Life extension heat treatment of IN 783 bolts

This report presents the development of technology enabling temporary countermeasures for the on-site application of life-extending induction heating to high energy pipe weldments having experienced degradation due to creep. The results of an investigation into the cross-sectional structure thus suggested that material life can be extended by the application of regenerative heat treatment. The life-extending effect of regenerative heat treatment is greatest toward the short-life vicinity of the pipes outer surface, thus providing an efficient life extension. The remaining life converted for an actual installation from the result of real scale creep burst test increased from 63,000hrs before treatment to 200,000hrs after treatment, confirming that life can be extended by approximately 130,000hrs.

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On the Recovery and Fatigue Life Extension of Stainless Steel 316 Metals by Means of Recovery Heat Treatment

Metals ◽

10.3390/met10101290 ◽

2020 ◽

Vol 10 (10) ◽

pp. 1290

Author(s):

Ali Haghshenas ◽

M. M. Khonsari

Keyword(s):

Heat Treatment ◽

Fatigue Life ◽

Life Extension ◽

Impact Excitation ◽

Bending Tests ◽

Heat Treated ◽

Different Temperatures ◽

Three Stages ◽

Stainless Steel 316 ◽

The Impact

In this paper, we propose a methodology for enhancing the fatigue life of SS316 by performing intermittent recovery heat-treatment (RHT) in the Argon environment at different temperatures. To this end, fully-reversed fatigue bending tests are conducted on the heat-treated SS316 specimens. Damping values are obtained using the impact excitation technique to assess the damage remaining in the material after each RHT and the corresponding fatigue life. Damping is also used to distinguish the three stages of the fatigue phenomenon and the onset of crack initiation. The results show that by performing intermittent RHTs, the density of dislocation is decreased substantially and fatigue life is improved. Examination of the damping results also reveals that the material becomes more brittle after the RHT due to the decrease in the density of dislocations. The fatigue life of the specimens is governed by these two phenomena.

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Bearings Downsizing by Strength Enhancement and Service Life Extension

Materials ◽

10.3390/ma11091662 ◽

2018 ◽

Vol 11 (9) ◽

pp. 1662 ◽

Cited By ~ 2

Author(s):

Auezhan Amanov ◽

Shirmendagva Darisuren ◽

Young-Sik Pyun

Keyword(s):

Heat Treatment ◽

Rolling Contact Fatigue ◽

Contact Fatigue ◽

Surface Hardness ◽

Bearing Steel ◽

Rolling Contact ◽

Life Extension ◽

Friction Behavior ◽

Before And After ◽

Service Life Extension

Slim bearings are used widely in aircrafts, robots, wind turbines, and industrial machineries, where their size and weight are very important for the performance of a system. The common materials of slim bearings for robots and industrial machineries are based on SAE52110 bearing steel, and special heat treatment and a super polishing process are used and adapted to improve the rolling contact fatigue (RCF) strength of bearings. The improvement in RCF strength, depending on contact stress, surface hardness, and the friction behavior before and after ultrasonic nanocrystalline surface modification (UNSM) treatment was validated. Simple analysis shows that these improvements can reduce the size and weight of slim bearings down to about 3.40–21.25% and 14.3–26.05%, respectively. Hence, this UNSM technology is an opportunity to implement cost-saving and energy consuming super-polishing, a heat treatment process, and to reduce the size and weight of slim bearings.

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The Precipitation of Si in AlCuSi Thin Films

Proceedings, annual meeting, Electron Microscopy Society of America ◽

10.1017/s0424820100070618 ◽

1973 ◽

Vol 31 ◽

pp. 34-35 ◽

Cited By ~ 1

Author(s):

R. M. Anderson

Keyword(s):

Electron Microscopy ◽

Thin Films ◽

Heat Treatment ◽

Solid Solution ◽

Integrated Circuit ◽

Copper Film ◽

Solution Concentration ◽

X Ray ◽

Silicon Thin Films ◽

Before And After

Aluminum-copper-silicon thin films have been considered as an interconnection metallurgy for integrated circuit applications. Various schemes have been proposed to incorporate small percent-ages of silicon into films that typically contain two to five percent copper. We undertook a study of the total effect of silicon on the aluminum copper film as revealed by transmission electron microscopy, scanning electron microscopy, x-ray diffraction and ion microprobe techniques as a function of the various deposition methods.X-ray investigations noted a change in solid solution concentration as a function of Si content before and after heat-treatment. The amount of solid solution in the Al increased with heat-treatment for films with ≥2% silicon and decreased for films <2% silicon.

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The influence of heat treatment on the fiber/matrix interface in a SiC-reinforced glassceramic

Proceedings, annual meeting, Electron Microscopy Society of America ◽

10.1017/s0424820100105771 ◽

1988 ◽

Vol 46 ◽

pp. 742-743

Author(s):

E. Bischoff ◽

O. Sbaizero

Keyword(s):

Heat Treatment ◽

Aluminum Silicate ◽

Lithium Aluminum ◽

Interfacial Region ◽

Specimen Preparation ◽

Crack Wake ◽

Pull Out ◽

Annealed Material ◽

Ultrasonic Drilling ◽

Fiber Matrix Interface

Fiber or whisker reinforced ceramics show improved toughness and strength. Bridging by intact fibers in the crack wake and fiber pull-out after failure contribute to the additional toughness. These processes are strongly influenced by the sliding and debonding resistance of the interfacial region. The present study examines the interface in a laminated 0/90 composite consisting of SiC (Nicalon) fibers in a lithium-aluminum-silicate (LAS) glass-ceramic matrix. The material shows systematic changes in sliding resistance upon heat treatment.As-processed samples were annealed in air at 800 °C for 2, 4, 8, 16 and 100 h, and for comparison, in helium at 800 °C for 4 h. TEM specimen preparation of as processed and annealed material was performed with special care by cutting along directions having the fibers normal and parallel to the section plane, ultrasonic drilling, dimpling to 100 pm and final ionthinning. The specimen were lightly coated with Carbon and examined in an analytical TEM operated at 200 kV.

