scholarly journals Development and Fabrication of an Innovative Smart Tool to Monitor the Impact Carving Process on Brittle Stones and Marble

Electronics ◽  
2021 ◽  
Vol 11 (1) ◽  
pp. 12
Author(s):  
Nectarios Vidakis ◽  
Markos Petousis ◽  
Athena Maniadi ◽  
Emmanuel Arapis
Keyword(s):  
3D Printing ◽  
Electronic Devices ◽  
Brittle Materials ◽  
Cnc Machining ◽  
Subtraction Method ◽  
Pneumatic Hammer ◽  
Hand Tools ◽  
The Impact

The art of sculpting is related to the processing of brittle materials, such as granite, marble, and stone, and is implemented using percussive hand tools or rotational roughing tools. The outcome of percussion carving is still directly related to the technique, experience, and capacity of the sculptor. Any attempt to automate the art of sculpturing is exhausted in the subtraction method of brittle materials using a rotating tool. In the process of percussion carving, there is no equivalent expertise. In this work, we present the design, manufacturing (3D printing and CNC machining), and use of a smart, percussion carving tool, either manually by the hand of a sculptor, adjusted in a percussive pneumatic hammer, or guided by a digitally driven machine. The scope is to measure and record the technological variables and sizes that describe and document the carving process through the sensors and electronic devices that the smart tool incorporates, the development and programming of which was implemented for the purposes of this work. The smart carving tool was meticulously tested in various carving stones and stressing scenarios to test the functionality and efficacy of the tool. All the tests were successfully implemented according to the specifications set.

scholarly journals Formation of a Defective Layer when Machining Brittle Materials

2019 ◽  
pp. 10-16
Author(s):  
Y.N. Zhukov ◽  
I.N. Tikhonov ◽  
A.I. Ogorodnikov
Keyword(s):  
Electronic Devices ◽  
Brittle Materials ◽  
Functional Surface ◽  
Surface Layers ◽  
Machined Surface ◽  
Diamond Machining ◽  
Defective Layer ◽  
Local Stresses ◽  
Computer Aided Analysis ◽  
The Impact

Parts made of modern brittle materials with high quality finish are widely used in manufacturing of optical and electronic devices as well as crucial assemblies in mechanical engineering products. Diamond machining enables generation of geometry without affecting the functional surface layers by heat. At the same time, brittle material cutting is accompanied by the formation of a defective layer on the machined surface due to the structural disturbances in the material caused by the applied cutting force. The paper discusses causes and the mechanism of the defective layer formation on the machined surface during non-free cutting of brittle materials and examines ways of reducing the size of the defective layer. Theoretical and computer-aided analysis is performed to determine the impact of the local stresses field in the zone of concentrated pressing force acting on the brittle plate surface. Using experimental methods, a defective layer formed after cutting notches on a silicon plate by a diamond tool is studied.

scholarly journals A guideline for 3D printing terminology in biomedical research utilizing ISO/ASTM standards

2021 ◽  
Vol 7 (1) ◽  
Author(s):  
Amy E. Alexander ◽  
Nicole Wake ◽  
Leonid Chepelev ◽  
Philipp Brantner ◽  
Justin Ryan ◽  
...  
Keyword(s):  
3D Printing ◽  
Medical Literature ◽  
Three Dimensional ◽  
Physical Object ◽  
Medical Community ◽  
Layer By Layer ◽  
Digital File ◽  
Standardized Terminology ◽  
Standard Terms ◽  
The Impact

AbstractFirst patented in 1986, three-dimensional (3D) printing, also known as additive manufacturing or rapid prototyping, now encompasses a variety of distinct technology types where material is deposited, joined, or solidified layer by layer to create a physical object from a digital file. As 3D printing technologies continue to evolve, and as more manuscripts describing these technologies are published in the medical literature, it is imperative that standardized terminology for 3D printing is utilized. The purpose of this manuscript is to provide recommendations for standardized lexicons for 3D printing technologies described in the medical literature. For all 3D printing methods, standard general ISO/ASTM terms for 3D printing should be utilized. Additional, non-standard terms should be included to facilitate communication and reproducibility when the ISO/ASTM terms are insufficient in describing expository details. By aligning to these guidelines, the use of uniform terms for 3D printing and the associated technologies will lead to improved clarity and reproducibility of published work which will ultimately increase the impact of publications, facilitate quality improvement, and promote the dissemination and adoption of 3D printing in the medical community.

