scholarly journals CFD Simulation for Heat Transfer In Blast Furnace

2020 ◽  
pp. 351-361
Author(s):  
Baby Vatsala. K ◽  
Balasubramanyam. L
Keyword(s):  
Blast Furnace ◽  
Cfd Simulation ◽  
Circular Cross Section ◽  
Operating Conditions ◽  
Distribution Profile ◽  
Ansys Fluent ◽  
Ansys Cfx ◽  
Campaign Life ◽  
Computational Fluid Dynamics Cfd ◽  
Iron Blast Furnace

Iron blast furnace is used in the metallurgical field to extract molten pig iron from its ore through a reduction mechanism. The furnace is a vertical shaft with circular cross section. It has five main parts: stack, belly, bosh, tuyeres and hearth. Amongst these regions, hearth is the most important one for the asset life of a furnace. Erosion of refractory lining of the hearth reduces the furnace’s campaign life. So it is necessary to understand the interactions occurring between the slag, molten metal and the refractories. But the severe operating conditions and very high temperature inside the hearth make it impossible to practically observe the processes taking place within it. In order to overcome this problem, the hearth is modeled by using various Computational Fluid Dynamics (CFD) soft-wares such as ANSYS Fluent, ANSYS-CFX, FLUENT for CATIA V5, ANSYS CFD-Flo etc. The numerical model is then supplied with data which are already known from practical situations as boundary conditions. Proper physical properties of the materials are also used as input. The software runs several simulations and provides us with the result that can validate the experimental observations up to the most accurate level. In this study, temperature distribution profile inside a blast furnace hearth has been shown by modeling a simple hearth with the help of ANSYS 15.0 Workbench. The model is simulated by changing some parameters and making several assumptions. The discrepancy in the calculated and the observed temperature opens up new scope for further improvement.

scholarly journals Experimental and CFD Simulations of the Aerosol Flow in the Air Ventilating the Underground Excavation in Terms of SARS-CoV-2 Transmission

Energies ◽  
2021 ◽  
Vol 14 (16) ◽  
pp. 4743
Author(s):  
Tomasz Janoszek ◽  
Zbigniew Lubosik ◽  
Lucjan Świerczek ◽  
Andrzej Walentek ◽  
Jerzy Jaroszewicz
Keyword(s):  
Numerical Calculations ◽  
Mining Institute ◽  
Ventilation Network ◽  
Underground Excavation ◽  
In Situ Tests ◽  
Ansys Fluent ◽  
Aerosol Emission ◽  
Ansys Cfx ◽  
Computational Fluid Dynamics Cfd

The paper presents the results of experimental and model tests of transport of dispersed fluid droplets forming a cloud of aerosol in a stream of air ventilating a selected section of the underground excavation. The excavation selected for testing is part of the ventilation network of the Experimental Mine Barbara of the Central Mining Institute. For given environmental conditions, such as temperature, pressure, relative humidity, and velocity of air, the distribution of aerosol droplet changes in the mixture of air and water vapor along the excavation at a distance was measured at 10 m, 25 m, and 50 m from the source of its emission. The source of aerosol emission in the excavation space was a water nozzle that was located 25 m from the inlet (inlet) of the excavation. The obtained results of in situ tests were related to the results of numerical calculations using computational fluid dynamics (CFD). Numerical calculations were performed using Ansys-Fluent and Ansys-CFX software. The dimensions and geometry of the excavation under investigation are presented. The authors describe the adopted assumptions and conditions for the numerical model and discuss the results of the numerical solution.

Load Characteristics of Steel and Concrete Tubular Members Under Jet Fire: An Experimental and Numerical Study

2010 ◽  
Author(s):  
Jeong Hyo Park ◽  
Bong Ju Kim ◽  
Jung Kwan Seo ◽  
Jae Sung Jeong ◽  
Byung Keun Oh ◽  
...  
Keyword(s):  
Cfd Simulation ◽  
Numerical Study ◽  
Fire Load ◽  
Adiabatic Wall ◽  
Fire Engineering ◽  
Ansys Cfx ◽  
Design Values ◽  
Computational Fluid Dynamics Cfd ◽  
Load Characteristics ◽  
Set Up

