scholarly journals Effect of Burning Temperature on The Quality of Alternatife Bio-energy from Coffee Waste

2020 ◽  
Vol 8 (3) ◽  
pp. 615
Author(s):  
VIBIANTI DWI PRATIWI
Keyword(s):  
Alternative Energy ◽  
Electrical Power ◽  
Calorific Value ◽  
Ash Content ◽  
Organic Wastes ◽  
Raw Material ◽  
Renewable Energy Resources ◽  
Biomass Waste ◽  
Coffee Waste ◽  
Coffee Grounds

ABSTRAKSumber daya energi terbarukan alternatif, seperti biobriket dari biomassa atau limbah organik, dapat menjadi solusi untuk masalah ini. Limbah kopi merupakan limbah yang dihasilkan dalam proses produksi, limbah biomassa ini berpotensi untuk digunakan sebagai bahan baku pembuatan biobriket karena memiliki nilai kalor yang cukup tinggi. Briket arang bio adalah arang gumpalan atau batang yang dibuat dari limbah organik yang telah dicetak sedemikian rupa dengan kekuatan tekanan tertentu dan dicampur dengan bahan perekat seperti tepung tapioka. Tujuan dari penelitian ini adalah untuk mengetahui pengaruh suhu pirolisis dalam produksi briket dari limbah kopi. Suhu pirolisis yang akan digunakan: 200oC, 250oC, 300oC, 400oC dan 500oC. Selain itu, briket akan terdeteksi kadar air, kadar abu, dan nilai kalor. Briket terbaik dari ampas kopi ditemukan pada suhu pembakaran 300oC tanpa perekat dengan nilai kalor 7549,42 kal/gram dan dapat menghasilkan daya listrik sebesar 292,49 W. Namun, briket ini menghasilkan kadar abu tak terduga sebesar 3,7% yang masih di bawah standar SNI 01-6235-2000.Kata kunci: Bahan Bakar Alternatif, Ampas Kopi, Briket, Pirolisis ABSTRACTAlternative renewable energy resources, such as biobriquette from biomass or organic wastes, can be a solution for this problem. Coffee waste is a waste generated in the production process, this biomass waste is potential to be used as raw material for making biobriquette because it has a high enough calorific value. Bio charcoal briquettes are clots or rods charcoal that made from organic wastes which has been molded in such a way with a certain force of pressure and mixed with adhesive materials such as tapioca starch. The purpose of the study is to determine the effect of pyrolysis temperature in the production of briquettes from coffee waste. Based on several literature studies, the pyrolysis temperatures which are going to be used: 200oC, 250oC, 300oC,  400oC and 500oC. In addition, the briquette will be detected the water content, ash content, and caloric value. The best briquettes from coffee grounds are found at a combustion temperature of 300oC without adhesive with a heating value of 7549.42 cal/gram and can produce electrical power of 292,49 W. However, this briquette produces unexpected ash content of 3.7% which is still below to SNI 01-6235-2000 standards.Keywords: Alternative Energy, Biofuel, Briquettes, Coffee Waste, Pyrolysis

Making Charcoal Briquettes from Corncobs Organic Waste Using Variation of Type and Percentage of Adhesives

2017 ◽  
Vol 2 (1) ◽  
pp. 43 ◽  
Author(s):  
Lilih Sulistyaningkarti ◽  
Budi Utami
Keyword(s):  
Moisture Content ◽  
Carbon Content ◽  
Wheat Flour ◽  
Alternative Energy ◽  
Organic Waste ◽  
Calorific Value ◽  
Ash Content ◽  
Volatile Content ◽  
Biomass Waste ◽  
Tapioca Flour

