scholarly journals Development of Wood Composites from Recycled Fibres Bonded with Magnesium Lignosulfonate

Forests ◽  
2020 ◽  
Vol 11 (6) ◽  
pp. 613 ◽  
Author(s):  
Petar Antov ◽  
George I. Mantanis ◽  
Viktor Savov

The potential of producing ecofriendly composites from industrial waste fibres, bonded with magnesium lignosulfonate, a lignin-based formaldehyde-free adhesive, was investigated in this work. Composites were produced in the laboratory using the following parameters: a hot press temperature of 210 °C, a pressing time of 16 min, and a 15% gluing content of magnesium lignosulfonate (on the dry fibres). The physical and mechanical properties of the produced composites were evaluated and compared with the European Standard (EN) required properties (EN 312, EN 622-5) of common wood-based panels, such as particleboards for internal use in dry conditions (type P2), load-bearing particleboards for use in humid conditions (type P5), heavy-duty load-bearing particleboards for use in humid conditions (type P7), and medium-density fibreboards (MDF) for use in dry conditions. In general, the new produced composites exhibited satisfactory mechanical properties: a bending strength (MOR) (18.5 N·mm−2) that was 42% higher than that required for type P2 particleboards (13 N·mm−2) and 16% higher than that required for type P5 particleboards (16 N·mm−2). Additionally, the modulus of elasticity (MOE) of composites (2225 N·mm−2) was 24% higher than that required for type P2 particleboards (1800 N·mm−2) and equivalent to the required MOE of MDF panels for use in dry conditions (2200 N·mm−2). However, these ecofriendly composites showed deteriorated moisture properties, i.e., 24 h swelling and 24 h water absorption, which were a distinct disadvantage. This should be further investigated, as modifications in the lignosulfonate formula used and/or production parameters are necessary.

2014 ◽  
Vol 611-612 ◽  
pp. 852-858 ◽  
Author(s):  
Shohei Kajikawa ◽  
Takashi Iizuka

The hot press moldability of bamboo powder without additives was investigated in this study. Bamboo powder was hot pressed into self-bonded cylindrical moldings at temperatures of 160 to 200 oC and pressing times of 1 to 20 min at a punch surface pressure of 200 MPa. After pressing, the color, density and bending properties of the moldings were evaluated. The bending strength, bending elastic modulus and density were found to increase with an increase in temperature, and moldings having good mechanical properties were obtained at a temperature of 200 oC. With respect to the influence of hot pressing time on moldability, a maximum bending strength of 34 MPa was achieved for a time of 10 min at a temperature of 200 oC. In addition, we removed moldings from the mold after cooling to 100 oC or less in order to improve the surface texture and density of the moldings. The results showed a cooled molding had a good surface texture (resembling plastic) and a bending strength of 53 MPa.


2011 ◽  
Vol 217-218 ◽  
pp. 495-499
Author(s):  
Yue Sun ◽  
Sheng Ling Xiao

It studies the influence of resin content on composite materials railway sleepers for physical and mechanical properties,which is for the preparation of composite materials railway sleepers.It used resol resin setting hot pressure at 2.5Mpa, hot pressing temperature at 170°C, pressing time at 5-6min. The results showed that as the resin content increases, the static bending strength (MOR) first increased and then decreased, the internal bond strength (IB) rised, 2h thickness swelling (2h TS) decreased. Through the analysis of experimental data by using DPS data processing system, resin content had a significant impact on 2h TS.It also affected MOR, IB.But it had little effect on measured density (D), water content (W) and impact strength (IL).


2020 ◽  
pp. 39-48
Author(s):  
B. O. Bolshakov ◽  
◽  
R. F. Galiakbarov ◽  
A. M. Smyslov ◽  
◽  
...  

The results of the research of structure and properties of a composite compact from 13 Cr – 2 Мо and BN powders depending on the concentration of boron nitride are provided. It is shown that adding boron nitride in an amount of more than 2% by weight of the charge mixture leads to the formation of extended grain boundary porosity and finely dispersed BN layers in the structure, which provides a high level of wearing properties of the material. The effect of boron nitride concentration on physical and mechanical properties is determined. It was found that the introduction of a small amount of BN (up to 2 % by weight) into the compacts leads to an increase in plasticity, bending strength, and toughness by reducing the friction forces between the metal powder particles during pressing and a more complete grain boundary diffusion process during sintering. The formation of a regulated structure-phase composition of powder compacts of 13 Cr – 2 Mо – BN when the content of boron nitride changes in them allows us to provide the specified physical and mechanical properties in a wide range. The obtained results of studies of the physical and mechanical characteristics of the developed material allow us to reasonably choose the necessary composition of the powder compact for sealing structures of the flow part of steam turbines, depending on their operating conditions.


