Strengthening Mechanism of Additively Manufactured Cold Spray Al Deposits under Low Deposition Efficiency

Author(s):  
Ningsong Fan ◽  
Richard Jenkins ◽  
Pengfei Yu ◽  
Rocco Lupoi ◽  
Shuo Yin ◽  
...  

Abstract In this study, a novel strategy to manufacture high strength cold-sprayed Al coating by using powder with wide size distribution is proposed. The microstructure and mechanical properties of deposited coating sprayed at three typical impact velocities before and after heat treatment are investigated. Furthermore, the deposition and strengthening mechanisms of the coating sprayed at various impact velocities are clarified. The results show that the coating with higher density and mechanical properties can be successfully fabricated by cold spray at comparatively low particle impact velocity. The mechanical properties were enhanced with the contribution of heat treatment process. It is the in-process tamping effect induced by larger powder that results in the severe plastic deformation thus leads to densification and excellent mechanical properties of the cold-sprayed Al coating.

Alloy Digest ◽  
1986 ◽  
Vol 35 (7) ◽  

Abstract UNS No. A97075 is a wrought precipitation-hardenable aluminum alloy. It has excellent mechanical properties, workability and response to heat treatment and refrigeration. Its typical uses comprise aircraft structural parts and other highly stressed structural applications where very high strength and good resistance to corrosion are required. This datasheet provides information on composition, physical properties, hardness, elasticity, tensile properties, and shear strength as well as fatigue. It also includes information on low temperature performance as well as forming, heat treating, and machining. Filing Code: Al-269. Producer or source: Various aluminum companies.


Metals ◽  
2021 ◽  
Vol 11 (3) ◽  
pp. 492
Author(s):  
Jan Foder ◽  
Jaka Burja ◽  
Grega Klančnik

Titanium additions are often used for boron factor and primary austenite grain size control in boron high- and ultra-high-strength alloys. Due to the risk of formation of coarse TiN during solidification the addition of titanium is limited in respect to nitrogen. The risk of coarse nitrides working as non-metallic inclusions formed in the last solidification front can degrade fatigue properties and weldability of the final product. In the presented study three microalloying systems with minor additions were tested, two without any titanium addition, to evaluate grain size evolution and mechanical properties with pre-defined as-cast, hot forging, hot rolling, and off-line heat-treatment strategy to meet demands for S1100QL steel. Microstructure evolution from hot-forged to final martensitic microstructure was observed, continuous cooling transformation diagrams of non-deformed austenite were constructed for off-line heat treatment, and the mechanical properties of Nb and V–Nb were compared to Ti–Nb microalloying system with a limited titanium addition. Using the parameters in the laboratory environment all three micro-alloying systems can provide needed mechanical properties, especially the Ti–Nb system can be successfully replaced with V–Nb having the highest response in tensile properties and still obtaining satisfying toughness of 27 J at –40 °C using Charpy V-notch samples.


2015 ◽  
Vol 651-653 ◽  
pp. 677-682 ◽  
Author(s):  
Anatoliy Popovich ◽  
Vadim Sufiiarov ◽  
Evgenii Borisov ◽  
Igor Polozov

The article presents results of a study of phase composition and microstructure of initial material and samples obtained by selective laser melting of titanium-based alloy, as well as samples after heat treatment. The effect of heat treatment on microstructure and mechanical properties of specimens was shown. It was studied mechanical behavior of manufactured specimens before and after heat treatment at room and elevated temperatures as well. The heat treatment allows obtaining sufficient mechanical properties of material at room and elevated temperatures such as increase in ductility of material. The fractography of samples showed that they feature ductile fracture with brittle elements.


Materials ◽  
2020 ◽  
Vol 13 (3) ◽  
pp. 647 ◽  
Author(s):  
Bingrong Zhang ◽  
Lingkun Zhang ◽  
Zhiming Wang ◽  
Anjiang Gao

In order to obtain high-strength and high-ductility Al–Si–Cu–Mg alloys, the present research is focused on optimizing the composition of soluble phases, the structure and morphology of insoluble phases, and artificial ageing processes. The results show that the best matches, 0.4 wt% Mg and 1.2 wt% Cu in the Al–9Si alloy, avoided the toxic effect of the blocky Al2Cu on the mechanical properties of the alloy. The addition of 0.6 wt% Zn modified the morphology of eutectic Si from coarse particles to fine fibrous particles and the texture of Fe-rich phases from acicular β-Fe to blocky π-Fe in the Al–9Si–1.2Cu–0.4Mg-based alloy. With the optimization of the heat treatment parameters, the spherical eutectic Si and the fully fused β-Fe dramatically improved the ultimate tensile strength and elongation to fracture. Compared with the Al–9Si–1.2Cu–0.4Mg-based alloy, the 0.6 wt% Zn modified alloy not only increased the ultimate tensile strength and elongation to fracture of peak ageing but also reduced the time of peak ageing. The following improved combination of higher tensile strength and higher elongation was achieved for 0.6 wt% Zn modified alloy by double-stage ageing: 100 °C × 3 h + 180 °C × 7 h, with mechanical properties of ultimate tensile strength (UTS) of ~371 MPa, yield strength (YS) of ~291 MPa, and elongation to fracture (E%) of ~5.6%.