This study aimed to (1) make charcoal briquettes from corncobs organic waste; (2) determine the right type of adhesive to make a corncobs charcoal briquette to produce good quality briquettes; (3) determine the appropriate percentage of adhesive to produce corncobs briquettes to produce good quality briquettes; and (4) know the best characteristics of corncobs charcoal briquettes which include moisture content, volatile content, ash content, carbon content and caloric value. The sample used was corncob obtained from a corn farmer in Pasekan Village, Wonogiri regency. This research used experimental method in laboratory with several stages, namely: (1) preparation of materials; (2) carbonization; (3) crushing and sifting of charcoal (4) mixing charcoal with adhesive and water; (5) briquetting; (6) briquette drying; And (7) analysis of briquette quality. This adhesive types used in this research were tapioca flour and wheat flour and the percentage of adhesive material were 5%, 10% and 15% from total weight of charcoal powder. The result of the research were: (1) charcoal briquettes as alternative energy source can be made from biomass waste (corncobs organic waste); (2) charcoal briquettes from organic corncobs wastes using tapioca flour adhesives have better quality than using wheat flour adhesives; (3) the both charcoal briquettes using 5% of tapioca flour adhesive and 5% wheat flour adhesives have better quality than 10% and 15% in terms of moisture content, volatile content, ash content, carbon content and calorific value; and (4) the best characteristics obtained are for the charcoal briquettes using 5% of tapioca flour adhesive, which have water content of 3,665%; volatile matter amounting of 11.005%; ash content of 4.825%; fixed carbon content of 80.515%; and high heat value of 5661,071%.

scholarly journals KARATERISTIK TANAH GAMBUT SEBAGAI ENERGI ALTERNATIF

2018 ◽  
Vol 4 (2) ◽  
Author(s):  
Abdul Ghofur ◽  
Aqli Mursadin
Keyword(s):  
Energy Source ◽  
Specific Gravity ◽  
Alternative Energy ◽  
Peat Soil ◽  
Calorific Value ◽  
Ash Content ◽  
Raw Material ◽  
Energy Sources ◽  
Alternative Energy Source ◽  
Key Word

Berdasarkan ketersediaan sumber daya gambut yang besar di Provinsi Kalimantan Selatan, maka peluang untuk memanfaatkan potensi tanah gambut sebagai sumber energi alternatif sangat besar. Sumber energi yang didapat dari minyak, gas bumi, dan batubara sedikit demi sedikit berkurang, sehingga perlu dicarikan sumber energi alternatif. Peneliti Lahan Gambut dari Balai Penelitian Tanaman Rawa Pertanian (Balittra) Banjarbaru, Dr Muhammad Noor dalam berita Banjarmasin post tanggal 24 Nopember 2005 tentang “PLN Melirik Lahan Gambut”  menjelaskan, dalam gambut memang terdapat energi yang dapat membangkitkan tenaga listrik, energi yang terdapat dalam gambut cukup tinggi yakni sekitar 5.000 kilo kalori per kilogram. Di Kalsel, keberadaannya setara dengan 65 miliar barel minyak bumi atau sebesar 10 juta barel per tahun energi yang dihasilkan.  Berdasarkan latar belakang tersebut beberapa perumusan masalah  dalam penelitian ini adalah bagaimana usaha untuk melakukan tanah gambut untuk menjadi sumber energi alternatif  yang berkualitas dan  mudah digunakan,  bagimana karateristik tanah gambut sebagai sumber energi alternatif. Salah  satu  cara  untuk mengoptimalkan potensi gambut adalah memanfaatkannya sebagai bahan baku dalam pembuatan briket yang dapat dijadikan sebagai bahan bakar altematif  .  Tujuan dari penelitian ini adalah a) memanfaatkan ketersediaan sumber daya alam dengan menggunakan tanah gambut sebagai energi alternatif  dan b ) mengetahui Nilai kalori, berat jenis, kadar air dan kadar abu di wilayah studi. Tanah gambut yang digunakan sebagai  bahan baku untuk energi alternatif  berasal  dari Desa Gambut Kabupaten Banjar.  Prosedur pelaksanaan penelitian dilakukan terhadap karateristik tanah  gambut diwilayah studi  sebagai sumber energi. Dari hasil penelitian ini menunjukan bahwa untuk tanah gambut di Desa Gambut Kec. Gambut bisa   untuk digunakan sebagai bahan bakar alternatif dengan  teknologi pembriketan. Dengan nilai Kadar Air  0,10%, Kadar Abu 72,65%, berat jenis 2,11 Gs dengan nilai kalori 579,2 cal/g bisa digunakan sebagai bahan  bakar alternatif. Key word : energi alternatif, nilai kalori, tanah gambut. Based on the availability of large peat resources in the province of South Kalimantan, the opportunity to utilize the potential of peat soil as an alternative energy source is very large. Energy sources derived from oil, natural gas, and coal gradually diminish, so alternative energy sources are needed. Peatland Researchers from the Agricultural Swamp Research Institute (Balittra) Banjarbaru, Dr. Muhammad Noor in the Banjarmasin post on November 24, 2005 on "PLN Looking at Peatlands" explained that in peat there is indeed energy that can generate electricity, energy contained in peat quite high at around 5,000 kilos of calories per kilogram. In South Kalimantan, its existence is equivalent to 65 billion barrels of oil or 10 million barrels per year of energy produced. Based on this background, several formulations of the problem in this study are how to make peat soils to be a quality alternative energy source that is easy to use, how the characteristics of peat soil as an alternative energy source. One way to optimize the potential of peat is to use it as a raw material in making briquettes that can be used as alternative fuels. The purpose of this study is a) utilizing the availability of natural resources by using peat soil as alternative energy and b) knowing the calorific value, specific gravity, moisture content and ash content in the study area. Peat soil used as raw material for alternative energy comes from the Gambut Village of Banjar Regency. The procedure for conducting research was carried out on the characteristics of peat soil in the study area as an energy source. From the results of this study indicate that for peat soil in the village of Gambut Kec. Peat can be used as an alternative fuel with briquette technology. With a value of 0.10% moisture content, ash content 72.65%, specific gravity of 2.11 Gs with a calorific value of 579.2 cal / g can be used as an alternative fuel. Key word: alternative energy, calorific value, peat soil.

