Utilization of Iron Ore Slag in The Manufacture of Calcium Silicate Boards

2021 ◽  
Vol 12 (2) ◽  
pp. 25-33
Author(s):  
Yusup Hendronursito ◽  
Muhammad Amin ◽  
Muhammad Al Muttaqii ◽  
Pulung Karo Karo ◽  
Andini Yulia ◽  
...  
Keyword(s):  
Compressive Strength ◽  
Calcium Silicate ◽  
Iron Ore ◽  
Hydraulic Press ◽  
X Ray Diffraction ◽  
Coconut Fiber ◽  
X Ray ◽  
Ore Processing ◽  
Physical Tests ◽  
Positive Effect

This study aims to determine the iron ore slag effect as an additive in particleboard based on the SNI 7705:2011 standard. Iron ore slag comes from the waste processing of iron ore into sponge iron. The iron ore slag is reduced to a size of 200 mesh. Particleboard made with the composition of slag and silica is 0:40, 8:32, 16:24, 20:20, 24:16, 32:8, and 40:0 wt%. Meanwhile, other materials were made permanent, namely PCC cement and lime 16 wt%, coconut fiber 3wt%, and water 3 wt%. They are pressed with 3 tons of pressure for 1 hour using a hydraulic press. Drying at room temperature for one day, under the hot sun for two days, then in an oven at 110 oC for 8 hrs. Analysis of the chemical composition of X-ray fluorescence and X-ray diffraction crystalline phase, SEM-EDS micro-photographs, physical tests including density and porosity, and mechanical compressive strength tests. The dominant composition of SiO2 and CaO affects the formation of silicon dioxide (SiO2), calcium silicate (CaSiO3), and dicalcium silicate (Ca2SiO4) phases. Silica has a positive effect on the compressive strength of particleboard but is different from Ca, which has an impact on reducing the compressive strength. The sem morphology shows that coconut fiber cannot withstand heating at 190 oC and results in agglomeration. The addition of 20% ore slag and silica has met the calcium silicate board SNI 7705-2011. These results can be used to develop slag waste from iron ore processing into much more useful objects.

Fabrication of Baking-free Bricks from Iron Ore Tailings

2020 ◽  
Vol 13 ◽  
Author(s):  
H. J. Chen ◽  
Zi Wang ◽  
Lizhai Pei ◽  
Z. Y. Xue ◽  
C. H. Yu ◽  
...  
Keyword(s):  
Compressive Strength ◽  
Iron Ore ◽  
Raw Materials ◽  
X Ray Diffraction ◽  
Safety Hazard ◽  
Xrd Pattern ◽  
X Ray ◽  
Iron Ore Tailings ◽  
Brick Powder ◽  
Micro Morphology

Aims: The aim is to prepare baking-free bricks using iron ore tailings as the main raw materials. Objective: Iron ore tailings have increased dramatically in recent decades. The storage of the iron ore tailings has potential environmental and safety hazard. Therefore, it is urgent to use the tailings to produce valuable products. Objective: The objective of the research is to treat the tailings by preparing the baking-free bricks. Method: The phases and micro-morphology of the baking-free bricks have been investigated by X-ray diffraction (XRD) and scanning electron microscopy (SEM). The optimal components and preparation parameters of the baking-free bricks were determined by controlling the ratio of the raw materials and forming pressure. The physical properties of the baking-free bricks including compressive strength and density have been analyzed by controlling the forming pressure and curing time. Result: The optimal components of the baking-free bricks is 65wt.% tailings, 5wt.% titanium gypsum, 17wt.% slag, 5wt. Conclusion: Baking-free bricks have been successfully prepared from the iron ore tailings adding a small amount of cementing materials including titanium gypsum, slag, acetylene sludge and waste brick powder. Other: The XRD pattern and SEM observation show that 28 d tailing bricks are mainly composed of irregular particles and a large number of ettringite (Aft) nanorods. The analyzed results revealed that the formed irregular particles and Aft nanorods contribute to the improvement of compressive strength and compactness of the tailing bricks.

