scholarly journals Process Design for a Production of Sustainable Materials from Post-Production Clay

Materials ◽  
2021 ◽  
Vol 14 (4) ◽  
pp. 953
Author(s):  
Michał Łach ◽  
Reda A. Gado ◽  
Joanna Marczyk ◽  
Celina Ziejewska ◽  
Neslihan Doğan-Sağlamtimur ◽  
...  

Alkali activated cement (AAC) can be manufactured from industrial by-products to achieve goals of “zero-waste” production. We discuss in detail the AAC production process from (waste) post-production clay, which serves as the calcium-rich material. The effect of different parameters on the changes in properties of the final product, including morphology, phase formation, compressive strength, resistance to the high temperature, and long-term curing is presented. The drying and grinding of clay are required, even if both processes are energy-intensive; the reduction of particle size and the increase of specific surface area is crucial. Furthermore, calcination at 750 °C ensure approximately 20% higher compressive strength of final AAC in comparison to calcination performed at 700 °C. It resulted from the different ratio of phases: Calcite, mullite, quartz, gehlenite, and wollastonite in the final AAC. The type of activators (NaOH, NaOH:KOH mixtures, KOH) affected AAC mechanical properties, significantly. Sodium activators enabled obtaining higher values of strength. However, if KOH is required, the supplementation of initial materials with fly ash or metakaolin could improve the mechanical properties and durability of AAC, even c.a. 28%. The presented results confirm the possibility of recycling post-production clay from the Raciszyn II Jurassic limestone deposit.

2021 ◽  
Vol 13 (4) ◽  
pp. 2407
Author(s):  
Guang-Zhu Zhang ◽  
Xiao-Yong Wang ◽  
Tae-Wan Kim ◽  
Jong-Yeon Lim ◽  
Yi Han

This study shows the effect of different types of internal curing liquid on the properties of alkali-activated slag (AAS) mortar. NaOH solution and deionized water were used as the liquid internal curing agents and zeolite sand was the internal curing agent that replaced the standard sand at 15% and 30%, respectively. Experiments on the mechanical properties, hydration kinetics, autogenous shrinkage (AS), internal temperature, internal relative humidity, surface electrical resistivity, ultrasonic pulse velocity (UPV), and setting time were performed. The conclusions are as follows: (1) the setting times of AAS mortars with internal curing by water were longer than those of internal curing by NaOH solution. (2) NaOH solution more effectively reduces the AS of AAS mortars than water when used as an internal curing liquid. (3) The cumulative heat of the AAS mortar when using water for internal curing is substantially reduced compared to the control group. (4) For the AAS mortars with NaOH solution as an internal curing liquid, compared with the control specimen, the compressive strength results are increased. However, a decrease in compressive strength values occurs when water is used as an internal curing liquid in the AAS mortar. (5) The UPV decreases as the content of zeolite sand that replaces the standard sand increases. (6) When internal curing is carried out with water as the internal curing liquid, the surface resistivity values of the AAS mortar are higher than when the alkali solution is used as the internal curing liquid. To sum up, both NaOH and deionized water are effective as internal curing liquids, but the NaOH solution shows a better performance in terms of reducing shrinkage and improving mechanical properties than deionized water.


CivilEng ◽  
2021 ◽  
Vol 2 (2) ◽  
pp. 523-540
Author(s):  
Imed Beghoura ◽  
Joao Castro-Gomes

This study focuses on the development of an alkali-activated lightweight foamed material (AA-LFM) with enhanced density. Several mixes of tungsten waste mud (TWM), grounded waste glass (WG), and metakaolin (MK) were produced. Al powder as a foaming agent was added, varying from 0.009 w.% to 0.05 w.% of precursor weight. Expanded granulated cork (EGC) particles were incorporated (10% to 40% of the total volume of precursors). The physical and mechanical properties of the foamed materials obtained, the effects of the amount of the foaming agent and the percentage of cork particles added varying from 10 vol.% to 40% are presented and discussed. Highly porous structures were obtained, Pore size and cork particles distribution are critical parameters in determining the density and strength of the foams. The compressive strength results with different densities of AA-LFM obtained by modifying the foaming agent and cork particles are also presented and discussed. Mechanical properties of the cured structure are adequate for lightweight prefabricated building elements and components.


