Mechanical Properties and Failure Analysis of Short Kenaf Fibre Reinforced Composites Processed by Resin Casting and Vacuum Infusion Methods

2018 ◽  
Vol 26 (2) ◽  
pp. 189-204 ◽  
Author(s):  
T.P. Mohan ◽  
K. Kanny

Modified and unmodified short kenaf fibre reinforced epoxy composites were processed with different short fibre lengths and fibre concentrations by resin casting (RC) and vacuum-assisted resin infusion (VARIM) methods. Three types of kenaf fibres were reinforced in epoxy polymer, namely, untreated kenaf fibre, mercerised and nanoclay-infused kenaf fibres. The mechanical properties such as tensile, flexural and impact properties of composites were studied. Nanoclay infused kenaf fibres have shown better tensile, flexural and impact properties than those of untreated and mercerised fibres. The composites processed by VARIM possess improved tensile and flexural properties when compared with RC composites, whereas the impact properties were better in RC composites than those of VARIM processed composites. The results showed that the mechanical properties of composites depend on the short fibre length and fibre concentration, irrespective of the processing conditions. Improved water barrier properties were also obtained in nanoclay-treated banana fibre composites.

2015 ◽  
Vol 24 (4) ◽  
pp. 096369351502400 ◽  
Author(s):  
Yakubu Dan-mallam ◽  
Mohamad Zaki Abdullah ◽  
Puteri Sri Melor Megat Yusoff

The challenges of improving the mechanical properties of natural fibre composites cannot be over emphasized due to fibre geometry, poor fiber distribution in the matrix, the hydrophilic nature of natural fibers and poor fibre–matrix interfacial adhesion. The primary objective of this research is to study the influence of fibre length on mechanical properties of kenaf/PET fibre reinforced POM and to study the effect of hybridization on mechanical properties of the composites. The composites were produced by compression molding and subsequently subjected to tensile, flexural and impact tests according to their respective ASTM standards. The tensile strength of short POM/kenaf/PET (80/10/10) hybrid composite dropped by approximately 33% from 61.8 MPa to 41.3 MPa compared to neat POM. However, the tensile strength of continuous POM/kenaf composites increased significantly by approximately 127% and 107% for 70/30 and 80/20 compositions compared to neat POM. The flexural moduli of short POM/kenaf/PET (70/15/15) hybrid composite and continuous POM/kenaf (70/30) composite improved by approximately 41% and 29%, respectively. The impact strength substantially increased by nearly 161% in continuous POM/kenaf/PET (70/15/15) hybrid composite and 30% in POM/kenaf (80/20) composite. The results show that tensile, flexural and impact properties of the continuous POM/kenaf composites are superior to the short fiber composites, and the influence of hybridization, made a positive impact by enhancing the flexural and impact properties of the composites.


Materials ◽  
2020 ◽  
Vol 13 (5) ◽  
pp. 1242
Author(s):  
Olga Mysiukiewicz ◽  
Paulina Kosmela ◽  
Mateusz Barczewski ◽  
Aleksander Hejna

Investigations related to polymer/metal composites are often limited to the analysis of the electrical and thermal conductivity of the materials. The presented study aims to analyze the impact of aluminum (Al) filler content (from 1 to 20 wt%) on the rarely investigated properties of composites based on the high-density polyethylene (HDPE) matrix. The crystalline structure, rheological (melt flow index and oscillatory rheometry), thermal (differential scanning calorimetry), as well as static (tensile tests, hardness, rebound resilience) and dynamic (dynamical mechanical analysis) mechanical properties of composites were investigated. The incorporation of 1 and 2 wt% of aluminum filler resulted in small enhancements of mechanical properties, while loadings of 5 and 10 wt% provided materials with a similar performance to neat HDPE. Such results were supported by the lack of disturbances in the rheological behavior of composites. The presented results indicate that a significant content of aluminum filler may be introduced into the HDPE matrix without additional pre-treatment and does not cause the deterioration of composites’ performance, which should be considered beneficial when engineering PE/metal composites.


