scholarly journals Substructuring of a Petrol Engine: Dynamic Characterization and Experimental Validation

2019 ◽  
Vol 9 (22) ◽  
pp. 4969 ◽  
Author(s):  
Enrico Armentani ◽  
Venanzio Giannella ◽  
Roberto Citarella ◽  
Antonio Parente ◽  
Mauro Pirelli

In this work, the vibration behavior of a 4-cylinder, 4-stroke, petrol engine was simulated by leveraging on the Finite Element Method (FEM). A reduced modelling strategy based on the component mode synthesis (CMS) was adopted to reduce the size of the full FEM model of the engine. Frequency response function (FRF) analyses were used to identify the resonant frequencies and corresponding modes of the different FEM models, and the obtained results were compared with experimental data to get the model validation. Subsequently, modal-based frequency forced response analyses were performed to consider the loads acting during the real operating conditions of the engine. Finally, the impact on vibrations at the mounts, produced by an additional bracket connecting the engine block and gearbox, was also investigated. Both the full and reduced FEM model demonstrated and reproduced with high accuracy the vibration response at the engine mounts, providing a satisfactory agreement with the vibrations measured experimentally. The reduced modelling strategy required significantly shorter runtimes, which decreased from 24 h for the full FEM model to nearly 2 h for the reduced model.


Polymers ◽  
2020 ◽  
Vol 12 (10) ◽  
pp. 2378
Author(s):  
Mertol Tüfekci ◽  
Sevgi Güneş Durak ◽  
İnci Pir ◽  
Türkan Ormancı Acar ◽  
Güler Türkoğlu Demirkol ◽  
...  

To investigate the effect of polyvinylpyrrolidone (PVP) addition and consequently porosity, two different sets of membranes are manufactured, since PVP is a widely used poring agent which has an impact on the mechanical properties of the membrane material. The first set (PAN 1) includes polyacrylonitrile (PAN) and the necessary solvent while the second set (PAN 2) is made of PAN and PVP. These membranes are put through several characterisation processes including tensile testing. The obtained data are used to model the static behaviour of the membranes with different geometries but similar loading and boundary conditions that represent their operating conditions. This modelling process is undertaken by using the finite element method. The main idea is to investigate how geometry affects the load-carrying capacity of the membranes. Alongside membrane modelling, their materials are modelled with representative elements with hexagonal and rectangular pore arrays (RE) to understand the impact of porosity on the mechanical properties. Exploring the results, the best geometry is found as the elliptic membrane with the aspect ratio 4 and the better RE as the hexagonal array which can predict the elastic properties with an approximate error of 12%.



2019 ◽  
Vol 123 (1261) ◽  
pp. 356-377
Author(s):  
F. Figaschewsky ◽  
A. Kühhorn ◽  
B. Beirow ◽  
T. Giersch ◽  
S. Schrape

ABSTRACTThis paper aims at contributing to a better understanding of the effect of Tyler–Sofrin Modes (TSMs) on forced vibration responses by analysing a 4.5-stage research axial compressor rig. The first part starts with a brief review of the involved physical mechanisms and necessary prerequisites for the generation of TSMs in multistage engines. This review is supported by unsteady CFD simulations of a quasi 2D section of the studied engine. It is shown that the amplitude increasing effect due to mistuning can be further amplified by the presence of TSMs. Furthermore, the sensitivity with respect to the structural coupling of the blades and the damping as well as the shape of the expected envelope is analysed.The second part deals with the Rotor 2 blisk of the research compressor rig. The resonance of a higher blade mode with the engine order of the upstream stator is studied in two different flow conditions realised by different variable stator vane (VSV) schedules which allows to separate the influence of TSMs from the impact of mistuning. A subset of nominal system modes representation of the rotor is used to describe its mistuned vibration behaviour, and unsteady CFD simulations are used to characterise the present strength of the TSMs in the particular operating conditions. Measured maximum amplitude vs blade pattern and frequency response functions are compared against the predictions of the aeromechanical models in order to assess the strength of the TSMs as well as its influence on vibration levels.



2019 ◽  
Vol 142 (1) ◽  
Author(s):  
Sara Biagiotti ◽  
Juri Bellucci ◽  
Michele Marconcini ◽  
Andrea Arnone ◽  
Gino Baldi ◽  
...  

Abstract In this work, the effects of turbine center frame (TCF) wakes on the aeromechanical behavior of the downstream low-pressure turbine (LPT) blades are numerically investigated and compared with the experimental data. A small industrial gas turbine has been selected as a test case, composed of a TCF followed by the two low-pressure stages and a turbine rear frame (TRF) before the exhaust plenum. Full annulus unsteady computations of the whole low-pressure module have been performed. Two operating conditions, full (100%) and partial (50%) load, have been investigated with the aim of highlighting the impact of TCF wakes convection and diffusion through the downstream rows. Attention was paid to the harmonic content of rotors’ blades. The results show a slower decay of the wakes through the downstream rows in off-design conditions compared with the design point. The analysis of the rotors’ frequency spectrum reveals that moving from design to off-design conditions, the effect of the TCF does not change significantly. The harmonic contribution of all turbine components has been extracted, highlighting the effect of statoric parts on the last LPT blade. The TCF harmonic content remains the most relevant from an aeromechanic point of view as per experimental evidence, and it is considered for an forced response analysis (FRA) on the last LPT blade itself. Finally, aerodynamic and aeromechanic predictions have been compared with the experimental data to validate the numerical approach. Some general design solutions aimed at mitigating the TCF wakes impact are discussed.



