scholarly journals Experimental and Numerical Study on Air Flow Behavior for a Novel Retractable Reverse Circulation Drill Bit of Casing-while-Drilling (CwD)

Geofluids ◽  
2021 ◽  
Vol 2021 ◽  
pp. 1-12
Author(s):  
Bo Qi ◽  
Pinlu Cao ◽  
He Yang ◽  
Wenbo He ◽  
Mengke Wang ◽  
...  
Keyword(s):  
Numerical Study ◽  
Flow Behavior ◽  
Nozzle Diameter ◽  
Channel Structure ◽  
Entrainment Rate ◽  
Drill Bit ◽  
Structure Parameters ◽  
Channel Diameter ◽  
Gas Channel ◽  
Reverse Circulation

A reverse circulation Down-The-Hole (DTH) hammer drill bit in Casing-while-Drilling (CwD) processes is designed and applied to drilling under complicated formation. The drill bit is a special retractable drill bit with an exclusive reverse circulation gas channel. Using numerical simulations and experiments, the influence of the gas channel structure parameters of the drill bit, including the inner jet nozzles, flushing nozzles, suction channel, and other parameters, on its reverse circulation performance is analyzed, and the optimal gas channel structure parameters of the drill bit are determined to improve the reverse circulation effect. The results show that the flushing nozzles and inner jet nozzles have an important influence on entrainment performance. The entrainment rate η decreases as the flushing nozzle diameter increases and decreases as the inner jet nozzle diameter increases. An increase in the suction channel diameter can improve the reverse circulation effect of the drill bit. The spiral slot drill bit is more conducive to air being sucked into the central channel in the form of spiral flow, so it can improve the entrainment performance. The entrainment rate η can reach 23.4% with the optimum structured drill bit.

Study on Structure Parameters of Reverse Circulation Drill Bit Secondary Injector Device Based on Injector Coefficient

2016 ◽  
Author(s):  
Huang Yong ◽  
Zhu Lihong ◽  
Zou Deyong ◽  
Liao Hualin ◽  
Wang Jinying ◽  
...  
Keyword(s):  
Drill Bit ◽  
Structure Parameters ◽  
Reverse Circulation

scholarly journals Experimental and Numerical Analysis of Flow Behavior for Reverse Circulation Drill Bit with Inserted Swirl Vanes

Geofluids ◽  
2022 ◽  
Vol 2022 ◽  
pp. 1-13
Author(s):  
Cheng Yang ◽  
Jianliang Jiang ◽  
Bo Qi ◽  
Guoqing Cui ◽  
Liyong Zhang ◽  
...  
Keyword(s):  
Cfd Simulation ◽  
Structural Parameters ◽  
Flow Behavior ◽  
Experimental Tests ◽  
Maximum Error ◽  
Influential Factors ◽  
Drill Bit ◽  
Entrainment Ratio ◽  
Helical Angle ◽  
Reverse Circulation

A swirling drill bit designed with an integrated vane swirler was developed to improve reverse circulation in down-the-hole hammer drilling. Its entrainment effect and influential factors were investigated by CFD simulation and experimental tests. The numerical results exhibit reasonable agreement with the experimental data, with a maximum error of 13.68%. In addition, the structural parameters of the swirler were shown to have an important effect on the reverse circulation performance of the drill bit, including the helical angle and number of spiral blades, swirler outlet area, and the flushing nozzles. The optimal parameters for the swirling drill bit without flushing nozzles include a helical angle of 60°, four spiral blades, and the area ratio of 2, while it is about 30°, 3, and 3 for the drill bit with flushing nozzles. Moreover, the entrainment ratio of the drill bit without flushing nozzles can be improved by nearly two times compared with one with flushing nozzles under the same conditions.

scholarly journals Numerical Analysis of Air Vortex Interaction with Porous Screen

