scholarly journals The Study on Numerical Simulation and Experiments of Four Product Hydrocyclone with Double Vortex Finders

Minerals ◽  
2018 ◽  
Vol 9 (1) ◽  
pp. 23 ◽  
Author(s):  
Yuekan Zhang ◽  
Peikun Liu ◽  
Lanyue Jiang ◽  
Xinghua Yang
Keyword(s):  
Flow Field ◽  
Field Distribution ◽  
Fine Particles ◽  
Structural Parameters ◽  
Industrial Applications ◽  
Medium Size ◽  
Operational Parameters ◽  
Particle Size Range ◽  
Second Stage ◽  
Overflow Pipe

A hydrocyclone is an instrument that can effectively separate multi-phase mixtures of particles with different densities or sizes based on centrifugal sedimentation principles. However, conventional hydrocyclones lead to two products only, resulting in an over-wide particle size range that does not meet the requirements of subsequent operations. In this article, a two-stage series, a four product hydrocyclone is proposed. The first stage hydrocyclone is designed to be a coaxial double overflow pipe: under the effect of separation, fine particles are discharged from the internal overflow pipe, while medium-size particles are discharged from external overflow pipe before entering the second stage hydrocyclone for fine sedimentation. In other words, one-stage grading leads to four products, including the first stage underflow, the first stage overflow, the second stage underflow, and the second stage overflow. The effects of structural parameters and operational parameters on flow field distribution in hydrocyclone were investigated via a study of flow field distribution in multi-product hydrocyclones using numerical simulations. The application of four product hydrocyclone in iron recovery shows that the grade and recovery of iron concentrate exceed 65.08% and 86.14%, respectively. This study provides references for understanding the flow field distribution in hydrocyclones and development of multi-product grading instrument in terms of both theory and industrial applications.

Numerical Simulation of the Flow Field in Safety Valve

2012 ◽  
Vol 472-475 ◽  
pp. 1432-1436
Author(s):  
Xiao Bin Ji ◽  
Xue Yi Qi ◽  
Xiao Yan Li ◽  
Wan Bin Jin
Keyword(s):  
Fluid Dynamics ◽  
Numerical Simulation ◽  
Computational Fluid Dynamics ◽  
Reynolds Number ◽  
Flow Field ◽  
Field Distribution ◽  
Safety Valve ◽  
Structural Parameters ◽  
Flow Noise ◽  
Simulating Calculation

By using the Reynolds stress turbulence model at big Reynolds number condition and computational fluid dynamics, the data simulating calculation was carried out to the safety valve inner flow field with different opening size and different valve structural parameters. The result were showed in visual graphics , and the study showed that the valve structural parameters impact on the flow field distribution , the cavitation creation and the flow noise greatly.

scholarly journals CFD-Based Structural Optimization of Rotor Cage for High-Efficiency Rotor Classifier

Processes ◽  
2021 ◽  
Vol 9 (7) ◽  
pp. 1148
Author(s):  
Xinliang Mou ◽  
Fangchao Jia ◽  
Ying Fang ◽  
Chuanwen Chen
Keyword(s):  
Flow Field ◽  
Structural Optimization ◽  
Field Distribution ◽  
Classification Accuracy ◽  
High Efficiency ◽  
Industrial Applications ◽  
Classification Performance ◽  
Discrete Phase Model ◽  
Rotor Cage ◽  
The Impact

Due to the uneven materials dispersion and high dust concentration in industrial applications of turbo air classifiers, a high-efficiency rotor classifier was designed. Numerical simulations by ANSYS-Fluent 19.0, the effects of rotor cage shape, the number of blades, and the blade profile on the inner flow field, as well as classification performance, were investigated. The simulation results indicated a significant improvement in flow field distribution near the classification surface with the conical rotor cage. Furthermore, there was an average reduction of 10.1% in cut size, as well as a 23.6% increase in classification accuracy. When the number of blades was 36, the flow field distribution between the blades was relatively uniform and a smaller cut size was obtained at a higher classification accuracy. A streamline blade with 52° as the inlet installation angle effectively reduced the impact of the airflow on the blade and eliminated the inertia anti-vortex between blades. The cut size reduction was 4.7–6.3%, with a basically unchanged classification accuracy. The material classification experimental results were in agreement with the simulated results. The discrete phase model (DPM) could well-predict the cut sizes and classification accuracy, but it could not present the fishhook effect. The present study provides theoretical guidance for the structural optimization of an air classifier with a rotor cage.

