Experimental Investigation on Mechanical Property of Hybrid Steel-to-Lattice Joint With Pyramidal Carbon Fiber Truss

Author(s):  
Xiongliang Yao ◽  
Wei Wang ◽  
Nana Yang ◽  
Zhanyi Guo

As a novel type of composite sandwich structure in recent years lattice structure with carbon fiber pyramidal truss core is applied to warship’s superstructure because of its high specific stiffness and specific strength, but it is difficult to design joint between superstructure and hull and there are few researches about the mechanical property of hybrid steel-to-lattice joint. Two kinds of hybrid joint specimens are designed and their compressive and flexural properties are investigated. The experimental results show that in compression test lattice sandwich is weakest and that debonding resulted from core macro-shear and face sheet wrinkling can lead to overall instability; bearing reaction can result in resin base fracture in lattice core and face sheet delamination is the main damage mode of joint structure in three-point bending test, which happens where stiffness mutation appears.

2006 ◽  
Vol 321-323 ◽  
pp. 913-916
Author(s):  
Sang Ll Lee ◽  
Yun Seok Shin ◽  
Jin Kyung Lee ◽  
Jong Baek Lee ◽  
Jun Young Park

The microstructure and the mechanical property of liquid phase sintered (LPS) SiC materials with oxide secondary phases have been investigated. The strength variation of LPS-SiC materials exposed at the elevated temperatures has been also examined. LPS-SiC materials were sintered at the different temperatures using two types of Al2O3/Y2O3 compositional ratio. The characterization of LPS-SiC materials was investigated by means of SEM with EDS, three point bending test and indentation test. The LPS-SiC material with a density of about 3.2 Mg/m3 represented a flexural strength of about 800 MPa and a fracture toughness of about 9.0 MPa⋅√m.


2019 ◽  
Vol 8 (4) ◽  
pp. 4272-4277

In the present work the flexural properties of selected composite plates are examined. The three point bending test happens to be widely acceptable method for the evaluation of flexural properties of the composite plates because of its simple geometry and structure. In this paper the influence of filler material and thickness of laminates under three point bending load on simply supported pins are reported for selected filler material combination. Filler materials used here are Glass fiber epoxy with silicon carbide, Graphite fiber epoxy with silicon carbide and Carbon fiber epoxy with silicon carbide. Investigation is carried out as per ASTM D790 standard. The mechanical properties such as flexural strength, flexural stiffness of the composite plates were investigated and reported. This work broadly points out that the flexural strength is dependent on the thickness of the laminates and amount of the filler material of the laminated composites. It was found that Carbon fiber composite shows the superior flexural strength with 6 wt% of SiC among the specimens under study.


2022 ◽  
pp. 089270572110466
Author(s):  
Himan Khaledi ◽  
Yasser Rostamiyan

Present paper has experimentally and numerically investigated the mechanical behavior of composite sandwich panel with novel M-shaped lattice core subjected to three-point bending and compressive loads. For this purpose, a composite sandwich panel with M-shaped core made of carbon fiber has been fabricated in this experiment. In order to fabricate the sandwich panels, the vacuum assisted resin transfer molding (VARTM) has been used to achieve a laminate without any fault. Afterward, polyurethane foam with density of 80 kg/m3 has been injected into the core of the sandwich panel. Then, a unique design was presented to sandwich panel cores. The study of force-displacement curves obtained from sandwich panel compression and three-point bending tests, showed that an optimum mechanical strength with a considerable lightweight. It should be noted that the experimental data was compared to numerical simulation in ABAQUS software. According to the results, polyurethane foam has improved the flexural strength of sandwich panels by 14% while this improvement for compressive strength is equal to 23%. As well as, it turned out that numerical results are in good agreement with experimental ones and make it possible to use simulation instead of time-consuming experimental procedures for design and analysis.


2012 ◽  
Vol 569 ◽  
pp. 215-218
Author(s):  
Chun Lei Zhang ◽  
Kun Qiao ◽  
Bo Zhu ◽  
Zhi Tao Lin ◽  
Ben Xie ◽  
...  

The effect of different layers of glass cloth on carbon fiber reinforced hybrid composite core is studied in this work. Carbon fiber reinforced hybrid composite of different glass cloth content is made by pultrusion processing. Three point bending test and charpy impact test are taken to evaluate the toughness of different composite, and scanning electronic micro-scopy (SEM) and photograph are carried out to characterize the structure of different composite after destroyed. It is shown that, though at the cost of drop of tensile strength, the increase of glass cloth content in carbon fiber reinforced hybrid composite core improves the flexural strength and impact resistant, and does not affect the microscope destroy pattern and the microscopic structure of failure samples.