Fluids ◽  
2021 ◽  
Vol 6 (2) ◽  
pp. 70
Author(s):  
Xudong An ◽  
Lin Jiang ◽  
Fatemeh Hassanipour
Keyword(s):  
Physical Properties ◽  
Vortex Ring ◽  
Numerical Study ◽  
Flow Behavior ◽  
Industrial Applications ◽  
Moving Mesh ◽  
Vortex Flows ◽  
Vortex Interaction ◽  
Piston Cylinder ◽  
Porous Screen

In many industrial applications, a permeable mesh (porous screen) is used to control the unsteady (most commonly vortex) flows. Vortex flows are known to display intriguing behavior while propagating through porous screens. This numerical study aims to investigate the effects of physical properties such as porosity, Reynolds number, inlet flow dimension, and distance to the screen on the flow behavior. The simulation model includes a piston-cylinder vortex ring generator and a permeable mesh constructed by evenly arranged rods. Two methods of user-defined function and moving mesh have been applied to model the vortex ring generation. The results show the formation, evolution, and characteristics of the vortical rings under various conditions. The results for vorticity contours and the kinetic energy dissipation indicate that the physical properties alter the flow behavior in various ways while propagating through the porous screens. The numerical model, cross-validated with the experimental results, provides a better understanding of the fluid–solid interactions of vortex flows and porous screens.

scholarly journals Internal face finishing for a cooling channel using a fluid containing free abrasive grains

2021 ◽  
Author(s):  
Mitsugu Yamaguchi ◽  
Tatsuaki Furumoto ◽  
Shuuji Inagaki ◽  
Masao Tsuji ◽  
Yoshiki Ochiai ◽  
...  
Keyword(s):  
High Speed ◽  
Flow Behavior ◽  
Flow Simulation ◽  
Cooling Channel ◽  
H13 Steel ◽  
Channel Diameter ◽  
Abrasive Grains ◽  
Low Viscosity ◽  
Short Period ◽  
Internal Pressures

AbstractIn die-casting and injection molding, a conformal cooling channel is applied inside the dies and molds to reduce the cycle time. When the internal face of the channel is rough, both cooling performance and tool life are negatively affected. Many methods for finishing the internal face of such channels have been proposed. However, the effects of the channel diameter on the flow of a low-viscosity finishing media and its finishing characteristics for H13 steel have not yet been reported in the literature. This study addresses these deficiencies through the following: the fluid flow in a channel was computationally simulated; the flow behavior of abrasive grains was observed using a high-speed camera; and the internal face of the channel was finished using the flow of a fluid containing abrasive grains. The flow velocity of the fluid with the abrasive grains increases as the channel diameter decreases, and the velocity gradient is low throughout the channel. This enables reduction in the surface roughness for a short period and ensures uniform finishing in the central region of the channel; however, over polishing occurs owing to the centrifugal force generated in the entrance region, which causes the form accuracy of the channel to partially deteriorate. The outcomes of this study demonstrate that the observational finding for the finishing process is consistent with the flow simulation results. The flow simulation can be instrumental in designing channel diameters and internal pressures to ensure efficient and uniform finishing for such channels.

Numerical Study of Dead-End Micro Polymer Electrolyte Membrane Fuel Cell

2008 ◽  
Author(s):  
Yan Ling Wu ◽  
Hee Joo Poh ◽  
Kah Wai Lum ◽  
Xiu Qing Xing
Keyword(s):  
Fuel Cell ◽  
Numerical Study ◽  
Polymer Electrolyte Membrane ◽  
Standard Condition ◽  
Cell Dynamics ◽  
Cell Region ◽  
Electrolyte Membrane ◽  
Gas Channel ◽  
Dead End ◽  
Contour Plots