Flow Field Simulation Analysis of Three-Way Water Hydraulic Valve Based on Surface Micro Modelling

2014 ◽  
Vol 602-605 ◽  
pp. 197-200
Author(s):  
Chuan Li Wang ◽  
Guang Xiang Pan ◽  
Hai Shun Deng
Keyword(s):  
Flow Field ◽  
Field Distribution ◽  
Simulation Analysis ◽  
Structural Parameters ◽  
Chemical Properties ◽  
Careful Consideration ◽  
Water Medium ◽  
Technical Problems ◽  
Water Hydraulic ◽  
Hydraulic Valve

Due to special physical and chemical properties of water medium, three-way water hydraulic valve has many key technical problems that could seriouly affect the operating performance. Safety valve in three-way hydraulic valve is seen as a research object, which is aiming at studying the effect of flow field distribution with surface micro modeling in three-way hydraulic valve cavity based on FLUENT. The simulation results show that, proper surface micro modelling help to improve the three-way water hydraulic valve cavity flow field distribution, different structural parameters affecting different flow field distribution, as for micro modelling design, careful consideration of the selection of structure parameters is necessary.

scholarly journals Two-dimensional flow field distribution characteristics of flocking drainage pipes in tunnel

Open Physics ◽  
2020 ◽  
Vol 18 (1) ◽  
pp. 139-148
Author(s):  
Shiyang Liu ◽  
Xuefu Zhang ◽  
Feng Gao ◽  
Liangwen Wei ◽  
Qiang Liu ◽  
...  
Keyword(s):  
Flow Field ◽  
Field Distribution ◽  
Rapid Development ◽  
Maximum Velocity ◽  
Distribution Characteristics ◽  
Two Dimensional ◽  
Dimensional Flow ◽  
Laboratory Test Results ◽  
Transverse Distance ◽  
Two Dimensional Flow

AbstractWith the rapid development of traffic infrastructure in China, the problem of crystal plugging of tunnel drainage pipes becomes increasingly salient. In order to build a mechanism that is resilient to the crystal plugging of flocking drainage pipes, the present study used the numerical simulation to analyze the two-dimensional flow field distribution characteristics of flocking drainage pipes under different flocking spacings. Then, the results were compared with the laboratory test results. According to the results, the maximum velocity distribution in the flow field of flocking drainage pipes is closely related to the transverse distance h of the fluff, while the longitudinal distance h of the fluff causes little effect; when the transverse distance h of the fluff is less than 6.25D (D refers to the diameter of the fluff), the velocity between the adjacent transverse fluffs will be increased by more than 10%. Moreover, the velocity of the upstream and downstream fluffs will be decreased by 90% compared with that of the inlet; the crystal distribution can be more obvious in the place with larger velocity while it is less at the lower flow rate. The results can provide theoretical support for building a mechanism to deal with and remove the crystallization of flocking drainage pipes.

scholarly journals Coupled Fluid–Solid Numerical Simulation for Flow Field Characteristics and Supporting Performance of Flexible Support Cylindrical Gas Film Seal

Aerospace ◽  
2021 ◽  
Vol 8 (4) ◽  
pp. 97
Author(s):  
Junfeng Sun ◽  
Meihong Liu ◽  
Zhen Xu ◽  
Taohong Liao ◽  
Xiangping Hu ◽  
...  
Keyword(s):  
Flow Field ◽  
Film Thickness ◽  
Fluid Dynamic ◽  
Structural Characteristics ◽  
Structural Parameters ◽  
Equivalent Stress ◽  
Three Dimensional ◽  
High Rotational Speed ◽  
Flexible Support ◽  
Flow Field Characteristics

A new type of cylindrical gas film seal (CGFS) with a flexible support is proposed according to the working characteristics of the fluid dynamic seal in high-rotational-speed fluid machinery, such as aero-engines and centrifuges. Compared with the CGFS without a flexible support, the CGFS with flexible support presents stronger radial floating characteristics since it absorbs vibration and reduces thermal deformation of the rotor system. Combined with the structural characteristics of a film seal, an analytical model of CGFS with a flexible wave foil is established. Based on the fluid-structure coupling analysis method, the three-dimensional flow field of a straight-groove CGFS model is simulated to study the effects of operating and structural parameters on the steady-state characteristics and the effects of gas film thickness, eccentricity, and the number of wave foils on the equivalent stress of the flexible support. Simulation results show that the film stiffness increases significantly when the depth of groove increases. When the gas film thickness increases, the average equivalent stress of the flexible support first decreases and then stabilizes. Furthermore, the number of wave foils affects the average foils thickness. Therefore, when selecting the number of wave foils, the support stiffness and buffer capacity should be considered simultaneously.

scholarly journals Influence of Vortex Finder Structure on Separation Performance of Double-Overflow Three-Product Hydrocyclones

Separations ◽  
2021 ◽  
Vol 8 (6) ◽  
pp. 79
Author(s):  
Yuekan Zhang ◽  
Jiangbo Ge ◽  
Lanyue Jiang ◽  
Hui Wang ◽  
Junru Yang ◽  
...  
Keyword(s):  
Numerical Simulation ◽  
Flow Field ◽  
Experimental Research ◽  
Separation Efficiency ◽  
Structural Parameters ◽  
Separation Performance ◽  
Insertion Depth ◽  
Flow Field Characteristics ◽  
Vortex Finder ◽  
Fine Classification

