scholarly journals Peningkatan Mutu Proses Pembuatan Cat Solvent dengan Metode Taguchi di PT JI

2018 ◽  
Vol 17 (1) ◽  
pp. 46
Author(s):  
Hery Hamdi Azwir ◽  
Mahfud Mufadhol
Keyword(s):  
Taguchi Method ◽  
Manufacturing Process ◽  
Process Capability ◽  
Powder Coating ◽  
Optimal Level ◽  
Average Percentage ◽  
Control Factors ◽  
Additional Process ◽  
Increase Productivity ◽  
First Time

In a manufacturing process, quality is not only seen from the final product, but also manufacturing process.  PT JI located in Cikarang is a company that produces paints and powder coating. Currently, the company has problems with 24.16% products that need rework or additional process. To increase productivity, PT JI applies the A3 project that is Right First Time (RFT). RFT is how to create a product with a one-time process and produce a product that has good quality on the first test. The average percentage of total RFT products in September 2016-January 2017 was 75.84%. This result is still below the company target of 80%. This study found the source of problems analyzed the manufacturing process using control chart, process capability, fishbone, and pareto. Taguchi method and ANOVA are applied to improve the design process. The application of the Taguchi Method shows that the factors which influence the value of viscosity quality are number of White Spirit, Number of Genekyd, Total Tio2 (kaolin), and mixing temperature, where each factor has an optimal level of 26.01%, 56.07%, 18.78% and 45oC. Then, it is found that all control factors have significant effect on viscosity value from ANOVA analysis. The application of this Taguchi method increases the process capability to Cp = 1.68 and Cpk = 1.43 from Cp = 0.29 and Cpk = 0.18, as well as an increase in RFT percentage of 5.78% or to 81.62% over the last two months.

Improving the Strength of Abrasive Wheels and Optimizing the Control over the Strength of Composite Abrasive Materials

2019 ◽  
Vol 946 ◽  
pp. 380-385
Author(s):  
Boris A. Chaplygin ◽  
Viacheslav V. Shirokov ◽  
Tat'yana A. Lisovskaya ◽  
Roman A. Lisovskiy
Keyword(s):  
Mechanical Properties ◽  
Test Results ◽  
Key Factors ◽  
Special Equipment ◽  
Material Density ◽  
Factors Affecting ◽  
Control Factors ◽  
Reinforcing Material ◽  
Special Studies ◽  
First Time

The strength of abrasive wheels is one of the key factors affecting the performance of abrasive machining. The paper discusses ways to improve the strength of abrasive wheels. The stress-state mathematical model presented herein is a generalization of the existing models. It is used herein to find for the first time that there are numerous optimal combinations of the elastic modulus and reinforcing material density, which result in the same minimum value of the objective function. It is found out that increasing the radius of the reinforcing component while also optimizing the mechanical properties of its material may increase the permissible breaking speed of the wheel several times. We herein present a regression equation and a nomogram for finding the optimal combination of control factors. Conventional methods for testing the mechanical properties of materials, which have been proven reliable for testing metals and alloys, are not as reliable for testing abrasive materials, as the test results they generate are not sufficiently stable or accurate. We therefore propose an alternative method that does not require any special equipment or special studies.

Optimal Parameter Design of Solder Residue in Flip Chip Process by Using Taguchi Method

2010 ◽  
Vol 443 ◽  
pp. 543-548
Author(s):  
Jian Long Kuo ◽  
Kai Lun Chao ◽  
Chun Cheng Kuo
Keyword(s):  
Taguchi Method ◽  
Product Quality ◽  
Manufacturing Process ◽  
Flip Chip ◽  
Optimal Parameter ◽  
Experimental Testing ◽  
Signal To Noise Ratio ◽  
Optimal Solution ◽  
Passive Component

