Research on High-Efficiency Rock Fragmentation of TBM Cutter-Head

2013 ◽  
Vol 353-356 ◽  
pp. 1398-1403
Author(s):  
Huan Huan Feng ◽  
Kui Chen ◽  
Zhu Feng Wang
Keyword(s):  
High Efficiency ◽  
Thrust Force ◽  
Coupling Effect ◽  
Rock Breaking ◽  
Tool Selection ◽  
Mechanical Methods ◽  
Tbm Cutter ◽  
Cutter Spacing ◽  
Cutter Head ◽  
The Impact

Rock breaking mechanism and coupling effect rule between cutter tool and surrounding rock were researched, in order to resolve the shield construction problem of shield cutter tool breaking rock. The optimal broken rock cutter spacing of some common rocks was put forward, and the broken rock mechanism of multi-tool is perfected. Considering the impact of various factors,this paper obtains a new calculation method of compound shield total thrust force and cutter-head torque with mathematical and mechanical methods. The research results can be used for design of thrust force and torque, tool selection and arrange.

Study on Rock-Breaking Simulation and Experiment of Double Disc Cutter of TBM

2016 ◽  
Vol 23 ◽  
pp. 80-88
Author(s):  
F. Lu ◽  
C. Zhang ◽  
J. Sun ◽  
J.X. Tian ◽  
M. Liu ◽  
...  
Keyword(s):  
Rock Breaking ◽  
Disc Cutter ◽  
Element Analysis ◽  
Breaking Effect ◽  
The Finite Element Analysis ◽  
Breaking Mechanism ◽  
Simulation And Experiment ◽  
Tbm Cutter ◽  
Cutter Spacing ◽  
The Impact

In order to improve working efficiency of the tunneling process and extend working life of disc cutter, explore the impact of cutter spacing and loading for the cutter rock-breaking effect. With the theory of rock crushing, Based on the finite element analysis software ABAQUS, the process of disc cutter breaking rock is simulated, considering the adjacent cutters sequential constraints, then, to make sure two cutter space with the method of SE in experiment.The simulation results showed that the optimal cutter spacings were both about 80mm in the same loading and the sequentially loading, but the rock-breaking effect of sequentially loading is better than the same loading. The experimental data showed that the minimum specific energy of rock breaking is appeared cutter spacing between 80mm and 90mm. Thus, the correctness and rationality of the simulation was verified. The study is good for understanding the rock-breaking mechanism of double disc cutter and has a certain promoting value to optimize TBM cutter system.Keywords:TBM, rock fragmentation, ABAQUS, cutter spacing, sequentially cutting

scholarly journals Research on rock breaking mechanism and load characteristics of TBM cutter based on discrete element method

2021 ◽  
Vol 13 (2) ◽  
pp. 168781402199883
Author(s):  
Jingxiu Ling ◽  
Long Cheng ◽  
Xin Tong ◽  
Zhihong Wu
Keyword(s):  
Large Scale ◽  
Rolling Force ◽  
Tunnel Boring Machine ◽  
Discrete Element ◽  
Lateral Force ◽  
Rock Breaking ◽  
Structure Design ◽  
Maximum Increase ◽  
Tbm Cutter ◽  
Cutter Spacing

Tunnel boring machine (TBM) is a large-scale tunnel engineering equipment, which has unparalleled advantages in safety and work efficiency. The cutter is subjected to complex and variable random impact loads, resulting in damage to bearings, cutter rings, and cutter shafts. Therefore, based on the discrete element simulation platform and experiment, this paper established the cutter rock simulation model based on the experimental data, and analyzed the rock breaking process, cutter load magnitude, and variation law. The research results show that when the cutter pole diameter decreases from 200 mm, 100 mm, and 0 mm in sequence, the rolling force increases accordingly, and the maximum increase of the rolling force is 56%. Meanwhile the lateral force decreases and the maximum average decrease value is 26%. Moreover, the rolling force showed a downward trend with the increase of the cutter spacing. When the cutter spacing is increased from 80 mm to 120 mm, the average rolling force decreases by 51%, and the maximum value rises slightly, increasing by 2%. And, the lateral force tends to increase, with an increase of 17% and the maximum lateral force value increase was 29%. The results can provide load input reference for TBM cutter layout, cutterhead structure design, and performance evaluation.

scholarly journals Rock Breaking Performance of Two Disc Cutters of Tunnel Boring Machine for Safe Tunneling in Unstable Coal Rock Stratum

2020 ◽  
Vol 10 (5) ◽  
pp. 639-646
Author(s):  
Zhenggang Guo ◽  
Juan Wang ◽  
Shuai Lv ◽  
Deyue Yu ◽  
Xu Zhang
Keyword(s):  
Specific Energy ◽  
Tunnel Boring Machine ◽  
Rock Breaking ◽  
Rock Stratum ◽  
Deployment Strategy ◽  
Disc Cutters ◽  
Rock Formations ◽  
Coal Rock ◽  
Cutter Spacing ◽  
Cutter Head