scholarly journals Chemical Properties of Charcoal Briquette with Composition Types of Gerunggang (Cratoxylon Arborescens) and Tumih (Combretocarpus Rotundatus) Wood from Tropical Peatlands

2020 ◽  
Vol 10 (2) ◽  
pp. 17-22
Author(s):  
Alpian ◽  
Raynold Panjaitan ◽  
Adi Jaya ◽  
Yanciluk ◽  
Wahyu Supriyati ◽  
...  
Keyword(s):  
Alternative Energy ◽  
Chemical Properties ◽  
Calorific Value ◽  
Volatile Matter ◽  
Matter Content ◽  
Ash Content ◽  
National Standard ◽  
Fixed Carbon ◽  
Biomass Waste ◽  
Pioneer Plants

Charcoal briquettes can be an alternative energy and can be produced from Gerunggang and Tumih types of wood. These two types of wood are commonly found in Kalampangan Village as pioneer plants on burned peatlands. The research objective was to determine the chemical properties of charcoal briquettes produced from biomass waste from land processing without burning with several compositions of Gerunggang wood and Tumih wood. The chemical properties of charcoal briquettes refer to the Indonesian National Standard (SNI 01-6235-2000) and Standard Permen ESDM No. 047 of 2006. The results showed that all composition treatments in the ash content test, fixed carbon content and calorific value met the standards, while the test for volatile content in all treatment compositions did not meet the Indonesian National Standard (SNI 01-6235-2000). The composition of the most potential chemical properties and following the two standards used is the composition of 100% Tumih with ash content of 7.67%, volatile matter content of 27.23%, fixed carbon of 55.00%, and heating value of 5902.18 cal/g.

scholarly journals PEMANFAATAN LIMBAH CANGKANG BIJI KARET DENGAN ADITIF TEMPURUNG KELAPA SEBAGAI BAHAN BAKAR ALTERNATIF MELALUI TEKNOLOGI PEMBRIKETAN

JTAM ROTARY ◽  
2019 ◽  
Vol 1 (1) ◽  
pp. 39
Author(s):  
Randi Nasarudin ◽  
Abdul Ghofur
Keyword(s):  
Alternative Energy ◽  
Alternative Fuels ◽  
Calorific Value ◽  
Matter Content ◽  
Ash Content ◽  
Fuel Oil ◽  
Raw Material ◽  
Coconut Shell ◽  
Additional Material

