Additions of Salt Cake and KAlF4 from Aluminum Production to Steelmaking Slags

2012 ◽  
Vol 31 (4-5) ◽  
pp. 529-537
Author(s):  
G.A. Sweet ◽  
S. Ferenczy ◽  
W.F. Caley ◽  
G.J. Kipouros
Keyword(s):  
Raw Materials ◽  
Aluminum Production ◽  
Secondary Aluminum ◽  
Promising Alternative ◽  
Salt Cake ◽  
Steelmaking Slags ◽  
Alternative Means ◽  
Temperature Operating ◽  
Plant Trials

AbstractFluorspar, a mineral primarily composed of CaF2 is the most commonly used slag fluidizer in steelmaking. Due to increasing costs for fluorspar steelmakers are seeking alternative means of achieving slag fluidity. The research has concentrated on other minerals or the wastes of other high temperature operating industries. A promising alternative to fluorspar has been identified in a previous work from this laboratory which is the salt cake from secondary aluminum production such as the flux in remelting aluminum scrap and dross. This material is widely available and also considered toxic (meaning that use in steelmaking helps to reduce environmental impacts from disposal). The present work is an investigation of the viability of using mixtures of salt cake and KAlF4 in slag-fluidizing applications by measurements of viscosity and weight loss at high temperatures (to evaluate whether large amounts of potentially harmful gases are formed). In addition, characterization of raw materials and melted slags has been performed. In terms of fluidity the mixtures of aluminum salt cake and KAlF4 are qualified for use as fluidizers. The results of the present study will be used to design plant trials.

Modification of Steelmaking Slag by Additions of Salts from Aluminum Production

2012 ◽  
Vol 31 (4-5) ◽  
pp. 389-394
Author(s):  
D.C. Walker ◽  
W.F. Caley ◽  
S. Ferenczy ◽  
G.J. Kipouros
Keyword(s):  
Chemical Analysis ◽  
Mass Loss ◽  
Raw Materials ◽  
Aluminum Production ◽  
Steelmaking Slag ◽  
Salt Cake ◽  
Steelmaking Slags ◽  
Aluminium Production ◽  
Alternative Means ◽  
Positive Effect

AbstractThe most common slag fluidiser in steelmaking is fluorspar, a mineral primarily composed of CaF2. Because of increasing consumption and decreasing availability of inexpensive fluorspar, steelmakers are seeking alternative means of achieving slag fluidity. One possible alternative to fluorspar is salt cake from secondary aluminium production. This salt is obtained from the used flux in remelting aluminium scrap and dross. This material is widely available and considered toxic (meaning that use in steelmaking helps to reduce environmental impacts from disposal). This project is an investigation of salt cake as a replacement for fluorspar in slag-fluidising applications by viscosity measurements and mass loss measurements at high temperatures (to evaluate the amounts of gases formed). In addition, characterisation of raw materials and melted slags by XRD, chemical analysis, and EPMA have been undertaken. The salt cake addition has a positive effect on slag fluidity, and shows promise for use in steelmaking slags.

Characterization of salt cake from secondary aluminum production

2014 ◽  
Vol 273 ◽  
pp. 192-199 ◽  
Author(s):  
Xiao-Lan Huang ◽  
Amro El Badawy ◽  
Mahendranath Arambewela ◽  
Robert Ford ◽  
Morton Barlaz ◽  
...  
Keyword(s):  
Aluminum Production ◽  
Secondary Aluminum ◽  
Salt Cake

scholarly journals Depletion of Slag from Almalyk Copper Plant with Aluminum Containing Waste

2019 ◽  
Vol 9 (2) ◽  
pp. 2831-2837
Keyword(s):  
Negative Impact ◽  
Raw Materials ◽  
Copper Slag ◽  
Reducing Agent ◽  
Aluminum Production ◽  
Secondary Aluminum ◽  
Residual Concentration ◽  
Factors Affecting ◽  
Maximum Reduction ◽  
Main Factors

The article discusses the method of depletion of copper slag using local secondary technogenic formations. When performing this study, slag of secondary aluminum production was used as a reducing agent. It has been established that the developed and widely used in industry technologies for slag decontamination only partially solve the problem and lead to significant irretrievable losses of metal with dump slag. The main factors affecting the magnitude of the losses are established and suggestions for reducing their negative impact are recommended. The use of melting units in laboratory conditions is recommended, as in this case, it is possible to achieve a maximum reduction in the residual concentration of copper in the waste slag. Together, it is possible to achieve an increase in the complexity of the use of raw materials with the organization and implementation of low-waste technology.