Experimental Examination of the Impact of Tool Radius on Specific Energy in Microcutting of Granite

2017 ◽  
Vol 139 (4) ◽  
Author(s):  
Miloš Pjević ◽  
Ljubodrag Tanović ◽  
Goran Mladenović ◽  
Biljana Marković
Keyword(s):  
Cutting Force ◽  
Penetration Depth ◽  
Specific Energy ◽  
Brittle Materials ◽  
Experimental Examination ◽  
Workpiece Surface ◽  
Different Shapes ◽  
Tip Radius ◽  
The Impact ◽  
Force Intensity

The paper presents experimental results of microcutting brittle materials (granite). The analysis was conceived on the observed interaction between the workpiece and two tools of different shapes. Experiment was based on scratching the workpiece surface with diamond tools. Applied tools had tip radius R0.2 and R0.15 mm. The experiment determined the changes in the value of perpendicular and tangential components of the cutting force based on the geometric properties of tools, as well as the changes of the specific energy of microcutting granite (Jošanica and Bukovik types). The experiment has shown that reduction of tool radius causes reduction of the cutting force intensity and specific cutting energy. Because of its physical/mechanical properties, more energy is required for micromachining granite “Jošanica” than “Bukovik.” Based on the topography of the surface, the value of critical tool penetration depth was established, after which the brittle fracture is no longer present. For granite “Jošanica” values of critical penetration depth are 6 and 5 μm when micromachining with tools R0.2 and R0.15 mm, while for Bukovik those values are 6.5 and 5.5 μm. The paper should form the basis for understanding the phenomena which occur during microcutting brittle materials.

Dynamic effects in the impact testing of brittle materials

1975 ◽  
Vol 10 (4) ◽  
pp. 621-632 ◽  
Author(s):  
P. W. McMillan ◽  
J. R. Tesh
Keyword(s):  
Brittle Materials ◽  
Impact Testing ◽  
Dynamic Effects ◽  
The Impact

Step Ring Based 3D Path Planning via GPU Simulation for Subtractive 3D Printing

2016 ◽  
Author(s):  
Zhengkai Wu ◽  
Thomas M. Tucker ◽  
Chandra Nath ◽  
Thomas R. Kurfess ◽  
Richard W. Vuduc
Keyword(s):  
3D Printing ◽  
Path Planning ◽  
Large Scale ◽  
Cnc Machining ◽  
Scale Model ◽  
Material Surface ◽  
Processing Unit ◽  
Cad Model ◽  
Set Partition ◽  
Central Processing

In this paper, both software model visualization with path simulation and associated machining product are produced based on the step ring based 3-axis path planning to demo model-driven graphics processing unit (GPU) feature in tool path planning and 3D image model classification by GPU simulation. Subtractive 3D printing (i.e., 3D machining) is represented as integration between 3D printing modeling and CNC machining via GPU simulated software. Path planning is applied through material surface removal visualization in high resolution and 3D path simulation via ring selective path planning based on accessibility of path through pattern selection. First, the step ring selects critical features to reconstruct computer aided design (CAD) design model as STL (stereolithography) voxel, and then local optimization is attained within interested ring area for time and energy saving of GPU volume generation as compared to global all automatic path planning with longer latency. The reconstructed CAD model comes from an original sample (GATech buzz) with 2D image information. CAD model for optimization and validation is adopted to sustain manufacturing reproduction based on system simulation feedback. To avoid collision with the produced path from retraction path, we pick adaptive ring path generation and prediction in each planning iteration, which may also minimize material removal. Moreover, we did partition analysis and g-code optimization for large scale model and high density volume data. Image classification and grid analysis based on adaptive 3D tree depth are proposed for multi-level set partition of the model to define no cutting zones. After that, accessibility map is computed based on accessibility space for rotational angular space of path orientation to compare step ring based pass planning verses global all path planning. Feature analysis via central processing unit (CPU) or GPU processor for GPU map computation contributes to high performance computing and cloud computing potential through parallel computing application of subtractive 3D printing in the future.

scholarly journals Impact of the COVID-19 pandemic on electrophysiological procedures at a national referral center

EP Europace ◽  
2021 ◽  
Vol 23 (Supplement_3) ◽  
Author(s):  
A Cueva-Parra ◽  
G Munoz-Benavides ◽  
W Ortiz-Solis ◽  
J Gomez-Flores ◽  
MF Marquez ◽  
...  
Keyword(s):  
Electronic Devices ◽  
Referral Center ◽  
Funding Sources ◽  
Cardiac Implantable Electronic Devices ◽  
Electrophysiological Studies ◽  
Electrophysiological Procedures ◽  
The Impact ◽  
Large Groups ◽  
Made In ◽  
Funding Acknowledgements