The aim of this study was to evaluate the load characteristics of steel and concrete tubular members under jet fire, with the motivation to investigate the jet fire load characteristics in FPSO topsides. This paper is part of Phase II of the joint industry project on explosion and fire engineering of FPSOs (EFEF JIP) [1]. To obtain reliable load values, jet fire tests were carried out in parallel with a numerical study. Computational fluid dynamics (CFD) simulation was used to set up an adiabatic wall boundary condition for the jet fire to model the heat transfer mechanism. A concrete tubular member was tested under the assumption that there is no conduction effect from jet fire. A steel tubular member was tested and considered to transfer heat through conduction, convection, and radiation. The temperature distribution, or heat load, was analyzed at specific locations on each type of member. ANSYS CFX [2] and Kameleon FireEx [3] codes were used to obtain similar fire action in the numerical and experimental methods. The results of this study will provide a useful database to determine design values related to jet fire.

scholarly journals EFFECT OF GALLERIES ON THE WIND FLOW STRUCTURE AND POLLUTANT TRANSPORT WITHIN STREET CANYONS WITH OR WITHOUT FACADE ROUGHNESS ELEMENTS (BALCONIES)

2020 ◽  
Vol 7 (12) ◽  
pp. 45-59
Author(s):  
V. A. Karkoulias ◽  
P. E. Marazioti ◽  
D. P. Georgiou ◽  
E. A. Maraziotis
Keyword(s):  
Flow Field ◽  
Concentration Distribution ◽  
Cfd Simulation ◽  
Field Structure ◽  
Flow Structures ◽  
Street Canyons ◽  
Ansys Fluent ◽  
Roughness Elements ◽  
Computational Fluid Dynamics Cfd ◽  
The Vertical Distribution

This paper investigates how the structure of the flow field and the vertical distribution of the pollutant concentration near the wall facades of street canyons are affected by the presence of some elements such as street level galleries. Numerical results are presented for various gallery geometries in combination with facade roughness elements (balconies) for a canyon of an aspect ratio equal to h/w=2.33. The results were obtained by a Computational Fluid Dynamics (CFD) simulation employing the ANSYS-FLUENT suite that incorporated the k-e turbulent (RNG) model. The simulation generated several flow structures inside the canyon (mainly vortices), whose characteristic properties (e.g. number, strength and size) are discussed in terms of the effect of the galleries on the flow field structure and the roughness generated by the building façade balconies. The results indicate a significant influence on both the flow field structure and the mass concentration distribution of the polluting particles.

scholarly journals CFD tool application in predicting the behavior of a centrifugal fan designed by one-dimensional theory

2021 ◽  
Vol 10 (12) ◽  
pp. e412101219653
Author(s):  
Henrique Marcio Pereira Rosa ◽  
Gabriela Pereira Toledo
Keyword(s):  
Velocity Distribution ◽  
Cfd Simulation ◽  
Centrifugal Fan ◽  
Dimensional Theory ◽  
Recovery Coefficient ◽  
Characteristic Curves ◽  
One Dimensional ◽  
Ansys Cfx ◽  
Computational Fluid Dynamics Cfd ◽  
The One

Computational fluid dynamics (CFD) is the most current technology in the fluid flow study. Experimental methods for predicting the turbomachinery performance involve greater time consumption and financial resources compared to the CFD approach. The purpose of this article is to present the analysis of CFD simulation results in a centrifugal fan. The impeller was calculated using the one-dimensional theory and the volute the principle of constant angular momentum. The ANSYS-CFX software was used for the simulation. The turbulence model adopted was the SST. The simulation provided the characteristic curves, the pressure and velocity distribution, and the static and total pressure values at impeller and volute exit. An analysis of the behavior of the pressure plots, and the loss and recovery of pressure in the volute was performed. The results indicated the characteristic curves, the pressure and velocity distribution were consistent with the turbomachinery theory. The pressure values showed the static pressure at volute exit was smaller than impeller exit for some flow rate. It caused the pressure recovery coefficient negative.  This work indicated to be possible design a centrifugal fan applying the one-dimensional theory and optimize it with the CFD tool.

Computer Analysis of S822 Aerofoil Section for Blades of Small Wind Turbines at Low Wind Speed

2017 ◽  
Vol 139 (5) ◽  
Author(s):  
Prachi R. Prabhukhot ◽  
Aditya R. Prabhukhot
Keyword(s):  
Wind Speed ◽  
Wind Turbine ◽  
Cfd Simulation ◽  
Maximum Velocity ◽  
Small Scale ◽  
Blade Profile ◽  
Ansys Fluent ◽  
Low Wind Speed ◽  
Upward Direction ◽  
Computational Fluid Dynamics Cfd

