are required for large clearance-to-span ratios, and if so, identify criteria for an appropriate solver and/or mesh. Multiple models are run and results compared with data collected in the NASA-GRC Low-Speed Axial Compressor. These comparisons show that steady RANS solvers can predict the pressure-rise characteristic to an acceptable level of accuracy, if careful attention is paid to mesh topology in the tip region. However, unsteady tools are necessary to accurately capture radial profiles of blockage and total pressure.

Multi Stage Axial Compressor Design and Performance Evaluation

2011 ◽  
Author(s):  
Young Seok Kang ◽  
Tae Choon Park ◽  
Oh Sik Hwang ◽  
Soo Seok Yang
Keyword(s):  
Performance Test ◽  
Pressure Ratio ◽  
Three Dimensional ◽  
Axial Compressor ◽  
Pressure Rise ◽  
Multi Stage ◽  
Compressor Design ◽  
Test Result ◽  
Highly Loaded ◽  
Small Aircraft

Recently, needs for Unmanned Air Vehicle (UAV) and small aircraft are increasing and demands for small turbo jet or turbo fan engines are also increasing. Then, size and weight are the two main restrictions in UAV or small aircraft propulsion system applications. One method for resolving such a problem is to increase the pressure rise per stage and to reduce the number of stages. Nowadays, matured compressor aerodynamic design techniques enable us to design highly loaded axial compressors. This paper covers from the design step of a highly loaded transonic axial compressor to the performance test result and its analysis. At the fore part of the paper, aerodynamic process of a multi stage axial compressor is introduced. To satisfy both of the mass flow and pressure rise, the compressor should rotate at a high rotational speed. Therefore the transonic flow field forms in the rotor stages and it is designed with a relatively high pressure rise per stage to satisfy its design target. Basically, one dimensional and quasi three dimensional compressor design were carried with compressor design codes. The compressor stage consists of 3 stages, and the bulk pressure ratio is 2.5. The first stage is burdened with the highest pressure ratio and less pressure rises occur in the following stages. Also it is designed that tip Mach number of the first rotor row does not exceed 1.3. The final design was confirmed by iterating three dimensional CFD calculations to satisfy design target and some design intentions. In the latter part of the paper, its performance test processes are briefly introduced. The performance test result showed that the overall compressor performance targets; pressure ratio and efficiency are well achieved. From the test results, we found some clues for further improvement and optimization of the compressor aerodynamic performance.

Effect of Backward Sweep on Aerodynamic Performance of a 1.5-Stage Highly Loaded Axial Compressor

2020 ◽  
Author(s):  
Song Huang ◽  
Chuangxin Zhou ◽  
Chengwu Yang ◽  
Shengfeng Zhao ◽  
Mingyang Wang ◽  
...  
Keyword(s):  
Total Pressure ◽  
Pressure Ratio ◽  
Axial Compressor ◽  
Aerodynamic Performance ◽  
Blade Loading ◽  
Stall Margin ◽  
Axial Compressors ◽  
Design Speed ◽  
Total Pressure Ratio ◽  
Highly Loaded

Abstract As a degree of freedom in the three-dimensional blade design of axial compressors, the sweep technique significantly affects the aerodynamic performance of axial compressors. In this paper, the effects of backward sweep rotor configurations on the aerodynamic performance of a 1.5-stage highly loaded axial compressor at different rotational design speeds are studied by numerical simulation. The aim of this work is to improve understanding of the flow mechanism of backward sweep on the aerodynamic performance of a highly loaded axial compressor. A commercial CFD package is employed for flow simulations and analysis. The study found that at the design rotational speed, compared with baseline, backward sweep rotor configurations reduce the blade loading near the leading edge but slightly increases the blade loading near the trailing edge in the hub region. As the degree of backward sweep increases, the stall margin of the 1.5-stage axial compressor increase first and then decrease. Among different backward sweep rotor configurations, the 10% backward sweep rotor configuration has the highest stall margin, which is about 2.5% higher than that of baseline. This is due to the change of downstream stator incidence, which improves flow capacity near the hub region. At 80% rotational design speed, backward sweep rotor configurations improve stall margin and total pressure ratio of the compressor. It’s mainly due to the decreases of the rotor incidence near the middle span, which results in the decreases of separation on the suction surface. At 60% rotational design speed, detached shock disappears. Backward sweep rotor configurations deteriorate stall margin of the compressor, but increase total pressure ratio and adiabatic efficiency when the flow rate is lower than that at peak efficiency condition. Therefore, it’s necessary to consider the flow field structure of axial compressors at whole operating conditions in the design process and use the design freedom of sweep to improve the aerodynamic performance.