Abstract Funding Acknowledgements Type of funding sources: None. Background - Introduction: The COVID-19 pandemic has generated serious repercussions on the health system, reducing the number of all cardiology procedures worldwide. Objectives Describe the impact of the COVID-19 pandemic on the procedures performed by the electrophysiology department in a national referral center.  Methods We made a retrospective review of our data base and we compared procedures made in the last 3 years since 2017 to 2019 with the procedures made in the 2020. We divide the procedures into two large groups: Cardiac Implantable Electronic Devices (CIED) related procedures (which included implants, revisions, changes, upgrades and extractions) and electrophysiological studies and ablations (which included conventional and complex procedures). Other types of procedures were no included. Results There was a significant reduction in all procedures, the average of procedures performed in the last 3 previous years was 467 (there were 479 in 2017, 411 in 2018 and 511 in 2019), while in 2020 we performed only 319 (p = 0.01); this represents a reduction of 33.4% in the total number of procedures performed in our center. There was no statistical difference regarding the CIED related procedures, the average of procedures of the last 3 previous years was 174 (there were 186 in 2017, 148 in 2018 and 188 in 2019), and in 2020 we performed 189 procedures, this value is near to the average of the last 3 previous years and very close to the value of the 2019 (p = 0.46). Regarding the electrophysiological studies and ablations, the average of procedures of the last 3 previous years was 293 (there were 293 in 2017, 263 in 2018 and 323 in 2019), while in 2020 we performed only 129 procedures, considerably decreasing compared to the previous years (p < 0.01). The reduction in the electrophysiological studies and ablations was 55.97%. The most affected months were April, May and June. Conclusions The COVID-19 pandemic considerably affected the number of electrophysiological procedures in our center, reducing it by 33.4% compared to the previous years. The reduction of procedures fundamentally affected the electrophysiological studies and ablations, reducing them by 55.97%. The number of CIED related procedures were no affected. Electrophysiological procedures Procedures2017201820192017-2019 average2020CIED related procedures186148188174189Electrophysiological studies and ablations293263323293129Total479411511467319Comparative table of the electrophysiological procedures performed in our center in recent years.Abstract Figure. Comparison of the procedures.

scholarly journals A Comparative Analysis of the Impact of CNC Miller Programming on Machining Effects

2018 ◽  
Vol 1 (1) ◽  
pp. 161-167 ◽  
Author(s):  
Józef Kuczmaszewski ◽  
Paweł Pieśko ◽  
Magdalena Zawada-Michałowska
Keyword(s):  
Comparative Analysis ◽  
Cnc Machining ◽  
Control Panel ◽  
Software Environment ◽  
Machining Time ◽  
Dimensional Deviation ◽  
Geometrical Features ◽  
Cnc Programming ◽  
The Impact ◽  
Cam Software

Abstract This paper presents a comparison of the impact of the programming methods of a CNC miller on the machining effects. As a part of the study, the test samples were made of the EN AW-2024 aluminium alloy. The CNC machining programs compared were developed with two programming methods: by inputting the CNC machining program directly from the CNC miller's control panel (machine level programming) and in a CAM software environment (CAM programming). The machining effect indicators adopted included: machining time, surface quality, and dimensional deviation of specific geometrical features. A measurement of the machining times revealed than the CAM programming reduced the machining time up to 20% from the machining time of the machine level programming. A conclusion stands valid that CNC machining programs developed in the CAM software environment are more efficient than CNC programming directly with the CNC miller control panel, most likely due to the machining path optimisation in CAM. In addition, given the experimental test results, it was found that smaller machined errors were also obtained for CAM programming. To conclude, the comparative analysis revealed that CAM programming provided better machining results than the machine level programming.

scholarly journals Transfiguring Healthcare: Three-Dimensional Printing in Pharmaceutical Sciences; Trends during COVID-19: A Review

2021 ◽  
pp. 207-218
Author(s):  
K. G. Siree ◽  
T. M. Amulya ◽  
T. M. Pramod Kumar ◽  
S. Sowmya ◽  
K. Divith ◽  
...  
Keyword(s):  
3D Printing ◽  
Medical Devices ◽  
Three Dimensional ◽  
Pharmaceutical Sciences ◽  
Three Dimensional Printing ◽  
Custom Made ◽  
High Degree ◽  
The Impact ◽  
Dimensional Printing ◽  
Shed Light

Three-dimensional (3D) printing is a unique technique that allows for a high degree of customisation in pharmacy, dentistry and in designing of medical devices. 3D printing satiates the increasing exigency for consumer personalisation in these fields as custom-made medicines catering to the patients’ requirements are novel advancements in drug therapy. Current research in 3D printing indicates towards reproducing an organ in the form of a chip; paving the way for more studies and opportunities to perfecting the existing technique. In addition, we will also attempt to shed light on the impact of 3D printing in the COVID-19 pandemic.

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