Because the solder residue was found in the manufacturing process which greatly affected the product quality, the purpose of this paper was to make the product quality improved and to find an optimal solution for process parameters in the flip chip process. The experimental testing was based on SMT manufacturing process. The amount and size of solder left on passive component in the process of manufacturing were considered as the quality traits. Since too many solders left on the passive component side during flux cleaning process, it was possible that the balling would be flowed into the chip, which caused the bump short in the chip and affected the quality of the product. In this paper, orthogonal array by using Taguchi method is adopted as the effective experimental method with the least experimental runs. Also, based on the quality evaluation of signal-to-noise ratio, the ANOVA is used to evaluate the effects of quality target according to the experimental results. The results reveal that the optimization in the process is confirmed. Therefore, this study can effectively improve the solder residue in semiconductor manufacturing process.

Analysis of tool vibration and surface roughness during turning process of tempered steel samples using Taguchi method

2021 ◽  
pp. 095440892110019
Author(s):  
Menderes Kam ◽  
Mustafa Demirtaş
Keyword(s):  
Surface Roughness ◽  
Taguchi Method ◽  
Cutting Tools ◽  
Cutting Speed ◽  
Machining Parameters ◽  
Turning Process ◽  
Machining Time ◽  
Tool Vibration ◽  
Control Factors ◽  
Tempered Steel

This study analyzed the tool vibration (Vib) and surface roughness (Ra) during turning of AISI 4340 (34CrNiMo6) tempered steel samples using Taguchi Method. In this context, Taguchi design L18 (21 × 32) was used to analyze the experimental results. The vibration amplitude values from cutting tools were recorded for different machining parameters, control factors; two different sample hardness (46 and 53 HRc), three different cutting speeds (180, 220, 260 m.min−1), and feed rates (0.08, 0.14, 0.20 mm.rev−1) were selected. The machining parameters giving optimum Vib and Ra values were determined. Regression analysis is applied to predict values of Vib and Ra. Analysis of variance was used to determine the effects of machining parameters on the Vib and Ra values. The most important machining parameters were found to be the feed rate, sample hardness, and cutting speed for Vib and Ra, respectively. The lowest Vib and Ra values were obtained in 46 HRc sample as 0.0022 gRMS and 0.255 µm, respectively. The surface quality can be improved by reducing the sources of vibration by using appropriate machining parameters. As a result, there is a significant relationship between Ra and Vib. The lower Ra values were found during turning process of tempered steel samples according to the literature studies. It is suggested that the process can be preferred as an alternative process to grinding process due to lower cost and machining time. In application of the turning of experiment samples by ceramic cutting tool, a substantial technological and economical benefit has been observed.

scholarly journals Temperature and UV light affect the activity of marine cell-free enzymes

2017 ◽  
Vol 14 (17) ◽  
pp. 3971-3977 ◽  
Author(s):  
Blair Thomson ◽  
Christopher David Hepburn ◽  
Miles Lamare ◽  
Federico Baltar
Keyword(s):  
Organic Matter ◽  
Extracellular Enzymes ◽  
Elevated Temperatures ◽  
Uv Light ◽  
Control Mechanisms ◽  
Potential Control ◽  
Control Factors ◽  
Rate Limiting Step ◽  
Ocean Environment ◽  
First Time

Abstract. Microbial extracellular enzymatic activity (EEA) is the rate-limiting step in the degradation of organic matter in the oceans. These extracellular enzymes exist in two forms: cell-bound, which are attached to the microbial cell wall, and cell-free, which are completely free of the cell. Contrary to previous understanding, cell-free extracellular enzymes make up a substantial proportion of the total marine EEA. Little is known about these abundant cell-free enzymes, including what factors control their activity once they are away from their sites (cells). Experiments were run to assess how cell-free enzymes (excluding microbes) respond to ultraviolet radiation (UVR) and temperature manipulations, previously suggested as potential control factors for these enzymes. The experiments were done with New Zealand coastal waters and the enzymes studied were alkaline phosphatase (APase), β-glucosidase, (BGase), and leucine aminopeptidase (LAPase). Environmentally relevant UVR (i.e. in situ UVR levels measured at our site) reduced cell-free enzyme activities by up to 87 % when compared to controls, likely a consequence of photodegradation. This effect of UVR on cell-free enzymes differed depending on the UVR fraction. Ambient levels of UV radiation were shown to reduce the activity of cell-free enzymes for the first time. Elevated temperatures (15 °C) increased the activity of cell-free enzymes by up to 53 % when compared to controls (10 °C), likely by enhancing the catalytic activity of the enzymes. Our results suggest the importance of both UVR and temperature as control mechanisms for cell-free enzymes. Given the projected warming ocean environment and the variable UVR light regime, it is possible that there could be major changes in the cell-free EEA and in the enzymes contribution to organic matter remineralization in the future.