The development of alternative energy sources that can replace fuel oil is very important to utilize natural resources optimally and environmentally. The shell produced from rubber plants is the main ingredient in this study, while the coconut shell is an additional material used to increase the calorific value of alternative fuels which is often referred to as Briquette. The purpose of this study is to determine the effect of variations in raw material composition and variations in pressure on the quality of rubber shells and coconut shell waste briquettes according to SNI standards. The raw material for rubber shell and coconut shell is processed into charcoal using carbonization method with a variation of a mixture of 85%: 15%, 90%: 10% and 95%: 5% with 5% adhesive. Then mix the printed material with a pressure of 300 kg/cm2 and 100kg/cm2. The quality parameters of briquettes are based on SNI 01-6235-2000 standards with moisture content, ash content, volatille matter content, and lacquer value. The results of the study showed that the sample b1 with 85% injection: 15% print pressure 300kg/cm2. The briquette with the sample code b1 has a water content value of 5,10432%, ash content of 14,8604%, volatile matter content of 12,8002%, carbon value of 66,8225% and heating value of 6576.592501 cal/gr. But overall the briquettes have not met the standards of SNI 01-6235-2000 concerning the quality of wood charcoal briquettes. Because the ash content of the briquette exceeds the maximum limit that has been determined, namely a maximum of 8%.  Keywords: Alternative Energy, Rubber Seed Shell, Coconut Shell, Pressure

scholarly journals Spent coffee ground characterization, pelletization test and emissions assessment in the combustion process

2021 ◽  
Vol 11 (1) ◽  
Author(s):  
A. Colantoni ◽  
E. Paris ◽  
L. Bianchini ◽  
S. Ferri ◽  
V. Marcantonio ◽  
...  
Keyword(s):  
Industrial Development ◽  
Combustion Process ◽  
Calorific Value ◽  
Raw Material ◽  
Thermochemical Conversion ◽  
Forest Residues ◽  
Coffee Waste ◽  
Coffee Grounds ◽  
Spent Coffee Ground ◽  
Coffee Residues

AbstractIndustrial development and increased energy requirements have led to high consumption of fossil fuels. Thus, environmental pollution has become a profound problem. Every year, a large amount of agro-industrial, municipal and forest residues are treated as waste, but they can be recovered and used to produce thermal and electrical energy through biological or thermochemical conversion processes. Among the main types of agro-industrial waste, soluble coffee residues represent a significant quantity all over the world. Silver skin and spent coffee grounds (SCG) are the main residues of the coffee industry. The many organic compounds contained in coffee residues suggest that their recovery and use could be very beneficial. Indeed, thanks to their composition, they can be used in the production of biodiesel, as a source of sugar, as a precursor for the creation of active carbon or as a sorbent for the removal of metals. After a careful evaluation of the possible uses of coffee grounds, the aim of this research was to show a broad characterization of coffee waste for energy purposes through physical and chemical analyses that highlight the most significant quality indexes, the interactions between them and the quantification of their importance. Results identify important tools for the qualification and quantification of the effects of coffee waste properties on energy production processes. They show that (SCG) are an excellent raw material as biomass, with excellent values in terms of calorific value and low ash content, allowing the production of 98% coffee pellets that are highly suitable for use in thermal conversion systems. Combustion tests were also carried out in an 80kWth boiler and the resulting emissions without any type of abatement filter were characterized.

scholarly journals Characteristics of Charcoal Briquette from the Skin Waste of Areca catechu Fruit with Various Compositions of Adhesive Types

2020 ◽  
Vol 8 (2) ◽  
pp. 189
Author(s):  
Shobar Shobar ◽  
Evi Sribudiani ◽  
Sonia Somadona
Keyword(s):  
Energy Demand ◽  
Alternative Energy ◽  
Calorific Value ◽  
Raw Material ◽  
Average Moisture Content ◽  
Biomass Waste ◽  
Minimum Requirement ◽  
Average Value ◽  
Randomized Design ◽  
Areca Catechu

