scholarly journals Mechanical characterization and optimization of heat treatment parameters of manganese alloyed austempered ductile iron

2019 ◽  
Vol 13 (1) ◽  
pp. 4356-4367
Author(s):  
Ananda Hegde ◽  
Sathyashankara Sharma ◽  
Ramakrishna Vikas Sadanand
Keyword(s):  
Heat Treatment ◽  
Tensile Strength ◽  
Ductile Iron ◽  
Manganese Content ◽  
Austempered Ductile Iron ◽  
Regression Equations ◽  
Cast Irons ◽  
Austenitization Temperature ◽  
The Family ◽  
Austempering Temperature

Austempered Ductile Iron (ADI) belongs to the family of cast irons whose mechanical properties are altered using austempering heat treatment process. The objective of this paper is to study the effects of heat treatment parameters on manganese alloyed ADI. Hence, austenitization temperature, austempering temperature and austempering time are taken as the control variables along with the manganese content in the material. The effects of heat treatment are studied by measuring the ultimate tensile strength and the hardness of the material.  The regression equations are developed to relate the various parameters under study. The microstructures of the specimen reveal that retained austenite content increases with increase in manganese and results in decrease in hardness of the material. The statistical analyses indicate that the austempering temperature is the major factor affecting the variation in hardness and tensile strength with 74.5 % of contribution within the range of values whereas,  variation in manganese content does not have significant effect on hardness within the investigated composition range in the material.

Tensile Strength Properties of Niobium Alloyed Austempered Ductile Iron on Different Austempering Time

2012 ◽  
Vol 457-458 ◽  
pp. 1155-1158 ◽  
Author(s):  
Bulan Abdullah ◽  
Siti Khadijah Alias ◽  
A. Jaffar ◽  
Abd Amirul Rashid ◽  
M. Haskil ◽  
...  
Keyword(s):  
Heat Treatment ◽  
Tensile Strength ◽  
Ultimate Tensile Strength ◽  
Ductile Iron ◽  
Salt Bath ◽  
Strength Properties ◽  
Austempered Ductile Iron ◽  
Bath Furnace

This study focused on tensile strength properties inclusive of ultimate tensile strength and elongation values of niobium alloyed ductile iron in as cast and austempered conditions. The tensile specimens were machined according to TS 138 EN 10002-1 standard. Austempering heat treatment was conducted by first undergoing austenitizing process at 900°C before rapidly quenched in salt bath furnace and held at 350°C for 1 hour, 2 hours and 3 hours subsequently. The findings indicated that austempering the samples for 1 hour had resulted in improvement of almost twice of the tensile strength in niobium alloyed ductile iron. Improvement of elongations values were also noted after 1 hour austempering times. Increasing the austempering holding times to 2 hour and 3 hours had resulted in decrement in both tensile strength and elongations values.

scholarly journals The abrasion of austempered cast iron in laboratory and work conditions

2005 ◽  
Vol 53 (4) ◽  
pp. 15-22
Author(s):  
Roman Březina ◽  
Josef Filípek ◽  
Jaroslav Šenberger
Keyword(s):  
Heat Treatment ◽  
Ductile Iron ◽  
Work Conditions ◽  
Austempered Ductile Iron ◽  
Cast Irons ◽  
Treatment Mode ◽  
Heat Treatment Mode ◽  
Machine Parts ◽  
Sufficient Strength ◽  
Manufacturing Machine

Austempered ductile iron (ADI) is nowadays used for machine parts, which used to be made of steel. It is suitable for abrasive conditions and cast irons exhibit sufficient strength and toughness. The paper deals with the possibility of manufacturing machine parts working in soil of austempered ductile iron. The authors find out the influence of heat treatment mode of ADI on wear resistance and compare it with formed steel.

scholarly journals Effect of austempering temperature and manganese content on the impact energy of austempered ductile iron

2021 ◽  
Vol 8 (1) ◽  
pp. 1939928
Author(s):  
Ananda Hegde ◽  
Gurumurthy B M ◽  
Jamaluddin Hindi ◽  
Sathyashankara Sharma ◽  
Gowrishankar M C
Keyword(s):  
Impact Energy ◽  
Ductile Iron ◽  
Manganese Content ◽  
Austempered Ductile Iron ◽  
Austempering Temperature ◽  
The Impact

scholarly journals Influence of the Salt Bath Agitation and Austempering Temperature on the Microstructure of Austempered Ductile Iron