scholarly journals Analysis of Aluminum Resource Supply Structure and Guarantee Degree in China Based on Sustainable Perspective

2016 ◽  
Author(s):  
Shaoli Liu ◽  
Xin Li ◽  
Minxi Wang
Keyword(s):  
Mineral Resource ◽  
Raw Materials ◽  
Mainland China ◽  
Primary Aluminum ◽  
Aluminum Production ◽  
Structure Model ◽  
Secondary Aluminum ◽  
Resource Recycling ◽  
High Dependency ◽  
Production And Consumption

Aluminum is a strategic mineral resource, and China’s aluminum production and consumption is fairly large. However, its supply guarantee is uncertain because of a high dependency on external raw materials. This uncertainty may expand, so finding a way to reduce the uncertainty of aluminum resource supply is especially important. This paper applies the SFA method to analyze the aluminum flows in mainland China from 1996 to 2014, and establishes a supply structure model to measure its supply guarantee degree. The results claim that: (1) China’s aluminum production can satisfy demand and even create a surplus; (2) Domestic self-productive primary and secondary aluminum increased at an annual rate of 12% and 24%; (3) The proportion of self-productive secondary aluminum in the supply structure increased from 7.7% in 1996 to 12.8% in 2014, while that of primary aluminum decreased from 79.6% to 42.8%; (4) The total supply guarantee degree decreased from 87.3% to 55.6% in this period. These results provide a feasible way to solve this plight: the proportion of secondary aluminum in the supply structure should be enhanced, and an efficient aluminum resource recycling system needs to be established as soon as possible to ensure its sustainable supply.

scholarly journals Thermal Characterization of Recycled Materials for Building Insulation

Energies ◽  
2021 ◽  
Vol 14 (12) ◽  
pp. 3564
Author(s):  
Arnas Majumder ◽  
Laura Canale ◽  
Costantino Carlo Mastino ◽  
Antonio Pacitto ◽  
Andrea Frattolillo ◽  
...  
Keyword(s):  
Environmental Impact ◽  
Environmental Sustainability ◽  
Building Materials ◽  
Raw Materials ◽  
Natural Fibers ◽  
Thermal Characterization ◽  
Recycled Materials ◽  
Building Insulation ◽  
Operational Phase

The building sector is known to have a significant environmental impact, considering that it is the largest contributor to global greenhouse gas emissions of around 36% and is also responsible for about 40% of global energy consumption. Of this, about 50% takes place during the building operational phase, while around 10–20% is consumed in materials manufacturing, transport and building construction, maintenance, and demolition. Increasing the necessity of reducing the environmental impact of buildings has led to enhancing not only the thermal performances of building materials, but also the environmental sustainability of their production chains and waste prevention. As a consequence, novel thermo-insulating building materials or products have been developed by using both locally produced natural and waste/recycled materials that are able to provide good thermal performances while also having a lower environmental impact. In this context, the aim of this work is to provide a detailed analysis for the thermal characterization of recycled materials for building insulation. To this end, the thermal behavior of different materials representing industrial residual or wastes collected or recycled using Sardinian zero-km locally available raw materials was investigated, namely: (1) plasters with recycled materials; (2) plasters with natural fibers; and (3) building insulation materials with natural fibers. Results indicate that the investigated materials were able to improve not only the energy performances but also the environmental comfort in both new and in existing buildings. In particular, plasters and mortars with recycled materials and with natural fibers showed, respectively, values of thermal conductivity (at 20 °C) lower than 0.475 and 0.272 W/(m⋅K), while that of building materials with natural fibers was always lower than 0.162 W/(m⋅K) with lower values for compounds with recycled materials (0.107 W/(m⋅K)). Further developments are underway to analyze the mechanical properties of these materials.

scholarly journals Advanced Kinetic Modeling of Bio-co-polymer Poly(3-hydroxybutyrate-co-3-hydroxyvalerate) Production Using Fructose and Propionate as Carbon Sources