The increase in energy demand requires the search for alternative energy. One of the potential alternative energies is charcoal briquette that could utilize biomass waste. This study aimed to determine the characteristics of charcoal briquettes from the waste of Areca catechu fruit. This research used a Completely Randomized Design (CRD) with five treatments and five replications and then continued with Duncan's New Multiple Range Test (DNMRT) at a level of 5%. The treatment applied was the composition of starch and sago adhesive with ratios of 5% : 0% (P1), 0% : 5% (P2), 3% : 2% (P3), 2,5% : 2,5% (P4), and 2% : 3% (P5). The result showed that the skin waste of Areca catechu fruit could be used as raw material for charcoal briquettes. The average moisture content and calorific value met the minimum requirement of SNI with an average value of 3.8% and 5602.18 cal/g, respectively. The results revealed that only P1 could meet the minimum requirement of SNI for volatile content, carbon ash content, and carbon bounded content at 14.2%, 7.9%, and 77.8%, respectively. Consequently, the charcoal briquette that could meet SNI on all characteristics was using P1 (starch adhesive 5%: sago adhesive 0%).Keywords: Areca catechu, charcoal briquettes, sago adhesive, starch adhesive

Thermal Energy and Ignition Propagation Estimates of Watermelon Peel Briquettes

2020 ◽  
Vol 46 (1) ◽  
pp. 1-4
Author(s):  
A.R. Ige ◽  
C.M. Elinge ◽  
L.G. Hassan ◽  
D.R. Akinkuotu ◽  
O.J. Ajakaye
Keyword(s):  
Energy Source ◽  
Rural Communities ◽  
Thermal Energy ◽  
Gum Arabic ◽  
Calorific Value ◽  
Cassava Starch ◽  
Ash Content ◽  
Raw Material ◽  
Alternative Source ◽  
Propagation Properties

The idea of utilizing biomass as renewable energy source is appealing due to its accessibility, cheapness and ecological friendliness. Briquette is an alternative source of fuel to firewood and charcoal which can avoid some environmental problems that can be generated from their use. Briquettes were produced from watermelon peels with cassava starch and gum Arabic as binders, the two binders were chosen because they are naturally abundant in rural communities. The briquettes produced have favourable thermal and ignition propagation properties which are contributed by the initial raw material (watermelon peels) properties such as density, calorific value, resistance to humidity, moisture content, ash content etc. It can be concluded that the higher the ignition propagation the higher the thermal energy of the briquettes.

scholarly journals ENHANCEMENT OF THE CALORIFIC VALUE OF EM1707PTY FRUIT BUNCH (EFB) BY ADDING MUNICIPAL SOLID WASTE AS SOLID FUEL IN GASIFICATION PROCESS

2021 ◽  
Vol 22 (2) ◽  
pp. 10-20
Author(s):  
Amadou Dioulde Donghol Diallo ◽  
Ma’an Fahmi Rashid Alkhatib ◽  
Md Zahangir Alam ◽  
Maizirwan Mel
Keyword(s):  
Municipal Solid Waste ◽  
Solid Waste ◽  
Alternative Energy ◽  
Fossil Fuels ◽  
Calorific Value ◽  
Clean Energy ◽  
Proximate Analysis ◽  
Raw Material ◽  
Environmental Benefit ◽  
Gasification Process