2011 ◽  
Vol 197-198 ◽  
pp. 1100-1103
Author(s):  
Jian Li

A polyurethane/clay (PU/clay) composite was synthesized. The microstructure of the composite was examined by scanning electron microscopy. The impact properties of the composite were characterized by impact testing. The study on the structure of the composite showed that clays could be dispersed in the polymer matrix well apart from a few of clusters. The results from mechanical analysis indicated that the impact properties of the composite were increased greatly in comparison with pure polyurethane. The investigation on the mechanical properties showed that the impact strength could be obviously increased by adding 20 wt% (by weight) clay to the matrix.


2011 ◽  
Vol 19 (9) ◽  
pp. 725-732
Author(s):  
Shigeki Hikasa ◽  
Kazuya Nagata ◽  
Yoshinobu Nakamura

The influences of combined elastomers on impact properties and morphology of polypropylene (PP)/elastomer/CaCO3 ternary composites were investigated. In the case that polystyrene- block-poly(ethylene-butene)- block-polystyrene triblock copolymer (SEBS) and poly(ethylene- co-octene) (EOR) were used as elastomers, a sea-island structure consisting of EOR dispersed phase and SEBS continuous phase was formed. The elastomer and the CaCO3 particles were separately dispersed in PP matrix. In the case that carboxylated SEBS (C-SEBS) and EOR were used, the C-SEBS particles were dispersed in the EOR particles. Almost all of the CaCO3 particles were dispersed in the PP matrix, although some of the CaCO3 particles were dispersed in the C-SEBS/EOR combined particles. Impact strength improved with an increase of incorporated CaCO3 particles. The effect of elastomer on the impact strength was SEBS ≥ SEBS/EOR > EOR = C-SEBS/EOR > C-SEBS. The morphology formed by elastomer and CaCO3 particles strongly affected the impact properties of the ternary composites.


2018 ◽  
Vol 774 ◽  
pp. 410-415 ◽  
Author(s):  
Kazuto Tanaka ◽  
Ken Uzumasa ◽  
Tsutao Katayama

Carbon fiber reinforced thermoplastics (CFRTP) are expected to be used as a structural material for aircraft and automobiles not only for their mechanical properties such as high specific strength and high specific rigidity but also for their high recyclability and short molding time. Generally, in a composite material having a laminated structure, interlaminar delamination is often caused by an out-of-plane impact, so the interlayer property plays an important role in the mechanical properties. It has been reported that the fiber/matrix interfacial strength increases by grafting carbon nanotubes (CNT) on the carbon fiber surface. In this study, CNT grafted carbon fibers were used for reinforcement of CFRTP laminate for the improvement of impact properties of CFRTP laminates. The impact absorbed energy of the CFRTP laminate using CNT grafted carbon fibers as reinforcing fiber was higher than that using untreated CF.


2020 ◽  
pp. 152808372096074
Author(s):  
Mohamed A Attia ◽  
Marwa A Abd El-baky ◽  
Mostafa M Abdelhaleem ◽  
Mohamed A Hassan

An experimental investigation on the mechanical performance of interlayer hybrid flax-basalt-glass woven fabrics reinforced epoxy composite laminates has been performed. The tensile, flexural, in-plane shear, interlaminar shear, bearing, and impact properties of the fabricated laminates were investigated. Test specimens were fabricated using vacuum bagging process. Failure modes of all specimens were recorded and discussed. Results proved that the mechanical properties of flax-basalt-glass hybrid laminates are highly dominated by the reinforcement combinations and plies stacking sequence. Hybridizing flax fiber reinforced composite with basalt and/or glass fabrics provides an effective method for enhancing its tensile, flexural, in-plane shear, interlaminar shear, and bearing properties as well as controls the impact strength of the composite. The fabricated hybrids are found to have good specific mechanical properties benefits. Amongst the studied flax/basalt/glass hybrids, FBGs has the highest tensile properties, GBFs has the highest flexural and impact properties, and GFBs has the best shear and bearing properties. Flax-basalt-glass hybrid composites with different layering sequence seem to be an appropriate choice for lightweight load bearing structures.


