Synthesis of 2,2′-dibenzoylaminodiphenyl disulfide based on Aspen Plus simulation and the development of green synthesis processes
AbstractThe rubber peptizer 2,2′-dibenzoylaminodiphenyl disulfide is typically synthesized from C7H5NS, NaOH, H2SO4, and H2O2, but these reactants were replaced with C6H4ClNO2, C2H6O, Na2S, S, and N2H4·H2O, and these raw materials effectively improved the synthesis yield, reduced the number of synthetic steps, and made the synthetic process greener. Although the catalyst is difficult to recover, it effectively avoids using ethanol as a volatile organic solvent. The Aspen Plus method was used to simulate the key processes in the synthesis in the experimental conditions as the boundary conditions. The simulation results show that the feed ratio of C7H5NS, H2O2, and C7H5ClO directly determines the yield of the reaction, and the equivalents of NaOH, H2SO4, and Na2CO3 indirectly affect the yield of the reaction by changing the reaction environment and controlling the formation of byproducts. The temperature of the ring-opening reaction and the acylation reaction should be maintained within 110–120°C to maximize the yield. The oxidation reaction temperature also directly affects the reaction yield and should be kept below 40°C. The simulation results are consistent with practical industrial production conditions. Based on the developed green synthesis process and the optimal process parameters obtained from the simulation, the industrial-scale production of 10,000 tons of 2,2′-di benzoyl amino diphenyl disulfide was carried out. Compared with that of o-nitrochlorobenzene, the yield of 2,2′-dibenzoylaminodiphenyl disulfide increased from approximately 72% to more than 90%. Using this method instead of the original synthesis method avoids the use of o-nitrochlorobenzene, which is neurotoxic; Raney nickel as the metal catalyst, which is difficult to recycle with existing environmental protection technologies; and ethanol as the organic solvent, which is associated with environmental problems. The amine tail gas that is easily generated in the original synthesis method is not generated in this system, and the drying step is eliminated.