In this paper, 3D full size simulation on single cell dead-end micro PEMFC is carried out using Computational Fuel Cell Dynamics (CFDC) analysis. The active area in this Micro PEMFC is about 10 cm2, producing 1A of current under standard condition (25 °C and 1 atm). The dead end anode configuration is achieved by increasing the air flow rate well above stoichometric at the cathode to obtain the complete depletion of hydrogen at anode exit. It is also assumed that the presence of water is only in the vapor phase. Different types (single serpentine and triple serpentine) of gas channel design in dead-end anode are studied and results are compared. The polarization curves for both designs as well as contour plots for the different cell region are presented.

scholarly journals Numerical Study of Heat Transfer Intensification in a Circular Tube Using a Thin, Radiation-Absorbing Insert. Part 1: Thermo-Hydraulic Characteristics

Energies ◽  
2021 ◽  
Vol 14 (15) ◽  
pp. 4596
Author(s):  
Piotr Bogusław Jasiński
Keyword(s):  
Heat Transfer ◽  
Flow Resistance ◽  
Numerical Study ◽  
Flow Characteristics ◽  
Cylindrical Tube ◽  
Radiation Absorption ◽  
Fluid Temperature ◽  
Gas Temperature ◽  
Insert Size ◽  
Channel Diameter

The presented paper, which is the first of two parts, shows the results of numerical investigations of a heat exchanger channel in the form of a cylindrical tube with a thin insert. The insert, placed concentrically in the pipe, uses the phenomenon of thermal radiation absorption to intensify the heat transfer between the pipe wall and the gas. Eight geometric configurations of the insert size were numerically investigated using CFD software, varying its diameter from 20% to 90% of the pipe diameter and obtaining the thermal-flow characteristics for each case. The tests were conducted for a range of numbers Re = 5000–100,000 and a constant temperature difference between the channel wall and the average gas temperature of ∆T = 100 °C. The results show that the highest increase in the Nu number was observed for the inserts with diameters of 0.3 and 0.4 of the channel diameter, while the highest flow resistance was noted for the inserts with diameters of 0.6–0.7 of the channel diameter. The f/fs(Re) and Nu/Nus(Re) ratios are shown on graphs indicating how much the flow resistance and heat transfer increased compared to the pipe without an insert. Two methods of calculating the Nu number are also presented and analysed. In the first one, the average fluid temperature of the entire pipe volume was used to calculate the Nu number, and in the second, only the average fluid temperature of the annular portion formed by the insert was used. The second one gives much larger Nu/Nus ratio values, reaching up to 8–9 for small Re numbers.

Performance of rectangular labyrinth weir- an experimental and numerical study

2022 ◽  
Author(s):  
Mosbah Ben Said ◽  
Ahmed Ouamane
Keyword(s):  
Discharge Capacity ◽  
Numerical Study ◽  
Flow Behavior ◽  
Rectangular Channel ◽  
Experimental Models ◽  
Absolute Relative Error ◽  
Labyrinth Weir ◽  
Specific Discharge ◽  
Labyrinth Weirs ◽  
Good Agreement

Abstract Labyrinth weirs are commonly used to increase the capacity of existing spillways and provide more efficient spillways for new dams due to their high specific discharge capacity compared to the linear weir. In the present study, experimental and numerical investigation was conducted to improve the rectangular labyrinth weir performance. In this context, four configurations were tested to evaluate the influence of the entrance shape and alveoli width on its discharge capacity. The experimental models, three models of rectangular labyrinth weir with rounded entrance and one with flat entrance, were tested in rectangular channel conditions for inlet width to outlet width ratios (a/b) equal to 0.67, 1 and 1.5. The results indicate that the rounded entrance increases the weir efficiency by up to 5%. A ratio a/b equal to 1.5 leads to an 8 and 18% increase in the discharge capacity compared to a/b ratio equal to 1 and 0.67, respectively. In addition, a numerical simulation was conducted using the opensource CFD OpenFOAM to analyze and provide more information about the flow behavior over the tested models. A comparison between the experimental and numerical discharge coefficient was performed and good agreement was found (Mean Absolute Relative Error of 4–6%).