Author(s):  
Sara Biagiotti ◽  
Juri Bellucci ◽  
Michele Marconcini ◽  
Andrea Arnone ◽  
Gino Baldi ◽  
...  

Abstract In this work, the effects of Turbine Center Frame (TCF) wakes on the aeromechanical behavior of the downstream Low Pressure Turbine (LPT) blades are numerically investigated and compared with experimental data. A small industrial gas turbine has been selected as a test case, composed of a TCF followed by the two low pressure stages and a Turbine Rear Frame (TRF) before the exhaust plenum. Full annulus unsteady computations of the whole low-pressure module have been performed. Two operating conditions, full (100%) and partial (50%) load, have been investigated with the aim of highlighting the impact of TCF wakes convection and diffusion through the downstream rows. Attention was paid to the harmonic content of rotors’ blades. From an aerodynamic point of view, the results show a slower decay of the wakes through the downstream rows in off-design conditions as compared to the design point. The wakes generated by the struts at partial load persist throughout the domain outlet, while they are chopped and circumferentially transported by the rotors motion. This is due to the strong incidence variation at which the TCF works, which induces the growth of wide regions of separated flow on the rear part of the struts. Nevertheless, the analysis of the rotors’ frequency spectrum reveals that moving from design to off-design conditions, the effect of the TCF does not change significantly, thanks to the filtering action of the first LPT stage movable Nozzle Guide Vane (NGV). From unsteady calculations the harmonic contribution of all turbine components has been extracted, highlighting the effect of statoric parts on the last LPT blade. Anyhow the TCF harmonic content remains the most relevant from an aeromechanic point of view as per experimental evidence, and it is considered for a Forced Response Analysis (FRA) on the last LPT blade itself. Finally, aerodynamic and aeromechanic predictions have been compared with the experimental data to validate the numerical approach. In the last part of this paper some general design solutions, that can help mitigation of the TCF wakes impact, are discussed.



2014 ◽  
Vol 59 (3) ◽  
pp. 691-704 ◽  
Author(s):  
Zbigniew Burtan ◽  
Andrzej Zorychta ◽  
Jerzy Cieślik ◽  
Dariusz Chlebowski

Abstract This article concerns numerical modeling of the impact of mining operations on fault behavior, carried out on the basis of a calculation program based on the finite element method. The calculations and their graphic results related to the reactions of vertical discontinuity on the mining operations that run along its boundary under changing operating parameters, such as geometry of the field and direction of mining with respect to the fault, as well as the method of liquidation of the caving zone. The behavior of the fault was analyzed based on distributions in the plane of shear stress and slip, together with their range and energy dissipated due to friction. The results of numerical calculations made it possible to draw conclusions on the impact of faults and the impact of operating conditions of mining in their vicinity on the level of seismic hazard.



2015 ◽  
Vol 1120-1121 ◽  
pp. 590-592
Author(s):  
Hyoh Yun Choi ◽  
Yeon Jun Lim ◽  
Hyun Jun Cho ◽  
Hyun Bum Park

In this work, study on impact damage FEM model of composite structure was performed. From the finite element method analysis results of composite laminate, it was confirmed that the results of analysis was reasonable. The velocity of impactor to initiate damage was estimated, and in order to investigate the damage at the predicted velocity, impact analysis using finite element method was performed. According to the impact analysis results of composite laminate, it was confirmed that the damage was generated at the estimated impact velocity. Finally, the comparison of the numerical results with those measured by the experiment showed good agreement.



2006 ◽  
Vol 2006 ◽  
pp. 1-13 ◽  
Author(s):  
D. Charleux ◽  
C. Gibert ◽  
F. Thouverez ◽  
J. Dupeux

In order to mitigate high cycle fatigue risks in bladed disks, the prediction of the vibration levels early in the design process is important. Therefore, the different sources of damping need to be modeled accurately. In this paper the impact of friction in blade attachments on forced response is investigated both numerically and experimentally. An efficient multiharmonic balance method is proposed in order to compute the forced response of bladed disks with contact and friction nonlinearities in blade roots. For experimental validation purposes, a rotating bladed disk was tested in a vacuum chamber, with excitation being provided by piezoelectric actuators. A model of the rig was built and numerical results were obtained with a normal load dependent coefficient of friction and a constant material damping ratio. Nonlinear behavior observed experimentally at resonances was well reproduced and an acceptable correlation was found with experimental resonant frequencies, amplitudes, and amount of damping throughout the spinning speed and excitation level range. The proposed numerical method can therefore serve to enhance the prediction of the alternating stresses in bladed disk assemblies.



