scholarly journals Sediment-Containing Sewage Separation Using Intermittent-Discharge Columnar Hydrocyclones

Water ◽  
2020 ◽  
Vol 12 (10) ◽  
pp. 2883
Author(s):  
Yuekan Zhang ◽  
Meng Yang ◽  
Peikun Liu

Traditional hydrocyclones can be used for the concentration of sewage-containing sediments, but the low underflow concentration and the high content of fine particles result in a large subsequent dehydration workload. This study aimed to investigate the effect of columnar hydrocyclone column height on separation performance and the change in the internal flow field after the underflow orifice of the hydrocyclone was closed, so as to provide a theoretical basis for improving the ability to treat the sewage of the hydrocyclone. Numerical simulation was used to examine the change in the separation performance of the hydrocyclone and the effect of column height on the separation performance of the hydrocyclone in the case of the closed underflow orifice during intermittent discharging. The results indicate that a proper increase in column height was beneficial to improve the separation performance of the hydrocyclone. With the increase in the closing time of the underflow orifice, the particle content at the bottom of the hydrocyclone increased significantly. The experiment proves the feasibility of the intermittent discharge method in practice, and this working method can effectively increase the underflow concentration.

Minerals ◽  
2020 ◽  
Vol 10 (4) ◽  
pp. 329
Author(s):  
Lanyue Jiang ◽  
Peikun Liu ◽  
Xinghua Yang ◽  
Yuekan Zhang ◽  
Xiaoyu Li ◽  
...  

The entrainment of fine particles in underflow of a grinding-classification hydrocyclone can cause ore overgrinding, which will lead to reductions in both metal recovery and ball mill throughput. To address this problem, this paper proposed a W-shaped hydrocyclone that can effectively reduce underflow fine particle entrainment. Experimental tests and numerical simulations were employed to deeply investigate overflow pipe diameter influence on the separation performance and internal flow field of W-shaped hydrocyclones. The effects of overflow pipe diameter on air core shape, velocity field, pressure field, and separation performance were studied. The results revealed that as the diameter of the overflow pipe increased, air core gradually stabilized, and air core diameter gradually increased. The diameter of stabilized air core was approximately 45% to 55% of overflow pipe diameter. As overflow pipe diameter increased, hydrocyclone pressure drop decreased, energy consumption was reduced, the tangential velocity decreased, outer vortex axial velocity did not change significantly, and inner vortex axial velocity gradually increased. At the same time, zero-velocity points gradually moved outward, and the inner vortex region expanded. By the increase of overflow pipe diameter, both the underflow yield and split ratio gradually decreased, the coarse particle content in the overflow product increased, and the fine particle content in the underflow product gradually decreased.


Minerals ◽  
2021 ◽  
Vol 11 (2) ◽  
pp. 118
Author(s):  
Lanyue Jiang ◽  
Peikun Liu ◽  
Yuekan Zhang ◽  
Xinghua Yang ◽  
Xiaoyu Li ◽  
...  

Fine particles misclassification in the underflow (UF) of grinding-classification hydrocyclones might result in ore over-grinding, leading to both reduced ball mill throughput and metal recovery. In the current research, a W-shaped hydrocyclone is proposed, to efficiently decrease the misclassification of fine particles in UF. The effects of the following parameters (including cross-effects) on W-shaped hydrocyclone classification performance were studied experimentally—inlet pressure, apex diameter, and vortex finder insertion depth and diameter. A mathematical model on the basis of the response surface method was established for the prediction of W-shaped hydrocyclone separation performance. The significance of the effects of the factors on the fine particle content in UF decreased in the following order—vortex finder diameter > inlet pressure > vortex finder insertion depth > apex diameter. The significance of influences of different factors on quality effectively decreased in the following order—inlet pressure > vortex finder insertion depth > vortex finder diameter > apex diameter. The significance of factor effects on the quantity efficiency decreased in the following order—inlet pressure > vortex finder insertion depth > apex diameter > vortex finder diameter. All influence factors were considered to obtain the optimal parameter configuration—an apex diameter of 0.14 D, a vortex finder diameter of 0.31 D, an insertion depth of 1.87 D, and an inlet pressure of 0.18 MPa. The corresponding optimal result was a −25 μm particle content (C−25) in UF of 11.92%, a quality efficiency of 42.48%, and a quantity efficiency of 98.99%.


Minerals ◽  
2019 ◽  
Vol 9 (5) ◽  
pp. 300 ◽  
Author(s):  
Yuekan Zhang ◽  
Peikun Liu ◽  
Lanyue Jiang ◽  
Xinghua Yang ◽  
Junru Yang

A traditional hydrocyclone can only generate two products with different size fractions after one classification, which does not meet the fine classification requirements for narrow size fractions. In order to achieve the fine classification, a multi-product hydrocyclone with double-overflow-pipe structure was designed in this study. In this work, numerical simulation and experimental test methods were used to study the internal flow field characteristics and distribution characteristics of the product size fraction. The simulation results showed that in contrast with the traditional single overflow pipe, there were two turns in the internal axial velocity direction of the hydrocyclone with the double-overflow-pipe structure. Meanwhile, the influence rule of the diameter of the underflow outlet on the flow field characteristics was obtained through numerical simulation. From the test, five products with different size fractions were obtained after one classification and the influence rule of the diameter of the underflow outlet on the size fraction distribution of multi-products was also obtained. This work provides a feasible research idea for obtaining the fine classification of multiple products.