In unstable coal rock formations, the rescue channels should be constructed through safe and efficient tunneling. The rock breaking performance of the tunneling equipment directly hinges on the cutter-head layout. Focusing on the conditions of unstable coal rock formation, this paper adopts the extended Drucker-Prager (D-P) plastic model to define the properties of bedrock materials of the coal rock with low mechanical strength and poor homogeneity. Then, a finite-element model was established on ABAQUS for the coal rock cut by two disc cutters, and used to simulate the breaking of the coal rock and the peeling of slags from the bedrock. On this basis, the authors analyzed the influence of cutter spacing (30, 35, 40, and 45mm) over cutting force, rock breaking amount, and specific energy under two cutting methods: simultaneous cutting and sequential cutting. Finally, a cutter deployment strategy was designed for safe and efficient tunneling in unstable coal rock formations. The results show that: Under simultaneous cutting, as the cutter spacing increased from 30 to 35mm, the rock breaking amount increased, while the specific energy declined; as the cutter spacing further rose from 35 to 45mm, the rock breaking amount dropped, while the specific energy increased. Under the coal rock conditions in our research, the optimal cutter deployment strategy is: simultaneous cutting with cutter spacing of 35mm. The research results provide theoretical support for the cutter-head design of rescue equipment for collapsed coalmines.

Piezoelectric β-polymorph formation of new textiles by surface modification with coating process based on interfacial interaction on the conformational variation of poly (vinylidene fluoride) (PVDF) chains

2020 ◽  
Vol 91 (3) ◽  
pp. 31301
Author(s):  
Nabil Chakhchaoui ◽  
Rida Farhan ◽  
Meriem Boutaldat ◽  
Marwane Rouway ◽  
Adil Eddiai ◽  
...  
Keyword(s):  
High Efficiency ◽  
Vinylidene Fluoride ◽  
Research Work ◽  
Research Area ◽  
Interfacial Interaction ◽  
Tetraethyl Orthosilicate ◽  
Poly Vinylidene Fluoride ◽  
Carbon Nanofillers ◽  
The Impact ◽  
Advanced Applications

Novel textiles have received a lot of attention from researchers in the last decade due to some of their unique features. The introduction of intelligent materials into textile structures offers an opportunity to develop multifunctional textiles, such as sensing, reacting, conducting electricity and performing energy conversion operations. In this research work nanocomposite-based highly piezoelectric and electroactive β-phase new textile has been developed using the pad-dry-cure method. The deposition of poly (vinylidene fluoride) (PVDF) − carbon nanofillers (CNF) − tetraethyl orthosilicate (TEOS), Si(OCH2CH3)4 was acquired on a treated textile substrate using coating technique followed by evaporation to transform the passive (non-functional) textile into a dynamic textile with an enhanced piezoelectric β-phase. The aim of the study is the investigation of the impact the coating of textile via piezoelectric nanocomposites based PVDF-CNF (by optimizing piezoelectric crystalline phase). The chemical composition of CT/PVDF-CNC-TEOS textile was detected by qualitative elemental analysis (SEM/EDX). The added of 0.5% of CNF during the process provides material textiles with a piezoelectric β-phase of up to 50% has been measured by FTIR experiments. These results indicated that CNF has high efficiency in transforming the phase α introduced in the unloaded PVDF, to the β-phase in the case of nanocomposites. Consequently, this fabricated new textile exhibits glorious piezoelectric β-phase even with relatively low coating content of PVDF-CNF-TEOS. The study demonstrates that the pad-dry-cure method can potentially be used for the development of piezoelectric nanocomposite-coated wearable new textiles for sensors and energy harvesting applications. We believe that our study may inspire the research area for future advanced applications.

scholarly journals Driven Pile Effects on Nearby Cylindrical and Semi-Tapered Pile in Sandy Clay

2021 ◽  
Vol 11 (7) ◽  
pp. 2919
Author(s):  
Massamba Fall ◽  
Zhengguo Gao ◽  
Becaye Cissokho Ndiaye
Keyword(s):  
Coupling Effect ◽  
Lateral Displacement ◽  
Bending Moment ◽  
Adaptive Mesh ◽  
Pile Driving ◽  
Arbitrary Lagrangian Eulerian ◽  
Axial Forces ◽  
Tapered Pile ◽  
Driven Pile ◽  
The Impact

