The Fracture Mechanism of As-Cast and Extruded SiCp/AZ91 Composites Fabricated by Stir Casting

2007 ◽  
Vol 353-358 ◽  
pp. 1203-1206 ◽  
Author(s):  
Xiao Jun Wang ◽  
Kun Wu ◽  
Ming Yi Zheng ◽  
Hai Feng Zhang ◽  
Wen Xian Huang ◽  
...  
Keyword(s):  
Grain Boundaries ◽  
Fracture Mechanism ◽  
High Stress ◽  
Solidification Process ◽  
Stir Casting ◽  
Fracture Mechanisms ◽  
High Stress Concentration ◽  
Cast Composites ◽  
Main Fracture ◽  
The Matrix

The fracture mechanisms of SiCp/AZ91 composites were investigated by scanning electron microscopy (SEM). For the as-cast composites, the decohesion at SiCp/matrix interface is the main fracture mechanism because of the high stress concentration resulting from the segregation of particles in grain boundaries formed during solidification process. But for the extruded composites, the main fracture mechanism is the particle crack or ductile rupture of the matrix between the particles. So the fracture mechanism of SiCp/AZ91 composites is altered by extrusion because the segregation of particles and defects in the grain boundaries are largely eliminated by extrusion.

Mechanical properties and fracture mechanism of ZA-27/TiO2 particulate metal matrix composites

2003 ◽  
Vol 217 (3) ◽  
pp. 201-206 ◽  
Author(s):  
K H W Seah ◽  
S C Sharma ◽  
M Krishna
Keyword(s):  
Mechanical Properties ◽  
Titanium Dioxide ◽  
Fracture Mechanism ◽  
Matrix Alloy ◽  
Stir Casting ◽  
Primary Objective ◽  
Matrix Composites ◽  
Casting Technique ◽  
Titanium Dioxide Particle ◽  
The Matrix

The mechanical properties and the fracture mechanism of composites consisting of ZA-27 alloy reinforced with titanium dioxide particles were investigated with the primary objective of understanding the influence of the particulate reinforcement on the mechanical behaviour of the ZA-27 alloy. The titanium dioxide particle content in the composites ranged from 0 to 6 per cent, in steps of 2 wt %. The composites were fabricated by the stir casting technique in which the reinforcement particles were dispersed in the vortex created in the molten matrix alloy. The study revealed improvements in Young's modulus, ultimate tensile strength (UTS), compressive strength, yield strength and hardness of the composites as the titanium dioxide content was increased, but at the expense of ductility and impact strength. The fracture behaviour of the composite was also significantly influenced by the presence of titanium dioxide particles. Eventual fracture was a result of crack propagation through the matrix as well as through the reinforcing particles. Scanning electron microscopy and fractography analyses were carried out to provide suitable explanations for the observed phenomena.

scholarly journals Effect of fly ash particle reinfo rcement on microstructure, porosity and hardness in Al-(Si-Mg) cast composites

2017 ◽  
Vol 23 (1&2) ◽  
pp. 113 ◽  
Author(s):  
M.B. Harun ◽  
S.R. Shamsudin ◽  
H. Yazid ◽  
Z. Selamat ◽  
M.S. Sattar ◽  
...  
Keyword(s):  
Fly Ash ◽  
Casting Process ◽  
Matrix Alloy ◽  
Stir Casting ◽  
Image Analyzer ◽  
Microscopy Image ◽  
Optical Microscopy Image ◽  
Cast Composites ◽  
The Matrix ◽  
Scanning Electron

The microstructure of cast Al-4Si-Mg reinforcedwith fly ash particles at various particlecontents has been studied. The composites were fabricated by stir casting process andcharacterized by optical microscopy, image analyzer, scanning electron microscopy and hardness measurements. The results showed that particle contents affected to the presence oforosities and hardness of the composites. It was observed that increasing the fly ash contentincrease the porosity in the composites, with the matrix alloy reinforced with 15 wt.% of fly ash particles having the highest porosity and lowest hardness.