NUMERICAL ANALYSIS OF FLOW BEHAVIOR IN GAS-LIQUID CYLINDRICAL CYCLONE (GLCC©*) SEPARATORS WITH INLET DESIGN MODIFICATIONS

2021 ◽  
pp. 1-27
Author(s):  
Srinivas Swaroop Kolla ◽  
Ram S. Mohan ◽  
Ovadia Shoham
Keyword(s):  
Numerical Study ◽  
Flow Behavior ◽  
Low Cost ◽  
Field Application ◽  
Attractive Alternative ◽  
Inlet Section ◽  
Wide Range ◽  
Cylindrical Cyclone ◽  
Light Oil ◽  
Section Design

Abstract The Gas-Liquid Cylindrical Cyclone (GLCC©*) is a simple, compact and low-cost separator, which provides an economically attractive alternative to conventional gravity-based separators over a wide range of applications. More than 6,500 GLCC©'s have been installed in the field to date around the world over the past 2 decades. The GLCC© inlet section design is a key parameter, which is crucial for its performance and proper operation. The flow behavior in the GLCC© body is highly dependent on the fluid velocities generated at the reduced area nozzle inlet. An earlier study (Kolla et al. [1]) recommended design modifications to the inlet section, based on safety and structural robustness. It is important to ensure that these proposed configuration modifications do not adversely affect the flow behavior at the inlet and the overall performance of the GLCC©. This paper presents a numerical study utilizing specific GLCC© field application working under 3 different case studies representing the flow entering the GLCC, separating light oil, steam flooded wells in Minas, Indonesia. Commercially available Computational Fluid Dynamics (CFD) software is utilized to analyze the hydrodynamics of flow with the proposed modifications of the inlet section for GLCC© field applications.

Detailed Numerical Study of the Main Sources of Loss and Flow Behavior in Low Pressure Steam Turbine Exhaust Hoods

2017 ◽  
Author(s):  
Dickson Munyoki ◽  
Markus Schatz ◽  
Damian M. Vogt
Keyword(s):  
Steam Turbine ◽  
Numerical Study ◽  
Flow Behavior ◽  
Low Pressure ◽  
Operating Conditions ◽  
Pressure Recovery ◽  
Exhaust Hood ◽  
Recovery Coefficient ◽  
Pressure Steam ◽  
Underlying Mechanisms

The performance of the axial-radial diffuser downstream of the last low-pressure steam turbine stages and the losses occurring subsequently within the exhaust hood directly influences the overall efficiency of a steam power plant. It is estimated that an improvement of the pressure recovery in the diffuser and exhaust hood by 10% translates into 1% of last stage efficiency [11]. While the design of axial-radial diffusers has been the object of quite many studies, the flow phenomena occurring within the exhaust hood have not received much attention in recent years. However, major losses occur due to dissipation within vortices and inability of the hood to properly diffuse the flow. Flow turning from radial to downward flow towards the condenser, especially at the upper part of the hood is essentially the main cause for this. This paper presents a detailed analysis of the losses within the exhaust hood flow for two operating conditions based on numerical results. In order to identify the underlying mechanisms and the locations where dissipation mainly occurs, an approach was followed, whereby the diffuser inflow is divided into different sectors and pressure recovery, dissipation and finally residual kinetic energy of the flow originating from these sectors is calculated at different locations within the hood. Based on this method, the flow from the topmost sectors at the diffuser inlet is found to cause the highest dissipation for both investigated cases. Upon hitting the exhaust hood walls, the flow on the upper part of the diffuser is deflected, forming complex vortices which are stretching into the condenser and interacting with flow originating from other sectors, thereby causing further swirling and generating additional losses. The detailed study of the flow behavior in the exhaust hood and the associated dissipation presents an opportunity for future investigations of efficient geometrical features to be introduced within the hood to improve the flow and hence the overall pressure recovery coefficient.

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