2017 ◽  
Author(s):  
Nikša Čatipović ◽  
Dražen Živković ◽  
Zvonimir Dadić ◽  
Marin Viceić
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Ductile Iron ◽  
Salt Bath ◽  
Austempered Ductile Iron ◽  
Toughness Test ◽  
Microstructure And Mechanical Properties ◽  
Heat Treated ◽  
Final Microstructure ◽  
Austempering Temperature

In this paper the influence of austempering temperature and salt bath agitation on the final microstructure and mechanical properties of the ferritic ductile iron were studied. 17 samples had been subjected to different heat treatment parameters. Different microstructures were recorded upon the completion of the tests. From the obtained micro images, it is obvious that both the austempering temperature and salt bath agitation affect the final microstructure of the austempered ductile iron. Lower austempering temperatures and salt bath agitation produce more ausferrite in the microstructure, hence the harder and tougher phases are present. This was confirmed with hardness and toughness test of the 17 heat-treated samples. Lower austempering temperatures give more ausferrite phase and therefore higher hardness, but hardness decreases with increasing austempering temperatures. Toughness rises with rising austempering temperatures, but drops significantly with temperatures above 395°C because of the final microstructure.

scholarly journals INFLUENCE OF AUSTEMPERING TIME AND AUSTEMPERING TEMPERATURE IN MICROSTRUCTURE AND MECHANICAL PROPERTIES IN AUSTEMPERED DUCTILE IRON

2020 ◽  
Vol 8 (6) ◽  
pp. 51-62
Author(s):  
Giulliana Victória Tissi ◽  
Gláucio Soares Da Fonseca
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Ductile Iron ◽  
Retained Austenite ◽  
Microstructural Analysis ◽  
Austempered Ductile Iron ◽  
Microstructure And Mechanical Properties ◽  
Different Temperatures ◽  
Austempering Temperature ◽  
Microscopic Techniques

Austempered Ductile Iron (ADI) has excellent mechanical properties related to its microstructure ausferrite, and with the cycle of austempering heat treatment, many mechanical properties can be obtained from the same alloy, simply changing the time and temperature. To evaluate the influence of austempering time and temperature on the ADI, analyzed the modifications in the microstructures and mechanical properties of the samples of ductile iron, subjected to austempering heat treatment with austenitizing time and temperature of 910 °C and 90 minutes and during the austempering bath, the samples were submitted to different temperatures, 300, 320, 340, 360 e 380 °C, and for four different times for each temperature, 75, 110, 145 and 180 minutes. For the microstructural analysis, the microscopic techniques were used: optical and scanning electron and mechanical properties were obtained by mechanical testing of hardness and impact. The results show that there is a relationship between austempering temperature with microstructure and mechanical properties. The highest retained austenite and energy absorbed were 25.73% and 130 J, respectively, for the austempered sample at 380 °C and 180 minutes and the highest hardness value was 458 HB for the austempered sample at 300 °C and 75 minutes.  

scholarly journals Heat Treatment Evaluation for the Camshafts Production of ADI Low Alloyed with Vanadium

Metals ◽  
2021 ◽  
Vol 11 (7) ◽  
pp. 1036
Author(s):  
Eduardo Colin García ◽  
Alejandro Cruz Ramírez ◽  
Guillermo Reyes Castellanos ◽  
José Federico Chávez Alcalá ◽  
Jaime Téllez Ramírez ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Tensile Strength ◽  
Ductile Iron ◽  
Volume Fraction ◽  
Energy Impact ◽  
Treatment Conditions ◽  
Mold Casting ◽  
Grade 3 ◽  
Good Agreement

Ductile iron camshafts low alloyed with 0.2 and 0.3 wt % vanadium were produced by one of the largest manufacturers of the ductile iron camshafts in México “ARBOMEX S.A de C.V” by a phenolic urethane no-bake sand mold casting method. During functioning, camshafts are subject to bending and torsional stresses, and the lobe surfaces are highly loaded. Thus, high toughness and wear resistance are essential for this component. In this work, two austempering ductile iron heat treatments were evaluated to increase the mechanical properties of tensile strength, hardness, and toughness of the ductile iron camshaft low alloyed with vanadium. The austempering process was held at 265 and 305 °C and austempering times of 30, 60, 90, and 120 min. The volume fraction of high-carbon austenite was determined for the heat treatment conditions by XRD measurements. The ausferritic matrix was determined in 90 min for both austempering temperatures, having a good agreement with the microstructural and hardness evolution as the austempering time increased. The mechanical properties of tensile strength, hardness, and toughness were evaluated from samples obtained from the camshaft and the standard Keel block. The highest mechanical properties were obtained for the austempering heat treatment of 265 °C for 90 min for the ADI containing 0.3 wt % V. The tensile and yield strength were 1200 and 1051 MPa, respectively, while the hardness and the energy impact values were of 47 HRC and 26 J; these values are in the range expected for an ADI grade 3.