Effect of Reinforcement Type and Extrusion on the Microstructure and Mechanical Behavior of Al Alloy Composites

2015 ◽  
Author(s):  
Shanmuga Sundaram Karibeeran ◽  
Dhanalakshmi Sathishkumar ◽  
Balasubramanian Muthaih ◽  
Sivakumar Palanivelu
Keyword(s):  
Mechanical Properties ◽  
Base Alloy ◽  
Matrix Alloy ◽  
Stir Casting ◽  
Extrusion Process ◽  
Al Alloy ◽  
Matrix Composites ◽  
Tension Tests ◽  
Cast Composites ◽  
The Matrix

Aluminum based metal matrix composites offer greater potential for light weight, wear resistant and high temperature applications. Secondary processing like extrusion results in the improvement of strength and ductility of the as-cast composites. The objective of this research is to investigate the effect of reinforcement type and extrusion process on the microstructure and mechanical properties of the hot extruded Al2014 aluminum alloy. Two different composites were made by reinforcing the alloy with 10 wt.% SiC and 10 wt.% Si3N4 particles using stir casting method. The particles were electroless Ni coated to improve the wettability of reinforcement by the matrix alloy. The composite ingots were further extruded at 475 °C with an extrusion ratio of 8:1. The microstructures and the mechanical properties of the base alloy and the composites were examined systematically. The extruded composites show more homogenous microstructure with uniform distribution of particles in the matrix alloy. Both the Al/SiC and Al/Si3N4 composites exhibited improved hardness compared to the base alloy in both as-cast and extruded conditions. It was also found from tension tests that the both the composites show higher yield strength, ductility and ultimate tensile strength (UTS) than the base alloy in the extruded condition. The reason for improvement in strength in the extruded conditions is explained in detail. Fracture surface analysis revealed the transition from brittle fracture mode in the as cast composites to the ductile fracture in the extruded condition.

Effect of Rolling on Microstructure and Wear Behavior of Hot Rolled Al6061-Beryl Composites

2012 ◽  
Vol 463-464 ◽  
pp. 444-448 ◽  
Author(s):  
H.N. Reddappa ◽  
K.R. Suresh ◽  
H.B. Niranjan ◽  
K.G. Satyanarayana
Keyword(s):  
Wear Behavior ◽  
Stir Casting ◽  
Matrix Composites ◽  
Casting Technique ◽  
Wear Rates ◽  
Optical Microstructure ◽  
Cast Composites ◽  
The Matrix ◽  
Hot Rolled ◽  
Sliding Distance

The present paper deals with the study of microstructure and wear characteristics of hot rolled beryl reinforced aluminium metal matrix composites (AMMCs). Al6061-beryl composites with 2, 6 and 10% of beryl were made using stir casting technique. The optical microstructure reveals the homogeneous dispersion of beryl particles in the matrix. The worn surfaces have been observed under SEM to understand the mechanism of wear. Hot rolled composites at 4500C possess higher hardness and lower specific wear rates under all loads and sliding distance studied in this investigation, when compared with cast composites.

scholarly journals Plastic Instabilities Induced by the Portevin - Le Châtelier Effect and Fracture Character of Deformed Mg-Li Alloys Investigated Using the Acoustic Emission Method

2016 ◽  
Vol 61 (2) ◽  
pp. 897-904
Author(s):  
A. Pawełek ◽  
A. Piątkowski ◽  
W. Wajda ◽  
W. Skuza ◽  
A. Tarasek ◽  
...  
Keyword(s):  
Acoustic Emission ◽  
Grain Boundaries ◽  
Plastic Flow ◽  
Elevated Temperatures ◽  
High Stress ◽  
Tensile Tests ◽  
Internal Stresses ◽  
Sem Images ◽  
High Stress Concentration ◽  
Fracture Character

AbstractThe results of the investigation of both mechanical and acoustic emission (AE) behaviors of Mg4Li5Al and Mg4Li4Zn alloys subjected to compression and tensile tests at room temperature are compared with the test results obtained using the same alloys and loading scheme but at elevated temperatures. The main aim of the paper is to investigate, to determine and to explain the relation between plastic flow instabilities and the fracture characteristics. There are discussed the possible influence of the factors related with enhanced internal stresses such as: segregation of precipitates along grain boundaries, interaction of solute atoms with mobile dislocations (Cottrell atmospheres) as well as dislocation pile-ups which may lead to the microcracks formation due to the creation of very high stress concentration at grain boundaries. The results show that the plastic flow discontinuities are related to the Portevin-Le Châtelier phenomenon (PL effect) and they are correlated with the generation of characteristic AE pulse trains. The fractography of broken samples was analyzed on the basis of light (optical), TEM and SEM images.