Separations ◽  
2021 ◽  
Vol 8 (6) ◽  
pp. 79
Author(s):  
Yuekan Zhang ◽  
Jiangbo Ge ◽  
Lanyue Jiang ◽  
Hui Wang ◽  
Junru Yang ◽  
...  

In view of the difficulty of traditional hydrocyclones to meet the requirements of fine classification, a double-overflow three-product (internal overflow, external overflow and underflow) hydrocyclone was designed in this study. Numerical simulation and experimental research methods were used to investigate the effects of double-overflow flow field characteristics and structural parameters (i.e., internal vortex finder diameter and insertion depth) on separation performance. The research results showed that the larger the diameter of the internal vortex finder, the greater the overflow yield and the larger the cut size. The finest internal overflow product can be obtained when the internal vortex finder is 30 mm longer than the external vortex finder. The separation efficiency is highest when the internal vortex finder is 30 mm shorter than the external vortex finder.


2021 ◽  
Vol 9 (2) ◽  
pp. 121
Author(s):  
Yang Yang ◽  
Ling Zhou ◽  
Hongtao Zhou ◽  
Wanning Lv ◽  
Jian Wang ◽  
...  

Marine centrifugal pumps are mostly used on board ship, for transferring liquid from one point to another. Based on the combination of orthogonal testing and numerical simulation, this paper optimizes the structure of a drainage trough for a typical low-specific speed centrifugal pump, determines the priority of the various geometric factors of the drainage trough on the pump performance, and obtains the optimal impeller drainage trough scheme. The influence of drainage tank structure on the internal flow of a low-specific speed centrifugal pump is also analyzed. First, based on the experimental validation of the initial model, it is determined that the numerical simulation method used in this paper is highly accurate in predicting the performance of low-specific speed centrifugal pumps. Secondly, based on the three factors and four levels of the impeller drainage trough in the orthogonal test, the orthogonal test plan is determined and the orthogonal test results are analyzed. This work found that slit diameter and slit width have a large impact on the performance of low-specific speed centrifugal pumps, while long and short vane lap lengths have less impact. Finally, we compared the internal flow distribution between the initial model and the optimized model, and found that the slit structure could effectively reduce the pressure difference between the suction side and the pressure side of the blade. By weakening the large-scale vortex in the flow path and reducing the hydraulic losses, the drainage trough impellers obtained based on orthogonal tests can significantly improve the hydraulic efficiency of low-specific speed centrifugal pumps.


2013 ◽  
Vol 380-384 ◽  
pp. 1725-1728
Author(s):  
Yang Hu ◽  
Huai Yu Kang

In this paper, we Research on Propagation Numerical Simulation and damage effect of Blast Shock Waves in Subway Station by using LS-DYNA dynamic finite element calculation program , the results reproduce the formation process of the explosive flow field, and analysis the shock wave waveform, attenuation and walking pattern, provides the theoretical basis for further experimental study.


2012 ◽  
Vol 538-541 ◽  
pp. 725-729
Author(s):  
Han Ming Liu ◽  
Heng Zhao ◽  
Ning Li

In lifting, remoted operated dive vehicle(ROV) may swing with the effect of wave. Based on the general form of Lagrange’s equation, a 3-DOF nonlinear swing motion kinematic model was set up. The kinematic response was studied using methods of numerical simulation. The results demonstrated that the kinematic response depends on the length of cable, lifting speed and excitation frequency. Conclusions drawn from this work can be used for safety assessment and theoretical basis for lifting ROV.


2013 ◽  
Vol 2013 ◽  
pp. 1-8 ◽  
Author(s):  
Jianglin Zhao ◽  
Min Zhao ◽  
Hengguo Yu

A diffusive predator-prey system with prey refuge is studied analytically and numerically. The Turing bifurcation is analyzed in detail, which in turn provides a theoretical basis for the numerical simulation. The influence of prey refuge and group defense on the equilibrium density and patterns of species under the condition of Turing instability is explored by numerical simulations, and this shows that the prey refuge and group defense have an important effect on the equilibrium density and patterns of species. Moreover, it can be obtained that the distributions of species are more sensitive to group defense than prey refuge. These results are expected to be of significance in exploration for the spatiotemporal dynamics of ecosystems.


Author(s):  
Qingming Dong ◽  
Zhentao Wang ◽  
Yonghui Zhang ◽  
Junfeng Wang

In this present study, the VOF (Volume of Fluid) approach is adopted to capture the interface, and CSF (Continuum Surface Force) model to calculate the surface tension, and the governing equations are founded in numerical simulation of evaporating droplets. In this work, a water droplet is assumed to be suspending in high temperature air, and the gravity of a droplet is ignored. During evaporating process of the droplet, the internal circulation flow will be induced due to the gradient of temperature at the droplet surface. The interface flows from high temperature area to low temperature area, which pulls the liquid to produce convective flow inside the droplet called as Marangoni flow. Marangoni flow makes the temperature distribution tend to uniformity, which enhances heat transfer but weakens Marangoni flow in turn. So, during droplet evaporation, the internal flow is not steady.


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