Polymers ◽  
2021 ◽  
Vol 13 (2) ◽  
pp. 220
Author(s):  
Petar Antov ◽  
Viktor Savov ◽  
Ľuboš Krišťák ◽  
Roman Réh ◽  
George I. Mantanis

The potential of producing eco-friendly, formaldehyde-free, high-density fiberboard (HDF) panels from hardwood fibers bonded with urea-formaldehyde (UF) resin and a novel ammonium lignosulfonate (ALS) is investigated in this paper. HDF panels were fabricated in the laboratory by applying a very low UF gluing factor (3%) and ALS content varying from 6% to 10% (based on the dry fibers). The physical and mechanical properties of the fiberboards, such as water absorption (WA), thickness swelling (TS), modulus of elasticity (MOE), bending strength (MOR), internal bond strength (IB), as well as formaldehyde content, were determined in accordance with the corresponding European standards. Overall, the HDF panels exhibited very satisfactory physical and mechanical properties, fully complying with the standard requirements of HDF for use in load-bearing applications in humid conditions. Markedly, the formaldehyde content of the laboratory fabricated panels was extremely low, ranging between 0.7–1.0 mg/100 g, which is, in fact, equivalent to the formaldehyde release of natural wood.


Crystals ◽  
2021 ◽  
Vol 11 (4) ◽  
pp. 422
Author(s):  
Kuai Zhang ◽  
Yungang Li ◽  
Hongyan Yan ◽  
Chuang Wang ◽  
Hui Li ◽  
...  

An Fe/FeAl2O4 composite was prepared with Fe-Fe2O3-Al2O3 powder by a hot press sintering method. The mass ratio was 6:1:2, sintering pressure was 30 MPa, and holding time was 120 min. The raw materials for the powder particles were respectively 1 µm (Fe), 0.5 µm (Fe2O3), and 1 µm (Al2O3) in diameter. The effect of sintering temperature on the microstructure and mechanical properties of Fe/FeAl2O4 composite was studied. The results showed that Fe/FeAl2O4 composite was formed by in situ reaction at 1300 °C–1500 °C. With the increased sintering temperature, the microstructure and mechanical properties of the Fe/FeAl2O4 composite showed a change law that initially became better and then became worse. The best microstructure and optimal mechanical properties were obtained at 1400 °C. At this temperature, the grain size of Fe and FeAl2O4 phases in Fe/FeAl2O4 composite was uniform, the relative density was 96.7%, and the Vickers hardness and bending strength were 1.88 GPa and 280.0 MPa, respectively. The wettability between Fe and FeAl2O4 was enhanced with increased sintering temperature. And then the densification process was accelerated. Finally, the microstructure and mechanical properties of the Fe/FeAl2O4 composite were improved.


2017 ◽  
Vol 78 (3) ◽  
pp. 34813 ◽  
Author(s):  
Naima Rhazi ◽  
Mina Oumam ◽  
Abdessadek Sesbou ◽  
Hassan Hannache ◽  
Fatima Charrier-El Bouhtoury

The objective of this research was to develop ecological adhesives for bonding plywood panels using lignosulfonates, a common waste product of the wood pulp industry, and natural tannin extracted from Moroccan bark of Acacia mollissima using different process. Natural tannin and lignin were used in wood adhesives formulation to substitute resins based on phenol and formaldehyde. To achieve this, the lignosulfonates were glyoxalated to enhance their reactivity and the used tannins obtained by three different extraction methods were compared with commercial mimosa tannin. The proportion of Acacia mollissima tannins and lignosulfonates, the pressing time, the pressing temperature, and the pressure used were studied to improve mechanical properties, and bonding quality of plywood panel. The properties of plywood panels produced with these adhesives were tested in accordance with normative tests. Thus, the tensile strength, and the shear strength were measured. The results showed that the performance of the plywood panels made using biobased tannin adhesives was influenced by physical conditions such as pressure, press temperature as well as by chemical conditions, such as the tannin-lignin ratio. It exhibited excellent mechanical properties comparable to commercially available phenol-formaldehyde plywood adhesives. This study showed that biobased adhesives formulations presented good and higher mechanical performance and no formaldehyde emission.


2013 ◽  
Vol 589-590 ◽  
pp. 590-593 ◽  
Author(s):  
Min Wang ◽  
Jun Zhao

In order to investigate the effects of TiN content on Al2O3/TiN ceramic material (ATN), the ATN ceramic materials were prepared of TiN content in 30%, 40%, 50%, 60% in the condition of hot press sintering. The sintering temperature is 1700°C, the sintering press is 32MPa, and the holding time are 5min, 10min, 15min. The effects of TiN content on mechanical properties and microstructure of ATN ceramic materials were investigated by analyzing the bending strength, hardness, fracture toughness. The results show that ATN50 has the best mechanical property, its bending strength is 659.41MPa, vickers hardness is 13.79GPa, fracture toughness is 7.06MPa·m1/2. It is indicated that the TiN content has important effect on microstructure and mechanical properties of ATN ceramic materials.