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Strain-induced martensite effects on transgranular carbide precipitation in type 304 stainless steels

Proceedings, annual meeting, Electron Microscopy Society of America ◽

10.1017/s0424820100087331 ◽

1991 ◽

Vol 49 ◽

pp. 604-605

Author(s):

A.H. Advani ◽

L.E. Murr ◽

D. Matlock

Keyword(s):

Heat Treatment ◽

Grain Boundary ◽

Stress Corrosion Cracking ◽

Stainless Steels ◽

Deformation Twin ◽

Austenitic Stainless Steels ◽

Carbide Precipitation ◽

Strain Induced Martensite ◽

Type 304

Thermomechanically induced strain is a key variable producing accelerated carbide precipitation, sensitization and stress corrosion cracking in austenitic stainless steels (SS). Recent work has indicated that higher levels of strain (above 20%) also produce transgranular (TG) carbide precipitation and corrosion simultaneous with the grain boundary phenomenon in 316 SS. Transgranular precipitates were noted to form primarily on deformation twin-fault planes and their intersections in 316 SS.Briant has indicated that TG precipitation in 316 SS is significantly different from 304 SS due to the formation of strain-induced martensite on 304 SS, though an understanding of the role of martensite on the process has not been developed. This study is concerned with evaluating the effects of strain and strain-induced martensite on TG carbide precipitation in 304 SS. The study was performed on samples of a 0.051%C-304 SS deformed to 33% followed by heat treatment at 670°C for 1 h.

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Effect of a Complex Heat Treatment on the Structure of 300M Steel

Proceedings, annual meeting, Electron Microscopy Society of America ◽

10.1017/s0424820100098071 ◽

1981 ◽

Vol 39 ◽

pp. 312-313

Author(s):

R. Padmanabhan ◽

W. E. Wood

Keyword(s):

Heat Treatment ◽

Metal Carbides ◽

Austenite Grain Size ◽

300M Steel ◽

Heat Treated ◽

Strain Fracture ◽

Prior Austenite Grain Size ◽

Short Time ◽

Final Tempering ◽

Similar Yield

Intermediate high temperature tempering prior to subsequent reaustenitization has been shown to double the plane strain fracture toughness as compared to conventionally heat treated UHSLA steels, at similar yield strength levels. The precipitation (during tempering) of metal carbides and their subsequent partial redissolution and refinement (during reaustenitization), in addition to the reduction in the prior austenite grain size during the cycling operation have all been suggested to contribute to the observed improvement in the mechanical properties. In this investigation, 300M steel was initially austenitized at 1143°K and then subjected to intermediate tempering at 923°K for 1 hr. before reaustenitizing at 1123°K for a short time and final tempering at 583°K. The changes in the microstructure responsible for the improvement in the properties have been studied and compared with conventionally heat treated steel. Fig. 1 shows interlath films of retained austenite produced during conventionally heat treatment.

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Crystallization of MgO • Al2 • SiO2 • ZrO2 glasses

Proceedings, annual meeting, Electron Microscopy Society of America ◽

10.1017/s0424820100143778 ◽

1986 ◽

Vol 44 ◽

pp. 440-441

Author(s):

M. A. McCoy

Keyword(s):

Mechanical Properties ◽

Heat Treatment ◽

Powder Processing ◽

Glass Composition ◽

Ceramic Powder ◽

Transformation Toughening ◽

Ceramic Powder Processing ◽

Processing Techniques ◽

Ceramic Matrices

Transformation toughening by ZrO2 inclusions in various ceramic matrices has led to improved mechanical properties in these materials. Although the processing of these materials usually involves standard ceramic powder processing techniques, an alternate method of producing ZrO2 particles involves the devtrification of a ZrO2-containing glass. In this study the effects of glass composition (ZrO2 concentration) and heat treatment on the morphology of the crystallization products in a MgO•Al2•SiO2•ZrO2 glass was investigated.

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Microstructural Development in Nb-Ti Multifilamentary Superconductors During Processing

Proceedings, annual meeting, Electron Microscopy Society of America ◽

10.1017/s0424820100117911 ◽

1985 ◽

Vol 43 ◽

pp. 190-191

Author(s):

A. W. West

Keyword(s):

Heat Treatment ◽

Critical Current Density ◽

Copper Matrix ◽

Wire Drawing ◽

Heat Treatments ◽

Microstructural Development ◽

Final Size ◽

Density Values ◽

The Wire ◽

Multifilamentary Superconductors

The influence of the filament microstructure on the critical current density values, Jc, of Nb-Ti multifilamentary superconducting composites has been well documented. However the development of these microstructures during composite processing is still under investigation.During manufacture, the multifilamentary composite is given several heat treatments interspersed in the wire-drawing schedule. Typically, these heat treatments are for 5 to 80 hours at temperatures between 523 and 573K. A short heat treatment of approximately 3 hours at 573K is usually given to the wire at final size. Originally this heat treatment was given to soften the copper matrix, but recent work has shown that it can markedly change both the Jc value and microstructure of the composite.

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