Microstructure and Properties of C-S-H/PCE Nanocomposites

2017 ◽  
Vol 898 ◽  
pp. 2089-2094
Author(s):  
He Qing Shen ◽  
Zi Ming Wang ◽  
Xiao Liu ◽  
Xiao Fan Pang ◽  
Long Xue
Keyword(s):  
Compressive Strength ◽  
Flexural Strength ◽  
Calcium Silicate ◽  
Structural Investigation ◽  
X Ray Diffraction ◽  
Enhancing Effect ◽  
X Ray ◽  
Microstructure And Properties ◽  
Composition And Structure ◽  
Early Strength

Different dosage of TPEG-polycarboxylate (PCE) copolymers were used to prepare the calcium-silicate hydrated (C-S-H)/PCE nanocomposites by precipitating C-S-H from Na2SiO3·9H2O and Ca (NO3)2·4H2O in the PCE solution. The composition and structure of the prepared C-S-H/PCE nanocomposites were characterized by XRD, SEM, FTIR methods, and the early strength of mortars was measured. The results show that structural investigation of the C-S-H/PCE nanocomposites via X-ray diffraction revealed a semi-crystalline composition, and the PCE polymers were adhered the surface of C-S-H particles in the composite. The preparation of C-S-H /PCE nanocomposites enhanced markedly the early strength of mortar, and when the dosage of PCE copolymers was up to 30%, the early strength enhancing effect was the highest, the early flexural strength increased up to 100%, and early compressive strength increased up to 120%. Therefore, C-S-H /PCE nanocomposites can improve the early strength of mortar effectively since it can lower the barrier of nucleation of the products, promote the nucleation and inhibit the growth of large grains effectively.

Experimental Researches on Microstructure of Nanometer Silicon and Cement-Stabilized Soils

2011 ◽  
Vol 94-96 ◽  
pp. 358-364 ◽  
Author(s):  
Li Feng Wang
Keyword(s):  
Compressive Strength ◽  
Calcium Silicate ◽  
Unconfined Compressive Strength ◽  
Silicon Powder ◽  
Hydration Products ◽  
X Ray Diffraction ◽  
X Ray ◽  
Calcium Silicate Hydrates ◽  
Stabilized Soil ◽  
Experimental Researches

Unconfined compressive strength of various mixing proportions and ages of nanometer silicon and cement-stabilized soils（NCSS） are tested ,and the rules of compressive strength are got. Hydration products and microstructures of NCSS are discussed by means of XRD and SEM technology, and microstructural mechanisms of NCSS are analyzed. Results show that nanometer silicon powder added to cement-stabilized soil(CSS) can sharply improve the compressive strength of CSS. More Calcium silicate hydrates(C-S-H) and other hydration products can be produced in the process of secondary reaction of cement and water added nanometer silicon powder. X ray diffraction tests indicate the kinds and quantities of C-S-H increase with nanometer silicon contents. Strengths of NCSS are bettered by increasing jointed strength changed from edge-edge, edge-face connectios to cementation connections affected by increasing hydration products. Large pores of NCSS can be greatly decreased by adding nanometer silicon powder, and hydration products filling in the pores make NCSS more dense materials.

scholarly journals Study of the influence of the secondary raw materials on microstructure and properties of calcium silicate composite

2019 ◽  
Author(s):  
Jana Húšťavová ◽  
Vít Černý ◽  
Rostislav Drochytka
Keyword(s):  
Calcium Silicate ◽  
Raw Materials ◽  
Molar Ratio ◽  
X Ray Diffraction ◽  
X Ray ◽  
Autoclaved Aerated Concrete ◽  
Secondary Raw Materials ◽  
Aerated Concrete ◽  
The Difference ◽  
Positive Effect

Calcium silicate composites are a widely used building material, especially autoclaved aerated concrete or sand-lime bricks. The physico-mechanical properties of these materials depend on their microstructure. Microstructure is characterized by the content of crystalline calcium silicate compounds that arise during autoclaving. This is in particular the tobermorite mineral, which carries the mechanical strength of the composite. This paper focuses on the influence of secondary raw materials on properties and microstructure of the calcium silicate composite. Secondary raw materials were selected as slag from the combustion of lignite and ground glass. Mixtures of composites were selected with respect to the required C/S molar ratio of 0.73. The hydrothermal treatment was carried out at a temperature of 190 °C and a residence time of 4, 8 and 16 hours. The microstructure of calcium silicate composites and autoclaved aerated concrete was studied. The use of slag resulted in an increase in the intensity of the diffraction line of tobermorite by X-ray diffraction analysis as well as the use of glass. The difference was particularly evident in the shape of the tobermorite crystals. Long strong crystals were detected in the sample with slag, while the sample with glass exhibited low tobermorite leaves. Porous structure of autoclaved aerated concrete with slag was uniform, unlike samples with glass. Both materials have a positive effect on the increase in compressive strengths of the samples.