The power generated in wind turbine depends on wind speed and parameters of blade geometry like aerofoil shape, blade radius, chord length, pitch angle, solidity, etc. Aerofoil selection is the crucial factor in establishing the efficient wind turbine. More than one aerofoil in a blade can increase the efficiency further. Previous studies of different aerofoils have shown that efficiency of small scale wind turbine increases when NREL S822 aerofoil is used for wind speed on and above 10 m/s. This paper introduces a study on effect of low wind speed (V = 5 m/s) on performance of blade profile. Aerofoils NREL S822/S823 are used for microwind turbine with S823 near root and S822 near tip. Blade of 3 m radius with spherical tubercles over entire span is analyzed considering 5 deg angle of attack. The computational fluid dynamics (CFD) simulation was carried out using ANSYS fluent to study the behavior of blade profile at various contours. The study shows that blade experiences maximum turbulence and minimum pressure near trailing edge of the tip of blade. The region also experiences maximum velocity of the flow. These factors result in pushing the aerofoil in upward direction for starting the wind turbine to rotate at the speed as low as 5 m/s.

CFD Simulation of a Supersonic Steam Ejector for Refrigeration Application

2016 ◽  
Author(s):  
Liju Su ◽  
Ramesh K. Agarwal
Keyword(s):  
Flow Field ◽  
Cfd Simulation ◽  
Fluid Pressure ◽  
Turbulence Models ◽  
Industrial Applications ◽  
Operating Conditions ◽  
Working Fluid ◽  
Entrainment Ratio ◽  
Ansys Fluent ◽  
Entrainment Velocity

Supersonic steam ejectors are widely used in many industrial applications, for example for refrigeration and desalination. The experimental evaluation of the flow field inside the ejector is relatively difficult and costly due to the occurrence of shock after the velocity of the steam reaches over the sonic level in the ejector. In this paper, numerical simulations are conducted to investigate the detailed flow field inside a supersonic steam (water vapor being the working fluid) ejector. The commercial computational fluid dynamics (CFD) flow solver ANSYS-Fluent and the mesh generation software ANSYS-ICEM are used to predict the steam performance during the mixing inside the ejector by employing two turbulence models, the k-ω SST and the k-ε realizable models. The computed results are validated against the experimental data. The effects of operating conditions on the efficiency of the ejector such as the primary fluid pressure and condenser pressure are studied to obtain a better understanding of the mixing process and entrainment. Velocity contours, pressure plots and shock region analyses provide a good understanding for optimization of the ejector performance, in particular how to increase the entrainment ratio.

Enhanced Film Cooling Effectiveness With Surface Trenches

2013 ◽  
Author(s):  
K. Vighneswara Rao ◽  
Jong S. Liu ◽  
Daniel C. Crites ◽  
Luis A. Tapia ◽  
Malak F. Malak ◽  
...  
Keyword(s):  
Film Cooling ◽  
Density Ratio ◽  
Operating Conditions ◽  
Airfoil Surface ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Ansys Cfx ◽  
Cooling Hole ◽  
Computational Fluid Dynamics Cfd ◽  
Film Cooling Holes

In this study, cylindrical and fan shaped film cooling holes are evaluated on the blade surface numerically, using the Computational Fluid Dynamics (CFD) tool ANSYS-CFX, with the objective of improving cooling effectiveness by understanding the flow pattern at the cooling hole exit. The coolant flow rates are adjusted for blowing ratios of 0.5, 1.0 & 1.5 (momentum flux ratios of 0.125, 0.5 & 1.125 respectively). The density ratio is maintained at 2.0. New shaped holes viz. straight, concave and convex trench holes are introduced and are evaluated under similar operating conditions. Results are presented in terms of surface temperatures and adiabatic effectiveness at three different blowing ratios for the different film cooling hole shapes analyzed. Comparison is made with reference to the fan shaped film cooling hole to bring out relative merits of different shapes. The new trench holes improved the film cooling effectiveness by allowing more residence time for coolant to spread laterally while directing smoothly onto the airfoil surface. While convex trench improved the centre-line effectiveness, straight trench improved the laterally-averaged and overall effectiveness at all blowing ratios. Concave trench improved the effectiveness at blowing ratios 0.5 and 1.0.