Author(s):  
Jiguang Gu ◽  
Nana Yang ◽  
Zhanyi Guo ◽  
Xiongliang Yao

A new technology method is adapted to manufacture carbon fiber lattice sandwich beam with pyramidal truss core. The flat crush test experiment is to test the resistance to compression of the carbon fiber sandwich plate with pyramidal truss core. The result shows that after the pressure head contact the specimens adequately, and the stiffness of structure is the maximum. If the load is continuing increase, the pyramidal truss core may be destroyed, and both sides of the carbon fiber panel begin tottering. It emerges permanent deformation on the structures after an uninstall. The three-point bending test of lattice sandwich beam referred to ASTM C393-00 is designed to research the mechanical properties of face sheet and pyramidal truss core of lattice sandwich beam with theoretical analysis. Load-deflection curves of the middle of lattice sandwich beam in long span and in short span tests are retained, which are applied to obtain flexure stiffness of face sheet and shear strength of pyramidal truss core. It is found that span length has some influence on damage modes of lattice sandwich beam with pyramidal truss core. Debonding between face sheet and lattice core occurs when span is larger and core collapse appears when span is smaller. Crack expansion and fracture of resin base also both emerge in these two damage modes and the crack expansion consists of two different types which are crack expansion inside the resin base and crack expansion from the indenter to the support. Contrast with other lattice sandwich beam with similar or different shapes of core in the other references, the mechanical properties of this lattice sandwich beam by this new fabrication have obvious advantage at the same relative density.


2011 ◽  
Vol 399-401 ◽  
pp. 469-473
Author(s):  
Mei Rong Wang ◽  
Yi Zheng ◽  
De Chang Jia ◽  
Yu Zhou

Chromium powder reinforced geopolymer composite (Cr/geopolymer) was prepared in order to enhance its thermal conductivity and mechanical properties. The phase composition, microstructure and mechanical properties of Cr/geopolymer before and after heat treatment at 900, 1000, 1100 and 1200°C were investigated by the X–ray diffraction (XRD), scanning electron microscopy (SEM) and three–point bending test. With increasing heat treatment temperature from 900 to 1100°C, mechanical property of Cr/geopolymer increased gradually and at 1100°C flexural strength got the peak value, which was 325% higher than that of specimens without heat treatment. Cr/geopolymer treated at 900°C did not completely transform into crystalline phase, and many micro cracks around the chromium particles were observed. Cr/geopolymer treated at 1000–1100°C completely crystallized into leucite phase, and the metal chromium remained its original state. Meanwhile, most of the micro cracks were closed. When the temperature further increased to 1200°C, many visible defects were observed in Cr/geopolymer, and chromium oxide appeared in the interface of Cr/geopolymer, which had detrimental effect on the heat conduction and mechanical property of the composite.


Materials ◽  
2019 ◽  
Vol 12 (9) ◽  
pp. 1568 ◽  
Author(s):  
Xiong Wan ◽  
Kai Zhu ◽  
Yanjin Xu ◽  
Baoshuai Han ◽  
Tao Jing

The fabrication of Ti-aluminide multi-layered composites have attracted great attention for their excellent mechanical properties, such as high specific strength, high specific stiffness, tolerable toughness, and low density. The preparation of the composite produced by a hybrid procedure composed of Vacuum Hot Pressing (VHP) and Hot Isostatic Pressing (HIP) using Ti foils and Al foils has been performed. Further, X-Ray Diffraction (XRD) and Scanning Electron Microscopy (SEM) equipped with Energy Dispersive X-ray Spectrometry (EDXS) were carried out to identify the microstructure and phase formation of the composite. In addition, an in-situ three-point bending test was conducted on the notched specimen to observe the crack propagation behavior carefully. The results indicate that the densified composite was obtained without any apparent voids and pores which could undesirably develop into the source of cracks. Furthermore, all the pure Al foils were totally consumed to form a series of the Ti-Al compounds through the diffusive reaction between the adjacent Ti and Al foils. Moreover, the in-situ observation demonstrates the initiation and propagation of cracks in the intermetallic layers and the role of residual Ti layers to blunt and bridge the cracks by their plastic deformation. This study provides a new strategy for fabricating the Ti-aluminide multi-layered composites.


Author(s):  
Han-Wool Kim ◽  
Young-Seong Kim ◽  
Joong Yeon Lim

The development of additive manufacturing technology has facilitated the production of cellular structures such as lattices. Topology optimization is a tool for computing the optimal geometry of an object within certain conditions, and it can be used to increase the stiffness and decrease the weight. In this study, a “double-optimized lattice structure” was designed by applying the solid isotropic material with penalization method for topology optimization twice, first to optimize the unit cell of the lattice and then to grade and insert the cells into a global model. This design was applied to a Messerschmitt–Bölkow–Blohm beam and produced via material extrusion additive manufacturing. Subsequently, it was evaluated by a three-point bending test, and the results indicated that the double-optimized lattice beam had a 1.6–1.9 fold greater effective stiffness and a 2 fold higher ultimate load than the values obtained for the beam designed with conventional methods. Thus, the double-optimized lattice structure developed herein can be an effective material with regard to its low weight and high stiffness. Contrarily, the penalty factor p of the solid isotropic material with penalization did not affect the properties. This finding suggests that p can control homogeneity while maintaining the strength of the structure.


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