2017 ◽  
Vol 79 (4) ◽  
Author(s):  
Gema Sukmawati Suryadi ◽  
Siti Nikmatin ◽  
Sudaryanto Sudaryanto ◽  
Irmansyah Irmansyah

Study of the size effect of natural fibre from oil palm empty fruit bunches (OPEFB) as filler, onto the mechanical and physical properties of fibre reinforced biocomposites based on recycled Acrylonitrile Butadiene Styrene (ABS) has been done. The OPEFB fibres were prepared by mechanical milling and sieving to obtain medium-fibre (20 mesh) and short-fibre (100 mesh). The biocomposites have been produced by extrusion using single-screw extruder method. Mechanical properties and S of biocomposites were evaluated and compared with glass fibre (GF) filled composite which is commonly used in plastics industrial applications. The result showed that the impact strength increased with the decreasing of OPEFB fibre size, while the Young’s modulus decreased. Other mechanical properties of biocomposites with short-fibre (RABS/SF) and medium-fibre (RABS/MF) filler were not significantly different at 95% confidence interval. Impact strength of short-fibre filled biocomposite was higher than glass fibre filled composites. The surface free energy of biocomposites lower than glass fibre filled composites, but its dispersive components are higher, indicating more hydrophobic feature of the surface. The fabricated micro-fibre of OPEFB can be used as viable alternative to substitute glass fibre as filler materials of composites.


2011 ◽  
Vol 462-463 ◽  
pp. 1343-1348
Author(s):  
Sameer Adnan Ibraheem ◽  
Aidy Ali ◽  
Abdan Khalina

The purpose of this study was to develop effective green insulation boards fabricated from polyurethane (PU) reinforced with Kenaf fibres. Biocomposites having three different weight contents (40/60, 50/50 and 60/40 Kenaf / PU weight %) were manufactured. A fourth type was made from 60/40 NaOH-treated Kenaf / PU weight %. The results show that the elastic properties increased with Kenaf fibre content. The optimal performance was observed at a weight of 50% Kenaf fibres. In addition, kenaf fibres treated with NaOH exhibited significantly improved mechanical properties.


2016 ◽  
Vol 1133 ◽  
pp. 136-140
Author(s):  
Noor Haznida Bakar ◽  
Koay Mei Hyie ◽  
A. Jumahat ◽  
Eli Nadia A. Latip ◽  
Anizah Kalam ◽  
...  

This study investigated the mechanical behavior of the treated and untreated kenaf with different matrix resin (epoxy and polyester) using the tensile and low velocity test. The long kenaf fibre was treated with 6% of sodium hydroxide (NaOH) solution for twelve hours in room temperature. The tensile properties of composites at different weight percentage (10,15,20 and 25%) were studied by using Instron Universal Testing Machine according to the standard ASTM D638. Impact test was conducted using an instrumented drop tower device at 10J incident energy level according to the standard ASTM D3763. The results of the study indicated that the epoxy resin reinforced with treated kenaf fibre exhibited higher tensile properties. On the other hand, the impact properties of polyester resin reinforced with treated kenaf fibre show better matrix bonding compared to those with epoxy resin matrices.


2013 ◽  
Vol 834-836 ◽  
pp. 816-819 ◽  
Author(s):  
Li Jun Tan ◽  
Jun Qiao Wang ◽  
Qing Qun Wang ◽  
Xin Long Chen ◽  
Si Zhu Zhou

The tensile and impact properties of SAE4320 and SAE8620 alloys were investigated. Various heat treatments were applied to these two alloys, including different pre-heat treatment. The results shown that after Carburizing and Quenching, both SAE4320 and SAE8620 alloys were highly sensitively to V-notches for their impact samples. In any case, SAE4320 alloy revealed higher tensile strength, better impact toughness and deformation property. Previous work shown that after Carburizing and Quenching, the impact toughness of SAE8620 alloy was too low, the products made of it was very dangerous. Based on the results, a new advanced product was made of SAE4320 alloy instead of SAE8620 alloy. And the new product exhibited good properties. The impact value of the new product far exceeded the older products.


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