The Optimum Cage Position and Orientation on the ALIF with Facet Screw Fixation: A Finite Element Analysis and the Taguchi Method

2011 ◽  
Vol 27 (3) ◽  
pp. 309-320 ◽  
Author(s):  
C.-Y. Fan ◽  
C.-K. Chao ◽  
C.-C. Hsu ◽  
K.-H. Chao
Keyword(s):  
Finite Element ◽  
Taguchi Method ◽  
Screw Fixation ◽  
Three Dimensional ◽  
Element Model ◽  
Lateral Position ◽  
Element Analysis ◽  
Control Factors ◽  
Position And Orientation ◽  
Noise Factors

ABSTRACTAnterior Lumbar Interbody Fusion (ALIF) has been widely used to treat internal disc degeneration. However, different cage positions and their orientations may affect the initial stability leading to different fusion results. The purpose of the present study is to investigate the optimum cage position and orientation for aiding an ALIF having a transfacet pedicle screw fixation (TFPS). A three-dimensional finite element model (ALIF with TFPS) has been developed to simulate the stability of the L4/L5 fusion segment under five different loading conditions. The Taguchi method was used to evaluate the optimized placement of the cages. Three control factors and two noise factors were included in the parameter design. The control factors included the anterior-posterior position, the medio-lateral position, and the convergent-divergent angle between the two cages. The compressive preload and the strengths of the cancellous bone were set as noise factors. From the results of the FEA and the Taguchi method, we suggest that the optimal cage positioning has a wide anterior placement, and a diverging angle between the two cages. The results show that the optimum cage position simultaneously contributes to a stronger support of the anterior column and lowers the risk of TFPS loosening.

scholarly journals Manufacturing Process Capability and Specification Limits

2008 ◽  
Vol 1 (1) ◽  
pp. 29-36 ◽  
Author(s):  
Matti Mottonen ◽  
Pekka Belt ◽  
Janne Harkonen ◽  
Harri Haapasalo ◽  
Pekka Kess
Keyword(s):  
Manufacturing Process ◽  
Process Capability ◽  
Specification Limits

scholarly journals REPRODUCING QUALITIES OF RAMS OF THE MOLDOVAN TYPE KARAKUL BREED

2020 ◽  
Vol 59 ◽  
pp. 92-96
Author(s):  
D. Rotari
Keyword(s):  
Sperm Count ◽  
Sperm Concentration ◽  
Animal Husbandry ◽  
Sperm Production ◽  
Livestock Farming ◽  
High Quality ◽  
Average Percentage ◽  
Reproductive Ability ◽  
First Time