2013 ◽  
Vol 275-277 ◽  
pp. 2107-2111
Author(s):  
Qiu Lin Zou ◽  
Jun Li ◽  
Zhen Yu Lai

Barite concrete with density grade of 3 and strength grade of C30 was prepared by mixing with different fineness of fly ash. The workability, mechanical properties and long-term high temperature performance of the prepared barite concrete were researched. Results show that the workability of barite concrete is improved by mixing with fly ash, and no segregation of mixture has been observed. The apparent density and 3d, 28d compressive strength of barite concrete are decreased obviously after mixing with fly ash. But with the increasing of the fineness of fly ash, the apparent density and 3d, 28d compressive strength of barite concrete have a slight increase. High temperature residual compressive strength is decreased with the increasing of temperature. The cycle times of heat treatment at 400°C only has a little effect on residual compressive strength of barite concrete.


Materials ◽  
2020 ◽  
Vol 13 (5) ◽  
pp. 1207 ◽  
Author(s):  
Joanna Julia Sokołowska

The durability of building composites with polymer matrix, such as polymer concretes, is considered high or excellent. However, very few studies are available that show the properties of such composites tested long after the specimens’ preparation, especially composites with fillers other than traditional rock aggregates. The paper presents the long-term compressive strength of polymer concrete containing common and alternative fine fillers, including quartz powder (ground sand) and by-products of the combustion of Polish fossil fuels (coal and lignite), tested nine or 9.5 years after preparation. The results were compiled with the data for respective specimens tested after 14 days, as well as 1.5 and 7 years. Data analysis confirmed the excellent durability of concrete-like composites with various fillers in terms of compressive strength. Density measurements of selected composites showed that the increase in strength was accompanied by an increase in volumetric density. This showed that the opinion that the development of the strength of composites with polymer matrices taking place within a few to several days was not always justified. In the case of a group of tested concrete-like composites with vinyl-ester matrices saturated with fly ashes of various origins, there was a further significant increase in strength over time.


Materials ◽  
2019 ◽  
Vol 12 (13) ◽  
pp. 2089 ◽  
Author(s):  
Jun Xing ◽  
Yingliang Zhao ◽  
Jingping Qiu ◽  
Xiaogang Sun

This paper investigated the effect of blast furnace slags (BFS) characteristics on the properties achievement after being alkali activated. The physical and chemical characteristics of BFS were determined by X-ray fluorescence (XRF), X-ray Diffraction (XRD) and laser granulometry. Multi-technical characterizations using calorimetry, XRD, Fourier Transform Infrared Spectroscopy (FTIR), Thermogravimetry (TG-DTG), scanning electron microscope (SEM), nitrogen sorption and uniaxial compressive strength (UCS) were applied to give an in-depth understanding of the relationship between the reaction products, microstructure and BFS characteristics. The test results show that the microstructure and mechanical properties of alkali activated blast furnace slags (BFS) highly depend on the characteristics of BFS. Although the higher content of basic oxide could accelerate the hydration process and result in higher mechanical properties, a poor thermal stabilization was observed. On the other hand, with a higher content of Fe, the hydration process in alkali activated BFS2 lasts for a longer time, contributing to a delayed compressive strength achievement.


2019 ◽  
Vol 274 ◽  
pp. 03002
Author(s):  
Imed Beghoura ◽  
Joao Castro-Gomes ◽  
Haroon Ihsan ◽  
John Pickstone ◽  
Nuno Estrada

Several mixes of alkali activated foams from tungsten mud waste (MW), grounded glass (GG) and metakaolin (MK) were developed incorporating expanded granulated cork (EGC). This study presents preliminary results of the expansion process obtained with the addition of aluminium (AL) powder as a foaming agent. 0.3 wt.%, 0.4 wt.% to 0.5wt.% of AL powder were added to the alkali activated matrix. The physical and mechanical properties of the obtained foams, the effects of the type and amount of the foaming agent added are presented and discussed. Highly porous structures were obtained, with overall expansion up to 68.2% when the AL powder was added. The size and distribution of pores are shown. The compressive strength of foams in the case of highly porous structures achieved of 1.2 MPa for the samples containing 0.5 wt.% of AL powder. Mechanical and thermal properties of the cured structure are good and can therefore be used for applications in acoustic panels and lightweight prefabricated components for thermal insulation purposes.


Author(s):  
Hyuk Lee ◽  
Vanissorn Vimonsatit

This paper presents the mechanical properties of fly ash-based alkali-activated cement (AAC). A statistical analysis method was used to determine the effect of mix proportion parameters on the dry density and compressive strength of fly ash-based AAC pastes and mortars. For that purpose, sample mixtures were designed according to Taguchi’s experimental design method, i.e., in a L9 orthogonal array. Four factors were selected: “silica fume content” (SF), “sand to solid ratio” (s/c), “liquid to solid ratio” (l/s), and “superplasticiser content” (SP). The experimental results were analysed by using signal to noise for quality control of each mixture, and analysis of variance (ANOVA) was used to determine the significant effect on the compressive strength of fly ash-based AAC. Furthermore, a regression-analysis method was used to predict the compressive strength according to the variation of the four factors. Results indicated that silica fume is the most influencing parameter on compressive strength, which could be decreased by superplasticiser and l/s ratio. There is no significant effect of sand-to-cementitious ratio on compressive strength of fly ash-based AAC. The dry density decreases as the sand-to-cementitious ratio is decreased. The increasing l/s ratio and superplasticiser dosage could further decrease the dry density of fly ash-based AAC.