Empty fruit bunch (EFB), a biomass-based waste, was deemed a potential replacement for fossil fuel. It is renewable and carbon neutral. The efficient management of this potential energy will help to deal with the problem associated with fossil fuels. However, a key parameter for evaluating the quality of raw material (EFB) as a fuel in energy applications is the calorific value (CV). When this CV is low, then its potential utilization as feedstock will be restricted. To tackle this shortcoming, we propose to add municipal solid waste to enhance energetic value. Thus, two major issues will be solved: managing solid residues and contributing an alternative energy source. This study aimed to investigate the possibility of mixing EFB and municipal solid waste (MSW) to make clean energy that is conscious of the environment (climate change) and sustainable development. The selected MSW, comprising of plastics, textiles, foam, and cardboard, were mixed, with EFB at various ratios. Proximate analysis was used to determine moisture content, ash, volatiles, and fixed carbon, whilst elemental analysis, is used to determine CHNS/O for MSW, EFB and their various mixtures. The CV of each element was also measured. The research revealed a significant increase in the calorific value of EFB by mixing it with MSW according to MSW/EFB ratios: 0.25; 0.42; 0.66; 1.00 and 1.50 the corresponding calorific values in (MJ/kg) were 19.77; 21.22; 22.67; 27.04 and 28.47 respectively. While the calorific value of pure EFB was 16.86 MJ/kg, the mixing of EFB with MSW promoted the increase in the CV of EFB to an average of 23.83MJ/kg. Another potential environmental benefit of applying this likely fuel was the low chlorine (0.21 wt. % to 0.95 wt. %) and sulfur concentrations (0.041 wt. % to 0.078 wt.%). This potential fuel could be used as solid refuse fuel (SRF) or refuse-derived fuel (RDF) in a pyrolysis or gasification process with little to no environmental effects. ABSTRAK: Tandan buah kosong (EFB), sisa berasaskan biojisim, adalah berpotensi sebagai pengganti bahan bakar fosil. Ia boleh diperbaharui dan karbon neutral. Pengurusan berkesan pada potensi tenaga ini dapat membantu mengatasi masalah melibatkan bahan bakar fosil. Namun, kunci parameter bagi menilai kualiti bahan mentah (EFB) sebagai bahan bakar dalam aplikasi tenaga adalah nilai kalori (CV). Apabila CV rendah, potensi menjadi stok suapan adalah terhad. Sebagai penyelesaian, kajian ini mencadangkan sisa pepejal bandaran ditambah bagi meningkatkan nilai tenaga. Oleh itu, dua isu besar dapat diselesaikan: mengurus sisa pepejal dan menambah sumber tenaga alternatif. Kajian ini bertujuan mengkaji potensi campuran tandan buah kosong (EFB) dan sisa pepejal bandaran (MSW) bagi menghasilkan tenaga bersih dari sudut persekitaran (perubahan iklim) dan pembangunan lestari. Pemilihan MSW, terdiri daripada plastik, tekstil, gabus dan kadbod, dicampurlan dengan pelbagai nisbah EFB. Analisis proksimat telah digunakan bagi mendapatkan  kandungan kelembapan, abu, ruapan, dan karbon tetap, manakala analisis asas telah digunakan bagi mendapatkan CHNS/O bersama MSW, EFB dan pelbagai campuran lain. Nilai kalori (CV) setiap elemen turut diukur. Dapatan kajian menunjukkan penambahan ketara dalam nilai kalori EFB dengan campuran bersama MSW berdasarkan nisbah MSW/EFB 0.25; 0.42; 0.66; 1.00 dan 1.50 nilai kalori sepadan (MJ/kg) adalah 19.77; 21.22; 22.67; 27.04 dan 28.47 masing-masing. Manakala nilai kalori EFB tulen adalah 16.86 MJ/kg, campuran EFB dan MSW menunjukkan kenaikan CV dengan EFB pada purata 23.83MJ/kg. Antara potensi semula jadi lain adalah dengan mencampurkan bahan bakar ini dengan kalori rendah (0.21 wt. % kepada 0.95 wt. %) dan kepekatan sulfur (0.041 wt. % kepada 0.078 wt.%). Bahan bakar ini berpotensi sebagai bahan bakar pepejal sampah (SRF) atau bahan bakar yang terhasil dari pepejal sampah (RDF) melalui proses pirolisis atau proses gasifikasi yang sedikit atau tiada kesan langsung terhadap persekitaran.

scholarly journals Pengolahan Sampah Organik dan Limbah Biomassa dengan Teknologi Olah Sampah di Sumbernya

2021 ◽  
Vol 6 (3) ◽  
Author(s):  
I Made Indradjaja M. Brunner ◽  
Arief Norhidayat ◽  
Satria M. Brunner
Keyword(s):  
Moisture Content ◽  
Water Content ◽  
Early Stage ◽  
Calorific Value ◽  
Ash Content ◽  
Waste Processing ◽  
Biomass Waste ◽  
Aerobic Activity ◽  
Three Stages ◽  
Biomass Pellet

Solid Waste Processing Technology at the Source (TOSS) is an alternative method in processing organic and biomass waste on a communal scale. The processing of organic and biomass waste material is carried out in three stages of the process: biodrying which utilizes the aerobic activity of microorganisms; chopping which is intended to refine the material, and pelletization to compact the material into biomass pellets. The biodrying process in bamboo boxes is able to reduce the water content in organic and biomass waste within 4-5 days. Sorting of non-organic materials can be done at an early stage before or after the biodrying process. Sorting is required before chopping and pelletizing process to avoid unnecessary machine break down. The biomass pellet which is the final product has a diameter of about 10 mm with a length between 10-40 mm, a calorific value between 3000-4000 kcal/kg, and a moisture content of up to 15%. Compared to coal, biomass pellets tend to have higher volatile and ash content, while lower ash and sulfur content.