2021 ◽  
Author(s):  
Shreyas Hegde ◽  
Robert Kielb ◽  
Laith Zori ◽  
Rubens Campregher

Abstract This paper focuses on the impact of hub labyrinth seal leakage flows on the aeromechanical behavior of an embedded compressor rotor. End wall flows are critical in determining the performance of gas turbine engine compressors, particularly the hub leakage flows that can contribute to a significant reduction in performance due to the loss in efficiency induced by the leakage. While the current literature does contribute extensively to the understanding of the influence of this leakage flow on the steady compressor performance, no attention has been given to its impact on the multi-row unsteady aeromechanical influence. The authors of this paper have talked about the multi-row influence at various modes and operating condition using models without the hub cavities included [11–12;33–34]. The embedded compressor rotor utilized for this study is a part of a 3.5 stage subsonic rig located at the Zucrow Laboratory at Purdue University. The current paper first addresses the steady aerodynamics of a multi-row compressor with hub cavities and talks in detail about the effect of cavities on the performance at both the torsional mode and a higher order mode. Next the influence on the forcing function utilizing both 3-row (S1/R2/S2) and 4-row (S1/R2/S2/R3) simulations at both the Peak Efficiency (PE) and the High Loading (HL) operating conditions is determined. To reduce the computational domain significantly, the time transformation (TT) method was utilized within ANSYS CFX. The first part of the paper describes the multi-row influence of two neighboring stators having the same vane count, which excites the embedded rotor at the same resonant frequency; the second part shows the influence of having physical waves reflecting from a rotating row downstream (R3). The results show the significance of modelling the stator hub cavities and the drastic improvement in the modal force prediction with the cavities included. However, the authors observed that the impact tends to be more significant when the computational domain is small, i.e., fewer rows are included. As the number of rows are increased the influence of hub cavities diminish. Some of the conclusions drawn from this study are: 1) The presence of hub cavities changes the angle of incidence to the stators thereby reducing flow separation at the hub. The influence of these propagate throughout the domain i.e., a change in the angle of incidence in the first stage has an effect even at a downstream row. 2) The modal force prediction improved by ∼10% for the 3-row case and 1% for the 4-row case and the values moved closer to the experimental values in both cases. 3) The influence of hub cavities is more significant at torsional modes compared to higher order modes.



2021 ◽  
Vol 2021 ◽  
pp. 1-12
Author(s):  
Marcin A. Zmuda Trzebiatowski ◽  
Paweł Kłosowski ◽  
Andrzej Skorek ◽  
Krzysztof Żerdzicki ◽  
Paweł Lemski ◽  
...  

The more we know about mechanisms of the human orbital blowout type of trauma, the better we will be able to prevent them in the future. As long as the buckling mechanism’s veracity is not in doubt, the hydraulic mechanism is not based on equally strong premises. To investigate the correctness of the hydraulic mechanism’s theory, two different methods of implementation of the hydraulic load to the finite element method (FEM) model of the orbit were performed. The intraorbital hydraulic pressure was introduced as a face load applied directly to the orbit in the first variant, while in the second one the load was applied to the orbit indirectly as a set of nodal forces transferred from the external surface of the eyeball via the intraorbital tissues to the orbital walls within the contact problem. Such an approach is aimed at a better understanding of the pattern for the formation of blowout fractures during the indirect load applied to the orbital bones. The nonlinear dynamic analysis of both numerical models showed that the potential fracture was observed in the second variant only, embracing a relatively large area: both medial and lower wall of the orbit. Interestingly, the pressure generated by the intraorbital entities transferred the energy of the impact to the orbital sidewalls mainly; thus, the nature of the mechanism known as the hydraulic was far from the expected hydraulic pressure. According to the eyeball’s deformation as well as the areas of the greatest Huber-Mises-Hencky (H-M-H) stress within the orbit, a new term of strut mechanism was proposed instead of the hydraulic mechanism as more realistic regarding the investigated phenomenon. The results of the current research may strongly influence the development of modern implantology as well as affect forensic medicine.



2005 ◽  
Vol 33 (3) ◽  
pp. 156-178 ◽  
Author(s):  
T. J. LaClair ◽  
C. Zarak

Abstract Operating temperature is critical to the endurance life of a tire. Fundamental differences between operations of a tire on a flat surface, as experienced in normal highway use, and on a cylindrical test drum may result in a substantially higher tire temperature in the latter case. Nonetheless, cylindrical road wheels are widely used in the industry for tire endurance testing. This paper discusses the important effects of surface curvature on truck tire endurance testing and highlights the impact that curvature has on tire operating temperature. Temperature measurements made during testing on flat and curved surfaces under a range of load, pressure and speed conditions are presented. New tires and re-treaded tires of the same casing construction were evaluated to determine the effect that the tread rubber and pattern have on operating temperatures on the flat and curved test surfaces. The results of this study are used to suggest conditions on a road wheel that provide highway-equivalent operating conditions for truck tire endurance testing.



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