2006 ◽  
Vol 291 (5) ◽  
pp. H2354-H2361 ◽  
Author(s):  
X. Guo ◽  
M. J. Oldham ◽  
M. T. Kleinman ◽  
R. F. Phalen ◽  
G. S. Kassab

Cigarette smoking (CS) is a major risk factor for vascular disease. The aim of this study was to quantitatively assess the influence of CS on mouse arteries. We studied the effect of short-term (6 wk) and long-term (16 wk) CS exposure on structural and mechanical properties of coronary arteries compared with that of control mice. We also examined the reversibility of the deleterious effects of CS on structural [e.g., wall thickness (WT)], mechanical (e.g., stiffness), and biochemical [e.g., nitric oxide (NO) by-products] properties with the cessation of CS. The left and right coronary arteries were cannulated in situ and mechanically distended. The stress, strain, elastic modulus, and WT of coronary arteries were determined. Western blot analysis was used to analyze endothelial NO synthase (eNOS) in the femoral and carotid arteries of the same mice, and NO by-products were determined by measuring the levels of nitrite. Our results show that the mean arterial pressure was increased by CS. Furthermore, CS significantly increased the elastic modulus, decreased stress and strain, and increased the WT and WT-to-radius ratio compared with those of control mice. The reduction of eNOS protein expression was found only after long-term CS exposure. Moreover, the NO metabolite was markedly decreased in CS mice after short- and long-term exposure of CS. These findings suggest that 16 wk of CS exposure can cause an irreversible deterioration of structural and elastic properties of mouse coronary arteries. The decrease in endothelium-derived NO in CS mice was seen to significantly correlate with the remodeling of arterial wall.


2021 ◽  
Vol 2021 ◽  
pp. 1-13
Author(s):  
Bin Chen ◽  
Jun Wang ◽  
Jinyou Zhao

Extensive research into alkali-activated slag as a green gel material to substitute for cement has been done because of the advantages of low-carbon dioxide emissions and recycling of industrial solid waste. Alkali-activated slag usually has good mechanical properties, but the too fast setting time restricted its application and promotion. Changing the composition of alkaline activator could optimize setting time, usually making it by adding sodium carbonate or sodium sulfate but this would cause insufficient hydration reaction power and hinder compressive strength growth. In this paper, the effect of sodium aluminate dosage as an alkaline activator on the setting time, fluidity, compressive strength, hydration products, and microstructures was studied through experiments. It is fair to say that an appropriate amount of sodium aluminate could obtain a suitable setting time and better compressive strength. Sodium aluminate provided enough hydroxyl ions for the paste to promote the hydration reaction process that ensured obtaining high compressive strength and soluble aluminium formed precipitate wrapped on the surface of slag to inhibit the hydration reaction process in the early phase that prolonged setting time. The hydration mechanism research found that sodium aluminate played a key role in the formation of higher cross-linked gel hydration products in the late phase of the process. Preparing an alkali-activated slag with excellent mechanical properties and suitable setting time will significantly contribute to its application and promotion.


Trials has been made to produce efficient GPC which gives maximum strength. By-Products from industries such as Fly-Ash, Metakaolin and GGBS can be used in concrete replacement which in-turn reduces carbon-di-oxide (CO2 ) emission affecting to green house. Using the above said products also leads to reduction of water demand in concrete and also shows comparatively no effects on long term effects in concrete, these by-products can effectively be used in concrete production. The high silica content in Fly-Ash and Metakaolin increases the bonding in concrete which in-turn increases the mechanical properties of concrete. Geopolymer concrete of M50 grade was proposed to be produced using fly-ash and Metakaolin instead of cement.Alklai solutions Sodium Hydroxide (NaOH), Sodium Silicate (Na2SiO3) were replaced with water for better bonding and mixing. Molarity of Sodium Hydroxide with 10M and 12M was considered for this study. Ratio of Alkaline solution were considered as 1:2,1:2.5&1:3 to determine the optimum ratio which gives effective strength. In this experimental study, tests were carried on concrete specimens with percentage replacement of Fly-Ash with Buff Metakaolin in variable percentages of 20,40,60,80&100. Mechanical properties of concrete specimens were studied and were compared with control mix results.


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