Effect of P2O5 on the Properties of Alite-Calcium Strontium Sulphoaluminate Cement

2011 ◽  
Vol 306-307 ◽  
pp. 961-965
Author(s):  
Chao Nan Yin ◽  
Ling Chao Lu ◽  
Shou De Wang
Keyword(s):  
Compressive Strength ◽  
Electron Microscope ◽  
Heat Evolution ◽  
Petrographic Analysis ◽  
X Ray Diffraction ◽  
X Ray ◽  
Sulphoaluminate Cement ◽  
Suitable Amount ◽  
Acceleration Period ◽  
Scanning Electron

The influence of P2O5on the properties of alite-calcium strontium sulphoaluminate cement was researched by means of X-ray diffraction, scanning electron microscope-energy dispersive spectroscopy (SEM-EDS) and petrographic analysis. The results show that the optimal content of P2O5is 0.3% and the compressive strength of the cement at 1, 3, 28d are 27.0, 59.1, 110.9MPa when the calcining temperature is 1350°C. P2O5mainly exists in the belite and a suitable amount of P2O5can promote the formation of C1.5Sr2.5A3and alite. When the content of P2O5is higher than 0.3%, the formation of C1.5Sr2.5A3and alite can be hindered. P2O5can enhance the hydration heat evolution rate in the acceleration period and the hydrate heat of cement containing P2O5increases slightly.

Assessment of Laser Effects on the Structure and Electrical Properties of the Compound Bi2-xAgxSr2Ca2Cu3O10+δ Superconducting

2021 ◽  
Vol 19 (11) ◽  
pp. 108-115
Author(s):  
Nihad Ali Shafeek
Keyword(s):  
Critical Temperature ◽  
Hydraulic Press ◽  
Electrical Characteristics ◽  
X Ray Diffraction ◽  
Solid State Method ◽  
X Ray ◽  
Compensation Ratio ◽  
Superconducting Compound ◽  
State Method ◽  
Two Stages

This research contains preparing the superconducting compound Bi2-xAgxSr2Ca2Cu3O10+δ and studying its structural and electrical characteristics. The samples were prepared using the solid-state method in two stages, and different concentrations of x were (x= 0.2,0.4,0.6,0.8) replaced instead of bismuth Bi. Then, using a hydraulic press 9 ton/cm2 and sintering with a temperature of 850°C, the samples were pressed. Next, x-ray diffraction is used to study the structural properties. The study of these samples was presented in different proportions of x values, where x = 0.4 is the best compensation ratio of x. A critical temperature of 1400C and the Tetragonal structure was got. After that, the effect of laser nidinium _ yak (Nd: YAG laser) was used on the compositional. It was found that the temperature value increased, so we got the best critical temperature, which is 142 0C.

Improved Enzymatic Depolymerization of Chitosan by Ionic Liquid Pretreatment and the Effect of Oligo-Chitosan on Intestinal Flora In Vitro

2011 ◽  
Vol 391-392 ◽  
pp. 1319-1323
Author(s):  
Cui Zheng ◽  
Lin Li ◽  
Hao Pang ◽  
Zhao Mei Wang ◽  
Na Li
Keyword(s):  
Ionic Liquid ◽  
Hydrogen Bonds ◽  
Molecular Hydrogen ◽  
Intestinal Flora ◽  
X Ray Diffraction ◽  
X Ray ◽  
Hydrolysis Of ◽  
Positive Effect ◽  
Enzymatic Depolymerization

It still remains challenging for effective hydrolysis of chitosan into chitosan oligomers. In this work, a pretreatment was conducted on chitosan by an ionic liquid 1-butyl-3-methylimidazolium chloride ([C4mim]Cl), aiming at improving enzymatic depolymerization of chitosan. X-ray diffraction analysis indicated that the inter- and intra-molecular hydrogen bonds within chitosan molecules were broken by [C4mim]Cl and the crystalline was destroyed. The oligo-chitosan hydrolyzed from IL-pretreated chitosan, coded as COS-IL, showed a DP of 3~5, in contrast to DP 5~8 with oligo-chitosan obtained from untreated chitosan(coded as COS-UN). COS-IL was more effective than COS-UN in inhibiting intestinal spoilage bacterials growth and it has positive effect on the growth of intestinal probiotic bacterials.

scholarly journals Effect of Locally Available Wheat Straw Ash in Developing High Strength Concrete