Processes ◽  
2021 ◽  
Vol 9 (8) ◽  
pp. 1260
Author(s):  
Stefanie Duvigneau ◽  
Robert Dürr ◽  
Jessica Behrens ◽  
Achim Kienle
Keyword(s):  
Kinetic Model ◽  
Kinetic Modeling ◽  
Feed Rate ◽  
Raw Materials ◽  
Carbon Sources ◽  
Exhaust Gas ◽  
Current Yield ◽  
Promising Alternative ◽  
Parameter Variations ◽  
Online Measurements

Biopolymers are a promising alternative to petroleum-based plastic raw materials. They are bio-based, non-toxic and degradable under environmental conditions. In addition to the homopolymer poly(3-hydroxybutyrate) (PHB), there are a number of co-polymers that have a broad range of applications and are easier to process in comparison to PHB. The most prominent representative from this group of bio-copolymers is poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV). In this article, we show a new kinetic model that describes the PHBV production from fructose and propionic acid in Cupriavidus necator (C. necator). The developed model is used to analyze the effects of process parameter variations such as the CO2 amount in the exhaust gas and the feed rate. The presented model is a valuable tool to improve the microbial PHBV production process. Due to the coupling of CO2 online measurements in the exhaust gas to the biomass production, the model has the potential to predict the composition and the current yield of PHBV in the ongoing process.

scholarly journals Isolation and Characterization of Salmonella Jumbo-Phage pSal-SNUABM-04

Viruses ◽  
2020 ◽  
Vol 13 (1) ◽  
pp. 27
Author(s):  
Jun Kwon ◽  
Sang Guen Kim ◽  
Hyoun Joong Kim ◽  
Sib Sankar Giri ◽  
Sang Wha Kim ◽  
...  
Keyword(s):  
Morphological Traits ◽  
Open Reading Frames ◽  
Genome Comparison ◽  
The Novel ◽  
Promising Alternative ◽  
Isolation And Characterization ◽  
Global Issue ◽  
Reading Frames ◽  
Predicted Function

The increasing emergence of antimicrobial resistance has become a global issue. Therefore, many researchers have attempted to develop alternative antibiotics. One promising alternative is bacteriophage. In this study, we focused on a jumbo-phage infecting Salmonella isolated from exotic pet markets. Using a Salmonella strain isolated from reptiles as a host, we isolated and characterized the novel jumbo-bacteriophage pSal-SNUABM-04. This phage was investigated in terms of its morphology, host infectivity, growth and lysis kinetics, and genome. The phage was classified as Myoviridae based on its morphological traits and showed a comparatively wide host range. The lysis efficacy test showed that the phage can inhibit bacterial growth in the planktonic state. Genetic analysis revealed that the phage possesses a 239,626-base pair genome with 280 putative open reading frames, 76 of which have a predicted function and 195 of which have none. By genome comparison with other jumbo phages, the phage was designated as a novel member of Machinavirus composed of Erwnina phages.

scholarly journals A Methodology Based on FT-IR Data Combined with Random Forest Model to Generate Spectralprints for the Characterization of High-Quality Vinegars

Foods ◽  
2021 ◽  
Vol 10 (6) ◽  
pp. 1411
Author(s):  
José Luis P. Calle ◽  
Marta Ferreiro-González ◽  
Ana Ruiz-Rodríguez ◽  
Gerardo F. Barbero ◽  
José Á. Álvarez ◽  
...  
Keyword(s):  
Random Forest ◽  
Raw Materials ◽  
Principal Component ◽  
Hierarchical Cluster ◽  
Raw Material ◽  
Support Vector ◽  
Protected Designation Of Origin ◽  
Ft Ir

Sherry wine vinegar is a Spanish gourmet product under Protected Designation of Origin (PDO). Before a vinegar can be labeled as Sherry vinegar, the product must meet certain requirements as established by its PDO, which, in this case, means that it has been produced following the traditional solera and criadera ageing system. The quality of the vinegar is determined by many factors such as the raw material, the acetification process or the aging system. For this reason, mainly producers, but also consumers, would benefit from the employment of effective analytical tools that allow precisely determining the origin and quality of vinegar. In the present study, a total of 48 Sherry vinegar samples manufactured from three different starting wines (Palomino Fino, Moscatel, and Pedro Ximénez wine) were analyzed by Fourier-transform infrared (FT-IR) spectroscopy. The spectroscopic data were combined with unsupervised exploratory techniques such as hierarchical cluster analysis (HCA) and principal component analysis (PCA), as well as other nonparametric supervised techniques, namely, support vector machine (SVM) and random forest (RF), for the characterization of the samples. The HCA and PCA results present a clear grouping trend of the vinegar samples according to their raw materials. SVM in combination with leave-one-out cross-validation (LOOCV) successfully classified 100% of the samples, according to the type of wine used for their production. The RF method allowed selecting the most important variables to develop the characteristic fingerprint (“spectralprint”) of the vinegar samples according to their starting wine. Furthermore, the RF model reached 100% accuracy for both LOOCV and out-of-bag (OOB) sets.