A pile foundation is commonly adopted for transferring superstructure loads into the ground in weaker soil. They diminish the settlement of the infrastructure and augment the soil-bearing capacity. This paper emphases the pile-driving effect on an existing adjacent cylindrical and semi-tapered pile. Driving a three-dimensional pile into the ground is fruitfully accomplished by combining the arbitrary Lagrangian–Eulerian (ALE) adaptive mesh and element deletion methods without adopting any assumptions that would simplify the simulation. Axial forces, bending moment, and lateral displacement were studied in the neighboring already-installed pile. An investigation was made into some factors affecting the forces and bending moment, such as pile spacing and the shape of the already-installed pile (cylindrical, tapered, or semi-tapered). An important response was observed in the impact of the driven pile on the nearby existing one, the bending moment and axial forces were not negligible, and when the pile was loaded, it was recommended to consider the coupling effect. Moreover, the adjacent semi-tapered pile was subjected to less axial and lateral movement than the cylindrical one with the same length and volume for taper angles smaller than 1.0°, and vice versa for taper angles greater than 1.4°.

scholarly journals Theoretical Studies of the Interaction between Screw Surface and Material in the Mixer

Materials ◽  
2021 ◽  
Vol 14 (4) ◽  
pp. 962
Author(s):  
Andrzej Marczuk ◽  
Vasily Sysuev ◽  
Alexey Aleshkin ◽  
Petr Savinykh ◽  
Nikolay Turubanov ◽  
...  
Keyword(s):  
Friction Coefficient ◽  
High Efficiency ◽  
Animal Feed ◽  
Structural Features ◽  
Power Demand ◽  
Friction Coefficients ◽  
Length Unit ◽  
Mixing Chamber ◽  
Size Of Particles ◽  
The Impact

Mixing is one of the most commonly used processes in food, animal feed, chemical, cosmetic, etc., industries. It is supposed to provide high-quality homogenous, nutritious mixtures. To provide appropriate mixing of materials while maintaining the process high efficiency and low energy consumption it is crucial to explore and describe the material flow caused by the movement of mixing elements and the contact between particles. The process of mixing is also affected by structural features of the machine components and the mixing chamber, speed of mixing, and properties of the mixed materials, such as the size of particles, moisture, friction coefficients. Thus, modeling of the phenomena that accompany the process of mixing using the above-listed parameters is indispensable for appropriate implementation of the process. The paper provides theoretical power calculations that take into account the material speed change, the impact of the material friction coefficient on the screw steel surface and the impact of the friction coefficient on the material, taking into account the loading height of the mixing chamber and the chamber loading value. Dependencies between the mixer power and the product degree of fineness, rotational speed of screw friction coefficients, the number of windings per length unit, and width of the screw tape have been presented on the basis of a developed model. It has been found that power increases along with an increase in the value of these parameters. Verification of the theoretical model indicated consistence of the predicted power demand with the power demand determined in tests performed on a real object for values of the assumed, effective loading, which was 65–75%.

scholarly journals Nonlocal and Size-Dependent Dielectric Function for Plasmonic Nanoparticles

2019 ◽  
Vol 9 (15) ◽  
pp. 3083
Author(s):  
Kai-Jian Huang ◽  
Shui-Jie Qin ◽  
Zheng-Ping Zhang ◽  
Zhao Ding ◽  
Zhong-Chen Bai
Keyword(s):  
Metallic Nanoparticles ◽  
High Efficiency ◽  
Finite Size ◽  
Plasmonic Nanostructures ◽  
Accurate Analysis ◽  
Finite Size Effects ◽  
Size Dependent ◽  
Quantum Size ◽  
The Impact ◽  
Electron Energy Loss

We develop a theoretical approach to investigate the impact that nonlocal and finite-size effects have on the dielectric response of plasmonic nanostructures. Through simulations, comprehensive comparisons of the electron energy loss spectroscopy (EELS) and the optical performance are discussed for a gold spherical dimer system in terms of different dielectric models. Our study offers a paradigm of high efficiency compatible dielectric theoretical framework for accounting the metallic nanoparticles behavior combining local, nonlocal and size-dependent effects in broader energy and size ranges. The results of accurate analysis and simulation for these effects unveil the weight and the evolution of both surface and bulk plasmons vibrational mechanisms, which are important for further understanding the electrodynamics properties of structures at the nanoscale. Particularly, our method can be extended to other plasmonic nanostructures where quantum-size or strongly interacting effects are likely to play an important role.

scholarly journals Time-jerk optimal trajectory planning of hydraulic robotic excavator

2021 ◽  
Vol 13 (7) ◽  
pp. 168781402110346
Author(s):  
Yunyue Zhang ◽  
Zhiyi Sun ◽  
Qianlai Sun ◽  
Yin Wang ◽  
Xiaosong Li ◽  
...  
Keyword(s):  
Angular Velocity ◽  
Trajectory Planning ◽  
Optimal Trajectory ◽  
High Efficiency ◽  
Optimal Solution ◽  
Optimal Time ◽  
Target Point ◽  
Robotic Excavator ◽  
The Impact ◽  
Optimal Trajectory Planning