Aeromechanical Control of High-Speed Axial Compressor Stall and Engine Performance— Part I: Control-Theoretic Models

2013 ◽  
Vol 135 (3) ◽  
Author(s):  
O. G. McGee ◽  
K. L. Coleman
Keyword(s):  
High Speed ◽  
Axial Compressor ◽  
Engine Performance ◽  
Maximum Flow ◽  
Rotating Stall ◽  
Design Flow ◽  
Systematic Evaluation ◽  
Stable Operation ◽  
Stall Inception ◽  
Axial Compressors

General methodologies are proposed in this two-part paper that further phenomenological understanding of compressible stall inception and aeromechanical control of high-speed axial compressors and engine performance. Developed in Part I are strategies for passive stabilization of compressible rotating stall, using tailored structural design and aeromechanical feedback control, implemented in certain classes of high-speed axial compressors used in research laboratories and by industry. Fundamentals of the stability of various dynamically-compensated, high-speed compressors was set down from linearized, compressible structural-hydrodynamic equations of modal stall inception extended further in this study from previous work. A dimensionless framework for performance-based design of aeromechanically-controlled compression system stall mitigation and engine performance is established, linking specified design flow and work-transfer (pressure) operability to model stages or local blade components, velocity triangle environment, optimum efficiency, extended stall margin and operability loci, and aeromechanical detailed design. A systematic evaluation was made in Part II (Coleman and McGee, 2013, “Aeromechanical Control of High-Speed Axial Compressor Stall and Engine Performance—Part II: Assessments of Methodology,” ASME J. Fluids Eng. (to be published)) on the performance of ten aeromechanical feedback controller schemes to increase the predicted range of stable operation of two laboratory compressor characteristics assumed, using static pressure sensing and local structural actuation to rudimentary postpone high-speed modal stall inception. The maximum flow operating range for each of the ten dynamically-compensated, high-speed compression systems was determined using optimized or “tailored” structural controllers, and the results described in Part II of the companion paper are compared to maximum operating ranges achieved in corresponding low-speed compression systems.

Aerodynamic Effects in a Transonic Compressor With Nonaxisymmetric Tip Clearance

2018 ◽  
Author(s):  
Maximilian Jüngst ◽  
Samuel Liedtke ◽  
Heinz Peter Schiffer ◽  
Bernd Becker
Keyword(s):  
Mass Flow ◽  
Current Knowledge ◽  
Axial Compressor ◽  
Pressure Rise ◽  
Stability Margin ◽  
Tip Clearance ◽  
Stable Operation ◽  
Stall Inception ◽  
Transonic Compressor ◽  
Eccentric Rotor

Future axial compressor designs tend to be built with larger relative tip gaps and eccentricity, since the core engines are reduced in size. Our knowledge of the aerodynamic effects due to eccentric tip gaps is largely based on low-speed work. The aim of this study is to widen current knowledge by using the 1.5 stage Darmstadt Transonic Compressor, which is representative of the front stage of a high pressure compressor. Efficiency, peak pressure rise and stability margin of the compressor are reduced linearly at design speed when the tip clearance is increased from 0.9% to 2.5% tip chord length. This holds true for configurations with eccentric rotor tip gap, if their circumferentially averaged gaps are considered. For a compressor with 96% eccentricity and 1.7% average tip clearance, corrected mass flow at rotor exit varies locally with up to ±20% and ±10% at stator exit, which can result in inlet distortions for subsequent stages in a multi-stage configuration. Also, the redistribution of flow massively influences stall inception during throttling at constant speed. Propagating disturbances are damped in sectors with higher inlet mass flow and lower incidence. Thus, overall operation remains stable, even though some sectors are highly disturbed. Consequently, the maximum clearance of an eccentric stage is not limiting the stable operation of the whole stage.

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