Issues related to the reproduction of animals have been and remain one of the most complex and relevant problems of biology and are constantly finding a direct and effective way out into livestock farming practice. The rational use of breeding sheep as producers is limited by the lack of standard, objective methods and methods for the timely assessment of their reproductive ability. The article presents the results of evaluating the sperm production of rams-producers. For the first time, the freshly obtained sperm of rams of Moldavian type producers of the Karakul breed was evaluated using the macroscopic method - ejaculate volume, color and smell, as well as the microscopic method - motility, sperm concentration in the ejaculate, total sperm count in the ejaculate sperm movements (VAP; VSL and VCL) as well as the percentage of abnormal forms of sperm. The experiments were carried out on sheep producers grown on a pedigree farm of the experimental farm of the Moldavian Scientific and Practical Institute of Biotechnology in Animal Husbandry and Veterinary Medicine. As a result of the studies, it was found that the ejaculate volume on average was 0.99 ± 0.04 ml, motility was 0.95 ± 0.02 and sperm concentration 1.51 ± 0.14 billion/ml. The percentage of pathological forms in sperm averaged 13.72 ± 0.61, an indicator that characterizes the high quality of sperm. The average quality indicator of ejaculates obtained from ram-producers of the Moldavian type of the Karakul breed corresponds to physiological standards for the Karakul breed. The average percentage of pathological forms of sperm found in ejaculates indicates that the rams were in good conditions of feeding and keeping. According to research, we can say that the Moldovan type of Karakul rams can be successfully used to obtain high quality ejaculates suitable for freezing sperm at 196°C.

scholarly journals Determination of the Optimal Parameters in Brass Turning Process by Taguchi method

2021 ◽  
Vol 9 (7) ◽  
pp. 929-936
Keyword(s):  
Taguchi Method ◽  
Feed Rate ◽  
Material Removal ◽  
Depth Of Cut ◽  
Optimal Parameters ◽  
Turning Process ◽  
Control Factors ◽  
Variable Control

This research is a study of the turning process by testing with brass material. There are three control factors: spindle of speed, feed rate, and depth of cut respectively. The turning process requires variable control,affect the quality of production productivity and production costplanning an experiment with the Taguchi Method help in theexperiment the analysis of variance, orthogonal array, and signal and noise ratios were considered as an experiment and survey of brass turning characteristics to determine the lowest material removal rate.The results obtained from the experiment were used to repeat the experiment for confirmation. This requires the turning process to be reliable and optimized

scholarly journals Optimization of technological factors of magneticelectric strengthening

2020 ◽  
Vol 65 (4) ◽  
pp. 404-412
Author(s):  
L. M. Akulovich ◽  
A. V. Miranovich ◽  
M. M. Dechko
Keyword(s):  
Magnetic Induction ◽  
Design Method ◽  
Technological Factor ◽  
Powder Coating ◽  
Optimality Criteria ◽  
Technological Factors ◽  
Control Factors ◽  
Limit Value ◽  
Optimal Values ◽  
Process Productivity

In order to determine the optimal values of technological factors for electromagnetic hardening process (EMHP), an experimental study of the process of applying ferromagnetic Fe – 2 % V powder coating on 30ХГС (GOST 4543- 71) steel parts was conducted. The process productivity and coating continuity were selected as the target parameters for the EMHP optimization. By applying the experimental design method, based on 5-factor central composite rotatable uniform plan, we have created stochastic models, expressed in regression functions of the second order. It has been determined that the magnetic induction value in the working gap is the most significant technological factor, affecting both target parameters. With the increasing induction magnitude the process productivity and the coating continuity increase non-linearly until the maximum limit value, which was attributed to the forming of current-conductive chains in the working gap, that have varying electrical conductivity and different directions relative to the lines of magnetic field forces. In order to determine the optimal EMHP mode we have solved the problems of finding maximums for greatest productivity and coating continuity within the constraints of the studied factor range. The discovered EMHP-modes, optimal for each separate parameter, coincide only in the value of the magnetic induction and the discharge density. The optimal values for the other control factors belong to different areas of factor range for different optimization parameters. To determine the EMHP modes, balanced against the both parameters, the problem of multicriteria optimization was solved. The obtained solution reveals that the density of discharge currents produces the biggest impact on the process productivity and the coating continuity within the balanced modes. At the same time the high continuity of the coating is achieved by the supplementing increase of peripheral speed of the processed workpiece, which leads to evener distribution of the intensively supplied mass of the ferromagnetic powder on the treated surface. The recommended technological modes of EMHP have been determined, based on the generalized optimality criteria.

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