Due to the fact that intelligent algorithms such as Particle Swarm Optimization (PSO) and Differential Evolution (DE) are susceptible to local optima and the efficiency of solving an optimal solution is low when solving the optimal trajectory, this paper uses the Sequential Quadratic Programming (SQP) algorithm for the optimal trajectory planning of a hydraulic robotic excavator. To achieve high efficiency and stationarity during the operation of the hydraulic robotic excavator, the trade-off between the time and jerk is considered. Cubic splines were used to interpolate in joint space, and the optimal time-jerk trajectory was obtained using the SQP with joint angular velocity, angular acceleration, and jerk as constraints. The optimal angle curves of each joint were obtained, and the optimal time-jerk trajectory planning of the excavator was realized. Experimental results show that the SQP method under the same weight is more efficient in solving the optimal solution and the optimal excavating trajectory is smoother, and each joint can reach the target point with smaller angular velocity, and acceleration change, which avoids the impact of each joint during operation and conserves working time. Finally, the excavator autonomous operation becomes more stable and efficient.

scholarly journals Evaluation of an environmentally sustainable UV-assisted water treatment system for the removal of Bacillus globigii spores in water

2017 ◽  
Vol 18 (3) ◽  
pp. 968-975
Author(s):  
R. G. Silva ◽  
J. Szabo ◽  
V. Namboodiri ◽  
E. R. Krishnan ◽  
J. Rodriguez ◽  
...  
Keyword(s):  
Water Treatment ◽  
High Efficiency ◽  
Membrane Filter ◽  
Water Security ◽  
Disinfection Byproducts ◽  
Treatment System ◽  
Health Concern ◽  
Environmentally Sustainable ◽  
Inorganic Substances ◽  
The Impact

Abstract Development of greener water treatment technologies is important for the production of safe drinking water and water security applications, such as decontamination. Chlorine assisted disinfection is common and economical, but can generate disinfection byproducts (DBPs) that may be of health concern. DBPs are formed due to the reaction of chlorine with naturally occurring organic and inorganic substances in water. Currently, various innovative technologies are being developed as alternative approaches for preventing DBPs during water treatment. In this study, we evaluated the effectiveness of a novel combination of high efficiency flow filtration and UV disinfection treatment system for the removal of Bacillus globigii (B. globigii) spores in water. The filtration system consists of a charged membrane filter (CMF) that not only helps to remove suspended particles but also reduces the impact of other impurities including bio organisms. In order to get most performance details, the CMF was evaluated at clean, half-life, and end of life (EOL) conditions along with 100% UV transmittance (UVT). In addition, the effectiveness of the UV system was evaluated as a stand alone system at 100% and 70% EOL intensity. The study was conducted at the US EPA's Test and Evaluation (T&E) Facility in Cincinnati, OH, using B. globigii, a surrogate for B. anthracis spores. This non-chemical environmentally-friendly CMF/UV combination system and the stand alone UV unit showed greater than 6.0 log removal of B. globigii during the tests.

Comparison Between Two-Shaft Simple and Single-Shaft Recuperated Brayton Cycles Using Different Types of Gaseous Fuels

2010 ◽  
Author(s):  
A. K. Malkogianni ◽  
A. Tourlidakis ◽  
A. L. Polyzakis
Keyword(s):  
Natural Gas ◽  
Gas Turbines ◽  
Alternative Fuels ◽  
High Efficiency ◽  
Heating Value ◽  
Gaseous Fuels ◽  
Oil And Natural Gas ◽  
Parametric Studies ◽  
The Impact ◽  
Lower Heating

Geopolitical issues give rise to problems in the smooth and continuous flow of oil and natural gas from the production countries to the consumers’ development countries. In addition, severe environmental issues such as greenhouse gas emissions, eventually guide the consumers to fuels more suitable to the present situation. Alternative fuels such as biogas and coal gas have recently become more attractive because of their benefits, especially for electricity generation. On the other hand, the use of relatively low heating value fuels has a significant effect to the performance parameters of gas turbines. In this paper, the impact of using four fuels with different heating value in the gas turbine performance is simulated. Based on the high efficiency and commercialization criteria, two types of engines are chosen to be simulated: two-shaft simple and single-shaft recuperated cycle gas turbines. The heating values of the four gases investigated, correspond to natural gas and to a series of three gases with gradually lower heating values than that of natural gas. The main conclusions drawn from this design point (DP) and off-design (OD) analysis is that, for a given TET, efficiency increases for both engines when gases with low heating value are used. On the contrary, when power output is kept constant, the use of gases with low heating value will result in a decrease of thermal efficiency. A number of parametric studies are carried out and the effect of operating parameters on performance is assessed. The analysis is performed with customized software, which has been developed for this purpose.

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