2021 ◽  
pp. 19-28
Author(s):  
Muhammad Armaghan Siffat ◽  
Muhammad Ishfaq ◽  
Afaq Ahmad ◽  
Khalil Ur Rehman ◽  
Fawad Ahmad
Keyword(s):  
Mechanical Properties ◽  
Compressive Strength ◽  
Wheat Straw ◽  
High Strength Concrete ◽  
High Strength ◽  
Optimum Temperature ◽  
X Ray Diffraction ◽  
X Ray ◽  
Strength Concrete ◽  
Straw Ash

This study is supervised to assess the characteristics of the locally available wheat straw ash (WSA) to consume as a substitute to the cement and support in enhancing the mechanical properties of concrete. Initially, after incineration at optimum temperature of 800°C for 0.5, the ash of wheat straw was made up to the desirable level of fineness by passing through it to the several grinding cycles. Subsequently, the X-ray fluorescence (XRF) along with X-ray diffraction (XRD) testing conducted on ash of wheat straw for the evaluation its pozzolanic potential. Finally, the specimens of concrete were made by consuming 10% and 20% percentages of wheat straw ash as a replacement in concrete to conclude its impact on the compressive strength of high strength concrete. The cylinders of steel of dimensions 10cm diameter x 20cm depth were acquired to evaluate the compressive strength of high strength concrete. The relative outcomes of cylinders made of wheat straw ash substitution presented the slight increase in strength values of the concrete. Ultimately, the C-100 blends and WSA aided cement blends were inspected for the rheology of WSA through FTIR spectroscopy along with Thermogravimetric technique. The conclusions authenticate the WSA potential to replace cement in the manufacturing of the high strength concrete.

scholarly journals Study on High Energy Propellant Waste in the Processing of Fired Clay Bricks

2020 ◽  
Vol 70 (6) ◽  
pp. 596-602
Author(s):  
P.K. Mehta ◽  
A. Kumaraswamy ◽  
V. K. Saraswat ◽  
Praveen Kumar B.
Keyword(s):  
Compressive Strength ◽  
Water Absorption ◽  
Pore Formation ◽  
High Energy ◽  
X Ray Diffraction ◽  
X Ray ◽  
Clay Bricks ◽  
Baking Process ◽  
Fired Bricks ◽  
Xrd Studies

Utilisation of propellant waste in fabrication of bricks is not only used as efficient waste disposal method but also to get better functional properties. In the present study, high energy propellant (HEP) waste additive mixed with soil and fly ash in different proportions during manufacturing of bricks has been investigated experimentally. X-ray diffraction (XRD) studies were carried out to confirm the brick formation and the effect of HEP waste. Ceramic bricks were fabricated with HEP waste additive in proper proportions i.e. 0.5 wt %, 1.0 wt %, 1.5 wt %, 2.0 wt %, 2.5 wt %, 3 wt %, 3.5 wt %, and 4 wt % and then evaluated for water absorption capability and compressive strength. Compressive strength of 6.7 N/mm2, and Water absorption of 22 % have been observed from modified fired bricks impregnated with HEM waste additive. Scanning electron microscopy (SEM) studies were carried out to analyze the effect of HEP waste additive on pore formation and distribution in the bricks. Further, the heat resulting from decomposition of propellants can cause a decrease in the energy required of baking process. The process of manufacturing of bricks with HEP waste additive is first of its kind till date.

UTILIZATION OF FLY ASH AND CONCRETE RESIDUE IN THE PRODUCTION OF GEOPOLYMER BRICKS

2017 ◽  
Vol 12 (1) ◽  
pp. 63-77 ◽  
Author(s):  
Siriporn Sirikingkaew ◽  
Nuta Supakata
Keyword(s):  
Electron Microscopy ◽  
Mechanical Properties ◽  
Scanning Electron Microscopy ◽  
Compressive Strength ◽  
Phase Composition ◽  
Fly Ash ◽  
Industrial Waste ◽  
X Ray Diffraction ◽  
X Ray ◽  
Scanning Electron

This study presents the development of geopolymer bricks synthetized from industrial waste, including fly ash mixed with concrete residue containing aluminosilicate compound. The above two ingredients are mixed according to five ratios: 100:0, 95:5, 90:10, 85:15, and 80:20. The mixture's physico-mechanical properties, in terms of water absorption and the compressive strength of the geopolymer bricks, are investigated according to the TIS 168-2546 standard. Scanning electron microscopy (SEM) and X-ray diffraction (XRD) analyses are used to investigate the microstructure and the elemental and phase composition of the brick specimens. The results indicate that the combination of fly ash and concrete residue represents a suitable approach to brick production, as required by the TIS 168–2546 standard.

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