2021 ◽  
Vol 410 ◽  
pp. 197-202
Author(s):  
Pavel P. Poleckov ◽  
Olga A. Nikitenko ◽  
Alla S. Kuznetsova

This study considers the influence of various heat treatment conditions on the change of steel microstructure parameters, mechanical properties and cold resistance at a temperature of-60 °C. The common behavior of these properties is considered depending on the heating temperature used for quenching and subsequent tempering. Based on the obtained results, heat treatment conditions are proposed that provide a combination of a guaranteed yield point σ0.2 ≥600 N/mm2 with a low-temperature impact toughness KCV-60 ≥50 J/cm2 and plasticity δ5 ≥17%. The obtained research results are intended for industrial use at the mill "5000" site of MMK PJSC.


2021 ◽  
Author(s):  
D. Poirier ◽  
Y. Thomas ◽  
B. Guerreiro ◽  
M. Martin ◽  
M. Aghasibeig ◽  
...  

Abstract A novel powder modification method based on the simultaneous softening and agglomeration of steel powders via heat treatment in a rotary tube furnace has been investigated as a means to improve the cold sprayability of H13 tool steel powder. By adjusting starting powder size and shape as well as heat treatment conditions (maximum temperature, cooling rate, and atmosphere), cold spray of H13 powder went from virtually no deposition to the production of thick dense deposits with a deposition efficiency of 70%. Powder agglomeration, surface state, microstructure evolution, and softening are identified as key factors determining powder deposition efficiency and resulting deposit microstructure.


2020 ◽  
Vol 321 ◽  
pp. 08003
Author(s):  
Yujun Du ◽  
Xianghong Liu ◽  
Jinshan Li ◽  
Wenzhong Luo ◽  
Yongsheng He ◽  
...  

Small button ingots of Ti2AlNb alloys with different contents of Mo, V and Zr were melted by vacuum non-consumable arc furnace. Due to the rapid cooling rate during melting process, only β grains without precipitation were observed in most of the button ingots and no regular phenomenon was found. However, when the samples were heated to β phase region and then furnace cooled to room temperate, different morphologies and quantities of primary α phase and second O phase formed from the β grains of different samples. It is suggested that the morphology of α phase was changed from lamellar to quadrilateral with increasing V and the lath O increased with increasing Zr. Besides, the residual β/B2 phase increased with increasing Mo and V. The EDS results showed that Al and Zr were enriched in α phase whereas Nb, Mo and V were enriched in β/B2 phase. The micro-hardness of these samples before and after heat treatment was detected and the micro-hardness increased with increasing Zr and decreasing Mo and V.


2007 ◽  
Vol 353-358 ◽  
pp. 715-717
Author(s):  
Jian Peng ◽  
Rong Shen Liu ◽  
Ding Fei Zhang ◽  
Cheng Meng Song

The microstructures and mechanical properties of Mg-Zn-Zr-Y alloy extruded bar with different heat treatment processes were investigated, including solution treatments of 400 oC, 450 oC and 500 oC for 3 hours followed by 170 oC×24h aging treatment, and solely aging treatments of 160 oC, 180 oC for 24hours without solution after extruding. By comparing the grain size, strength and elongation of the samples, the heat treatment processes for extruded products with high strength and with medium strength were recommended.


2016 ◽  
Vol 258 ◽  
pp. 501-505
Author(s):  
Alice Chlupová ◽  
Milan Heczko ◽  
Karel Obrtlík ◽  
Přemysl Beran ◽  
Tomáš Kruml

Two γ-based TiAl alloys with 7 at.% of Nb, alloyed with 2 at.% Mo and 0.5 at.% C, were studied. A heat treatment leading to very fine lamellar microstructure was applied on both alloys. Microstructure after the heat treatment was described and mechanical properties including fatigue behaviour were measured. The as-received material alloyed with C possesses high strength and very limited ductility, especially at RT. After application of selected heat treatment it becomes even more brittle; therefore, this process could be considered as not appropriate for this alloy. On the contrary, in the case of Mo alloyed material, both strength and ductility are improved by the heat treatment at RT and usual working temperature (~750 °C). Presence of the β phase is responsible for this effect. The selected heat treatment thus can be an alternative for this alloy to other thermomechanical treatments as high temperature forging.


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