scholarly journals The Selection of Heat Treatment Parameters to Obtain Austempered Ductile Iron with the Required Impact Strength

2018 ◽  
Vol 27 (11) ◽  
pp. 5865-5878 ◽  
Author(s):  
Dorota Wilk-Kołodziejczyk ◽  
Krzysztof Regulski ◽  
Tomasz Giętka ◽  
Grzegorz Gumienny ◽  
Krzysztof Jaśkowiec ◽  
...  
Keyword(s):  
Heat Treatment ◽  
Impact Strength ◽  
Ductile Iron ◽  
Austempered Ductile Iron ◽  
Selection Of

scholarly journals Machinability and related properties of austempered ductile iron: A review

2018 ◽  
Vol 12 (4) ◽  
pp. 4180-4190
Author(s):  
Ananda Hegde ◽  
Sathyashankara Sharma ◽  
Gowri Shankar M. C
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Wear Resistance ◽  
Ductile Iron ◽  
High Hardness ◽  
Austempered Ductile Iron ◽  
Spheroidal Graphite ◽  
Light Weight ◽  
Sg Iron

When the ductile iron which is also known as Spheroidal Graphite (SG) iron, is subjected to austempering heat treatment, the material is known as austempered ductile iron (ADI). This material has good mechanical properties and has various applications in different fields. This revolutionary material with its excellent combination of strength, ductility, toughness and wear resistance has the potential to replace some of the commonly used conventional materials such as steel, aluminium and other light weight alloys as it offers production advantage as well. One of the problems encountered during manufacturing is machining of ADI parts owing to its high hardness and wear resistance. Many researchers over a period of time have reported the machinability aspects of the ADI. This paper presents a review on the developments made on the machinability aspects of ADI along with other mechanical properties.

scholarly journals Ausferritic (bainitic) cast iron: Harmonization of international standard ISO 17804 in application to the conditions of Belarus

2021 ◽  
pp. 56-72
Author(s):  
A. I. Pokrovskii ◽  
B. B. Khina ◽  
O. A. Tolkacheva
Keyword(s):  
Tensile Strength ◽  
Cast Iron ◽  
Ductile Iron ◽  
High Strength ◽  
State Committee ◽  
Spheroidal Graphite ◽  
Cast Irons ◽  
International Standard ◽  
Industrial Enterprises ◽  
State Organizations

The experience of the Physico-technical Institute (PhTI) of the National Acdemy of Sciences of Belarus in the harmonization of international standard ISO 17804 (Founding – Ausferritic spheroidal graphite cast irons – Classification) and development of the Belorussian analogue STB ISO is described. The reasons for the choice of austempered ductile iron (ADI) as an object for standard harmonization are presented: it is the most promising cast iron in comparison with gray and classical ductile iron. The work procedure on harmonization is described: how to include the task into the State Plan on standardization, specificity of translation of the text, peculiarities of with state organizations responsible for approbation of standards such as Belorussian Institute for Standardization and Certification (BelGISS) and State Committee on Standards (Gosstandart), writing a summary of external reviews, working with critical comments from potential users. It is outlined that any foreign standard does not exists independently but is closely connected with at least 10 to 20 other standards. Thus, harmonization necessitates coordination with other standards and sometimes even with handbooks by adding annexes to the main text. The importance of a proper choice of the standard status is outlined: identical (ID) or modified (MOD). Developing an identical standard is prestigious but difficult because is requires harmonization of all the referenced standards, which is a very labor-consuming procedure. It is argued that the most suitable is ‘intermediate’ variant: adopting the authentic text of the international standard (in high-quality translation) but with annexes reflecting national specificity in this area. As a result, a harmonized standard is developed which, for the first time in Belarus, standardize the tensile strength of 800 MPa in combination with the elongation of 10 % and the tensile strength of 1400 MPa in combination with the elongation of 1 % for cast irons.The annual demand for ADI in Belarus is estimated as about 10,000 ton. It is shown that in Belarus, where about 60 industrial enterprises have a foundry and almost every engineering plant has a heat-treatment shop, austempered ductile cast (ADI), which features a high strength, can successfully compete with rolled steel in certain applications.

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