In view of the difficulty of traditional hydrocyclones to meet the requirements of fine classification, a double-overflow three-product (internal overflow, external overflow and underflow) hydrocyclone was designed in this study. Numerical simulation and experimental research methods were used to investigate the effects of double-overflow flow field characteristics and structural parameters (i.e., internal vortex finder diameter and insertion depth) on separation performance. The research results showed that the larger the diameter of the internal vortex finder, the greater the overflow yield and the larger the cut size. The finest internal overflow product can be obtained when the internal vortex finder is 30 mm longer than the external vortex finder. The separation efficiency is highest when the internal vortex finder is 30 mm shorter than the external vortex finder.

scholarly journals Design, Analysis and Test of a Hyperbolic Magnetic Field Voice Coil Actuator for Magnetic Levitation Fine Positioning Stage

Energies ◽  
2019 ◽  
Vol 12 (10) ◽  
pp. 1830
Author(s):  
Yiheng Zhou ◽  
Baoquan Kou ◽  
He Zhang ◽  
Lu Zhang ◽  
Likun Wang
Keyword(s):  
Magnetic Field ◽  
High Precision ◽  
Magnetic Levitation ◽  
Structural Parameters ◽  
Industrial Applications ◽  
Degree Of Freedom ◽  
Force Density ◽  
Precision Positioning ◽  
Element Analysis ◽  
Voice Coil Actuator

The multi-degree-of-freedom high-precision positioning system (MHPS) is one of the key technologies in many advanced industrial applications. In this paper, a novel hyperbolic magnetic field voice coil actuator using a rhombus magnet array (HMF-VCA) for MHPS is proposed. Benefiting from the especially designed rhombus magnet array, the proposed HMF-VCA has the advantage of excellent force uniformity, which makes it suitable for multi-degree-of-freedom high-precision positioning applications. First, the basic structure and operation principles of the HMF-VCA are presented. Second, the six-degree-of-freedom force and torque characteristic of the HMF-VCA is studied by three-dimensional finite element analysis (3-D FEA). Third, the influence of structural parameters on force density and force uniformity is investigated, which is conducive to the design and optimization of the HMF-VCA. Finally, a prototype is constructed, and the comparison between the HMF-VCA and conventional VCAs proves the advantage of the proposed topology.

Research on CFD Simulation of the Cement Slurry Mixer

2012 ◽  
Vol 621 ◽  
pp. 196-199
Author(s):  
Shui Ping LI ◽  
Ya Li Yuan ◽  
Lu Gang Shi
Keyword(s):  
Flow Field ◽  
High Performance ◽  
Cfd Simulation ◽  
Structural Parameters ◽  
Internal Flow ◽  
Simulation Method ◽  
Cement Slurry ◽  
Fluid Machinery ◽  
Computational Fluid Dynamics Cfd ◽  
Machinery Design

Numerical simulation method of the internal flow field of fluid machinery has become an important technology in the study of fluid machinery design. In order to obtain a high-performance cement slurry mixer, computational fluid dynamics (CFD) techniques are used to simulate the flow field in the mixer, and the simulation results are studied. According to the analysis results, the structural parameters of the mixer are modified. The results show the mixer under the revised parameters meet the design requirements well. So CFD analysis method can shorten design period and provide valuable theoretical guidance for the design of fluid machinery.

The Model Analysis of Inclusion Moving in the Swirl Flow Zone Sourcing from the Inner-Swirl-Type Turbulence Controller in Tundish

2017 ◽  
Vol 36 (5) ◽  
pp. 541-550 ◽  
Author(s):  
Yan Jin ◽  
Chen Ye ◽  
Xiao Luo ◽  
Hui Yuan ◽  
Changgui Cheng
Keyword(s):  
Flow Field ◽  
Swirling Flow ◽  
Mathematic Model ◽  
Swirl Flow ◽  
Water Model ◽  
Medium Size ◽  
Force Analysis ◽  
Inclusion Removal ◽  
Flow Band ◽  
Turbulence Inhibitor

AbstractIn order to improve the inclusion removal property of the tundish, the mathematic model for simulation of the flow field sourced from inner-swirl-type turbulence controller (ISTTC) was developed, in which there were six blades arranged with an eccentric angle (θ) counterclockwise. Based on the mathematical and water model, the effect of inclusion removal in the swirling flow field formed by ISTTC was analyzed. It was found that ISTTC had got the better effect of inhibiting turbulence in tundish than traditional turbulence inhibitor (TI). As the blades eccentric angle (θ) of ISTTC increasing, the intensity of swirling flow above it increased. The maximum rotate speed of fluid in swirling flow band driven by ISTTC (θ=45°) was equal to 25 rmp. Based on the force analysis of inclusion in swirling flow sourced from ISTTC, the removal effect of medium size inclusion by ISTTC was attributed to the centripetal force (Fct) of swirling flow, but removal effect of ISTTC to small size inclusion was more depend on its better turbulence depression behavior.

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