Prediction of Raceways in a Blast Furnace

2006 ◽  
Author(s):  
Naresh K. Selvarasu ◽  
D. Huang ◽  
Zumao Chen ◽  
Mingyan Gu ◽  
Yongfu Zhao ◽  
...  
Keyword(s):  
Particle Size ◽  
Blast Furnace ◽  
Three Dimensional ◽  
Operating Conditions ◽  
Gas Oil ◽  
Cfd Model ◽  
Coke Particle ◽  
Fuel Gas ◽  
Computational Fluid Dynamics Cfd ◽  
Insight Into

In a blast furnace, preheated air and fuel (gas, oil or pulverized coal) are often injected into the lower part of the furnace through tuyeres, forming a raceway in which the injected fuel and some of the coke descending from the top of the furnace are combusted and gasified. The shape and size of the raceway greatly affect the combustion of, the coke and the injected fuel in the blast furnace. In this paper, a three-dimensional (3-D) computational fluid dynamics (CFD) model is developed to investigate the raceway evolution. The furnace geometry and operating conditions are based on the Mittal Steel IH7 blast furnace. The effects of Tuyere-velocity, coke particle size and burden properties are computed. It is found that the raceway depth increases with an increase in the tuyere velocity and a decrease in the coke particle size in the active coke zone. The CFD results are validated using experimental correlations and actual observations. The computational results provide useful insight into the raceway formation and the factors that influence its size and shape.

Numerical Investigation on Cooling Strategies in a Commercial Blast Furnace Hearth

2004 ◽  
Author(s):  
Anil K. Patnala ◽  
Chenn Q. Zhou ◽  
Yongfu Zhao
Keyword(s):  
Blast Furnace ◽  
Cooling Water ◽  
Operating Conditions ◽  
Cfd Modeling ◽  
Dominant Factor ◽  
Furnace Hearth ◽  
Blast Furnace Hearth ◽  
Campaign Life ◽  
Parametric Effects ◽  
Flow Heat

A blast furnace is the predominant iron-producing process in the U.S. It is widely believed that the blast furnace hearth refractory is the most dominant factor affecting the campaign life of a blast furnace. The hearth, where the liquid metal is collected, is made of carbon bricks. Cooling water is normally applied to the outside wall of the hearth. Wear of the carbon refractory occurs primarily because of erosion, which is related to the operating conditions of the hearth, such as the liquid flow in the hearth and the heat duty to the walls. Evaluation of fluid flow, heat transfer, and erosion patterns in the hearth are critical to the extension of the campaign life of a blast furnace, leading to the increase of productivity and saving of costs significantly. Advanced computational fluid dynamics (CFD) modeling techniques make it possible for providing detailed information on furnace conditions and parametric effects on performance. In this research, the blast furnace No. 13 at U.S Steel has been simulated using a comprehensive CFD model. The model was validated using the temperatures measured by thermocouples in the wall refractories of the furnace. The effects of cooling water on the temperature distributions as well as erosion patterns were evaluated. The results provide useful information for the furnace operations.

CFD Simulation of Slug Dissipation in an Enlarged Impacting Tee

2019 ◽  
Author(s):  
Mobina Mohammadikharkeshi ◽  
Mazdak Parsi ◽  
Ramin Dabirian ◽  
Ram S. Mohan ◽  
Ovadia Shoham
Keyword(s):  
Experimental Data ◽  
Void Fraction ◽  
Cfd Simulation ◽  
Petroleum Industry ◽  
Production Operation ◽  
Cfd Simulations ◽  
Ansys Fluent ◽  
Transient Model ◽  
Diameter Pipe ◽  
Computational Fluid Dynamics Cfd

Abstract Slug flow, which commonly occurs in the petroleum industry, is not always a desired flow pattern due to production operation problems it may cause in pipelines and processing facilities. To mitigate these problems, flow conditioning devices such as multiphase flow manifolds and slug catchers are used, where dissipation of slugs occurs in downward flow or in larger diameter pipe sections. Tee-junctions are important parts of these flow conditioning devices. In this work, Computational Fluid Dynamics (CFD) simulations are conducted using ANSYS/FLUENT 17.2 to investigate slug dissipation in an Enlarged Impacting Tee-Junction (EIT). An Eulerian–Eulerian MultiFluid VOF transient model in conjunction with the standard k-ε turbulent model is used to simulate slug dissipation in an EIT geometry. The EIT consists of a 0.05 m ID 10 m long inlet, which is connected to the center of a 0.074 m ID 5.5 m long section that forms the EIT branches. Moreover, experimental data are acquired on slug dissipation lengths in a horizontal EIT with a similar geometry as in the CFD simulations. The CFD results include the mean void fraction and cross-sectionally averaged void fraction time series in the EIT for different gas and liquid velocities. These results provide the inlet slug length and dissipation length in the EIT branches. The CFD results are evaluated against the experimental data demonstrating that the slug dissipation occurring in EIT branches can be predicted by simulation.

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