scholarly journals TINJAUAN PEMANFAATAN SLUDGE CAKE PABRIK PULP KRAFT SEBAGAI ENERGI ALTERNATIF MELALUI PROSES GASIFIKASI

2015 ◽  
Vol 5 (01) ◽  
Author(s):  
Syamsudin Syamsudin
Keyword(s):  
Moisture Content ◽  
Alternative Energy ◽  
Combustion Process ◽  
Pulp Mill ◽  
Calorific Value ◽  
Steam Gasification ◽  
Gaseous Fuel ◽  
Biomass Waste ◽  
Lime Kiln ◽  
Sludge Cake

Kraft pulp mills generate large amounts of sludge cake with typical calorific value of 24 MJ/kg (dry and ash-free basis). Sludge cake could be utilized as an alternative energy through gasification to produce medium gaseous fuel. Sludge cake has a high moisture content and low dewaterability, probably due to biomass from the microbial growth in the wastewater treatment by activated sludge. These problems could be overcome by the addition of filtration aid utilizing biomass waste from pulp mill and dewatering processes by TAMD method. Drying was continued by utilizing hot flue gas from the boiler or lime kiln. Steam gasification of sludge cake by allothermal model could produce a gaseous fuel with a calorific value of 11 MJ/Nm3. Allothermal gasification model of two reactors was able for handling sludge cake with a moisture content of <55%, but produce gas with a high tar content.Gasification or combustion of sludge cake on this model should be performed at temperatures >1200°C to prevent slagging and fouling problem. In contrast, allothermal gasification model of three reactors could produce gas with a low tar content. Heat of gasification reaction might be supplied from thecombustion of volatile gas. Pyrolysis could be performed at temperatures <500oC to permit adequateheat supply for gasification and high char yield. Substitution of natural gas with producer gas need topay attention to the redesign of the combustion process associated with the lower heat of combustion.Keywords: sludge cake, dewatering, gasification, steam, CO2, medium gaseous fuelABSTRAK Pabrik pulp kraft menghasilkan sludge cake dalam jumlah besar dengan nilai kalor tipikal 20 MJ/kg (dasar kering dan bebas abu). Sludge cake dapat dimanfaatkan sebagai energi alternatif melalui gasifikasi untuk menghasilkan bahan bakar gas medium. Sludge cake memiliki kadar air tinggi dan dewaterability rendah, disebabkan adanya biomassa hasil pertumbuhan mikroba pengolahan air limbahsecara lumpur aktif. Kendala ini diatasi dengan penambahan media bantu  filtrasi memanfaatkan limbah biomassa pabrik pulp dan proses dewatering dengan metode TAMD. Pengeringan dilanjutkan dengan memanfaatkan gas panas dari boiler atau lime kiln. Proses gasifikasi-kukus allothermal terhadap sludge cake dapat menghasilkan gas bakar dengan nilai kalor 11 MJ/Nm3. Gasifikasi allothermal model dua reaktor mampu menangani sludge cake dengan kadar air <55%, namun menghasilkan gas dengan kadar tar yang tinggi. Gasifikasi atau pembakaran sludge cake pada model ini sebaiknya dilakukan pada suhu di bawah 1200oC untuk menghindari terjadinya slagging dan fouling. Sebaliknya, gasifikasi allothermal model tiga reaktor dapat menghasilkan gas dengan kadar tar rendah. Panas reaksi gasifikasi mungkin dapat dipenuhi dari pembakaran gas volatil hasil pirolisis. Pirolisis dapat dilakukan pada suhu <500ºC dengan mempertimbangkan kecukupan suplai panas gasifikasi dan yield arang tinggi. Penggantian gas bumi dengan gas produser perlu memperhatikan redesign proses pembakaran terkait dengan panas pembakaran yang lebih rendah.Kata kunci: sludge cake, dewatering, gasifikasi, kukus, CO2, bahan bakar gas kalor medium

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