2015 ◽  
Vol 22 (3) ◽  
pp. 139-141
Author(s):  
Md. Rahaman ◽  
Khurshid Akhter ◽  
S. Hossain ◽  
Md. Islam

Woods of Albizia richardiana has been studied for assessing the suitability for plywood and particleboard manufacture. It was found that 1.5 mm thick smooth and figured veneer can be peeled and dried easily. Three-ply plywood were made using veneer of this species bonded with liquid urea formaldehyde glue of 50% solid content extended with wheat flour and catalyzed (ammonium chloride) with 2% hardener under the three specific pressures, viz,1.05 N/mm2, 1.40 N/mm2, 1.76 N/mm2 in three replications at 6 minute press time and 120°C press temperature. Dry and wet shear test were conducted on the sample and their shear load at failure per unit area and percentage of wood failure were determined. 1.05 N/mm2 pressure for the manufacture of plywood was found to be the best. The physical and mechanical properties of Albizia richardiana wood particleboard were studied. The particleboards were tested for determining the strength and dimensional stability. The tensile strength 0.56N/mm2 passed the British and German standard specification, bending strength (modulus of rupture10.80N/mm2) was found nearest to Indian Standard but low German and British standard specification.


2019 ◽  
Vol 7 (2) ◽  
Author(s):  
Alfonsus Rodriquez ◽  
Ahmad Yani ◽  
Fathul Yusro

This study aims to analyze the quality of composite boards from plywood veneers waste and polypropylene plastic waste adhesives base on particle sizes, pressing times, and both of interaction towards physical and mechanical properties also to obtain the particle sizes and pressing time properly with the result that produce the qualified standard boards of JIS A 5908-2003. This research carried out at the wood workshop, laboratory of technology and processing of woods (the faculty of forestry, university of Tanjungpura), and the laboratory of PT. Duta Pertiwi Nusantara. The materials used in this study were plywood veneers waste and polypropylene plastic by 50% : 50% comparison. The research method was utilized the completely randomized factorial design by two treatment factors. Factor A was particle sizes that consisting of 6 mesh, 8 mesh, and 10 mesh. Factor B was pressing time that consisting of 10 minutes, 15 minute, and 20 minutes. Composite boards were created by 30 x 30 x 1 size in centimetres by means the density target was 0,7 gr/cm3. The pressing was done by hot press in 180oC temperature and composite boards conditioning for 14 days. The results of this study showed that the density, water absorption, thickness, Modulus of Repture (MOR), internal bonding, holding strength of screws in the composite boards have been qualified the standard of JIS A 5908-2003. While, the water contents and Modulus of Elasticity (MOE) testing were not qualified the standard of JIS 5908-2003. The treatment that produce the optimum composite boards which quality JIS A 5908-2003 standard was on the 8 mesh particle size treatment by means of 15 minutes pressing time.Keywords: Composite Board, Particle Size, Polypropylene Plastics, Pressing Time, Veneers Waste.


2021 ◽  
Vol 27 (1) ◽  
Author(s):  
Przemysław Marcin Pikiński ◽  
Jaroslav Szaban ◽  
Gerda Šilingienė ◽  
Robert Korzeniewicz ◽  
Witold Pazdrowski

The aim of this study was to assess the quality of Scots pine (Pinus sylvestris L.) wood depending on the age of trees, forest site conditions and social class of tree position in the stand. Analyses were based on the determination of specific density and static bending strength, as well as the strength quality coefficient. It was to determine changes in physical and mechanical properties of timber depending on tree age as well as growth conditions reflected in the forest site such as fresh mixed coniferous forests and fresh mixed broadleaved forests. Experimental plots were established in 6 localities with 30, 40 and 60-year-old trees. In each of the stands, a 1-hectare experimental plot was established. Based on the measured DBH and tree height, dimensions of three mean sample trees were calculated, while the classification of social class of tree position in the stand developed by Kraft (1884) was also applied. Analyses were conducted on wood samples with 12% moisture content. Strength tests on wood samples were performed on an Instron 33RH204 universal strength testing machine. A detailed analysis showed properties of pine wood are improved with an increase of tree age in both forest sites. Statistically significant differences were observed for wood density and static bending strength. More advantageous properties were observed for wood of pines from the less fertile forest site, i.e., fresh mixed coniferous forests. Density and static bending strength were markedly determined by tree age and growth conditions. The static bending strength quality coefficient from pines growing in the fresh mixed coniferous forests increased between 30 and 40 years, similarly as it was for the fresh mixed broadleaved forests, while between 40 and 60 years, it deteriorated for the fresh mixed coniferous forests. Wood density from the fresh mixed coniferous forests was by 3% to 7% greater than pines growing in fresh mixed broadleaved forests. In turn, static bending strength of wood from pines growing in fresh mixed coniferous forests was by 4% to 10% greater than trees from the fresh mixed broadleaved forests.  Keywords: Scots pine, wood properties, forest site, Poland


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