scholarly journals Mineralogical and Microstructure Analysis for Characterization and Provenance of Ceramic Artifacts from Late Helladic Kastrouli Settlement, Delphi (Central Greece)

Geosciences ◽  
2021 ◽  
Vol 11 (1) ◽  
pp. 36
Author(s):  
Vayia Xanthopoulou ◽  
Ioannis Iliopoulos ◽  
Ioannis Liritzis
Keyword(s):  
Raw Materials ◽  
Analytical Techniques ◽  
Sem Analysis ◽  
Petrographic Analysis ◽  
Ceramic Assemblage ◽  
Thin Sections ◽  
Central Greece ◽  
High Calcium ◽  
Local Geology

The present study deals with the characterization of a ceramic assemblage from the Late Mycenaean (Late Helladic III) settlement of Kastrouli, at Desfina near Delphi, Central Greece using various analytical techniques. Kastrouli is located in a strategic position supervising the Mesokampos plateau and the entire peninsula and is related to other nearby coeval settlements. In total 40 ceramic sherds and 8 clay raw materials were analyzed through mineralogical, petrographic and microstructural techniques. Experimental briquettes (DS) made from clayey raw materials collected in the vicinity of Kastrouli, were fired under temperatures (900 and 1050 °C) in oxidizing conditions for comparison with the ancient ceramics. The petrographic analysis performed on thin sections prepared from the sherds has permitted the identification of six main fabric groups and a couple of loners. The aplastic inclusions recognized in all fabric groups but one confirmed the local provenance since they are related to the local geology. Fresh fractures of representative sherds were further examined under a scanning electron microscope (SEM/EDS) helping us to classify them into calcareous (CaO > 6%) and non-calcareous (CaO < 6%) samples (low and high calcium was noted in earlier pXRF data). Here, the ceramic sherds with broad calcium separation are explored on a one-to-one comparison on the basis of detailed mineralogical microstructure. Moreover, their microstructure was studied, aiming to estimate their vitrification stage. The mineralogy of all studied samples was determined by means of X-ray powder diffraction (XRPD), permitting us to test the validity of the firing temperatures revealed by the SEM analysis. The results obtained through the various analytical techniques employed are jointly assessed in order to reveal potters’ technological choices.

scholarly journals Characterization of Polysaccharidic Associations for Cosmetic Use: Rheology and Texture Analysis

Cosmetics ◽  
2021 ◽  
Vol 8 (3) ◽  
pp. 62
Author(s):  
Giovanni Tafuro ◽  
Alessia Costantini ◽  
Giovanni Baratto ◽  
Stefano Francescato ◽  
Laura Busata ◽  
...  
Keyword(s):  
Raw Materials ◽  
Immersion Test ◽  
High Viscosity ◽  
Natural Polymers ◽  
Public Attention ◽  
First Choice ◽  
Wide Range ◽  
Textural Parameters ◽  
Complementary Techniques

As public attention on sustainability is increasing, the use of polysaccharides as rheological modifiers in skin-care products is becoming the first choice. Polysaccharide associations can be used to increase the spreading properties of products and to optimize their sensorial profile. Since the choice of natural raw materials for cosmetics is wide, instrumental methodologies are useful for formulators to easily characterize the materials and to create mixtures with specific applicative properties. In this work, we performed rheological and texture analyses on samples formulated with binary and ternary associations of polysaccharides to investigate their structural and mechanical features as a function of the concentration ratios. The rheological measurements were conducted under continuous and oscillatory flow conditions using a rotational rheometer. An immersion/de-immersion test conducted with a texture analyzer allowed us to measure some textural parameters. Sclerotium gum and iota-carrageenan imparted high viscosity, elasticity, and firmness in the system; carob gum and pectin influenced the viscoelastic properties and determined high adhesiveness and cohesiveness. The results indicated that these natural polymers combined in appropriate ratios can provide a wide range of different textures and that the use of these two complementary techniques represents a valid pre-screening tool for the formulation of green products.

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