Electrolytic Isolation of Twin-Type Shock Deformation Structures

1967 ◽  
Vol 25 ◽  
pp. 318-319
Author(s):  
F. I. Grace ◽  
L. E. Murr
Keyword(s):  
Grain Boundaries ◽  
Thin Foil ◽  
Electrolyte Composition ◽  
Experimental Conditions ◽  
Average Current Density ◽  
Electron Transmission ◽  
Deformation Structures ◽  
The Matrix ◽  
Average Current ◽  
Specimen Edge

During the course of electron transmission investigations of the deformation structures associated with shock-loaded thin foil specimens of 70/30 brass, it was observed that in a number of instances preferential etching occurred along grain boundaries; and that the degree of etching appeared to depend upon the various experimental conditions prevailing during electropolishing. These included the electrolyte composition, the average current density, and the temperature in the vicinity of the specimen. In the specific case of 70/30 brass shock-loaded at pressures in the range 200-400 kilobars, the predominant mode of deformation was observed to be twin-type faults which in several cases exhibited preferential etching similar to that observed along grain boundaries. A novel feature of this particular phenomenon was that in certain cases, especially for twins located in the vicinity of the specimen edge, the etching or preferential electropolishing literally isolated these structures from the matrix.

Diffraction effects from inclined grain boundaries in polycrystalline thin foils

1978 ◽  
Vol 36 (1) ◽  
pp. 420-421
Author(s):  
C.B. Carter ◽  
A.M. Donald ◽  
S.L. Sass
Keyword(s):  
Thin Film ◽  
Grain Boundaries ◽  
Boundary Plane ◽  
Foil Surface ◽  
Thin Foils ◽  
The Matrix ◽  
Firm Basis ◽  
Diffraction Patterns ◽  
Wave Matching ◽  
Diffraction Effects

Using thin-film gold bicrystals with the boundary plane parallel to the foil surface, it has been shown(l,2) that networks of grain boundary dislocations can act as diffraction gratings and give rise to subsidiary reflections close to the matrix reflections in electron diffraction patterns. Recently several groups of workers(3-5) have shown that inclined boundaries in polycrystalline specimens also produce extra reflections which may be due to the periodic nature of the boundaries. In general grain boundaries in polycrystalline specimens will be steeply inclined to the foil surface and additional reflections due to wave matching at the boundary(6) will also be present. The diffraction technique has the potential for providing detailed information on the structure of inclined boundaries (see, for example (5)), especially for the case where the image contains no useful information. In order to provide a firm basis for this technique, the geometry of the diffraction effects expected from inclined boundaries and the influence of these effects on the appearance of images will be examined.

Lattice imaging of precipitates in Al-Zn-Mg alloy

1986 ◽  
Vol 44 ◽  
pp. 412-413
Author(s):  
C. K. Wu
Keyword(s):  
Grain Boundaries ◽  
Homogeneous Nucleation ◽  
Alloy System ◽  
Mg Alloy ◽  
List Type ◽  
Lattice Structures ◽  
Type Number ◽  
Orientation Relationships ◽  
Lattice Imaging ◽  
The Matrix

The precipitation phenomenon in Al-Zn-Mg alloy is quite interesting and complicated and can be described in the following categories:(i) heterogeneous nucleation at grain boundaries;(ii) precipitate-free-zones (PFZ) adjacent to the grain boundaries;(iii) homogeneous nucleation of snherical G.P. zones, n' and n phases inside the grains. The spherical G.P. zones are coherent with the matrix, whereas the n' and n phases are incoherent. It is noticed that n' and n phases exhibit plate-like morpholoay with several orientation relationship with the matrix. The high resolution lattice imaging techninue of TEM is then applied to study precipitates in this alloy system. It reveals the characteristics of lattice structures of each phase and the orientation relationships with the matrix.

Mechanical characterization of LM25 alloy matrix composite reinforced with boron carbide

2021 ◽  
pp. 002199832110055
Author(s):  
Zeeshan Ahmad ◽  
Sabah Khan
Keyword(s):  
Tensile Strength ◽  
Boron Carbide ◽  
Mechanical Characterization ◽  
Stir Casting ◽  
Surface Mapping ◽  
Alloy Matrix ◽  
Casting Technique ◽  
The Matrix ◽  
Carbide Particles

Alumnium alloy LM 25 based composites reinforced with boron carbide at different weight fractions of 4%, 8%, and 12% were fabricated by stir casting technique. The microstructures and morphology of the fabricated composites were studied by scanning electron microscopy and energy dispersive spectroscopy. Elemental mapping of all fabricated composites were done to demonstrate the elements present in the matrix and fabricated composites. The results of microstructural analyses reveal homogenous dispersion of reinforcement particles in the matrix with some little amount of clustering found in composites reinforced with 12% wt. of boron carbide. The mechanical characterization is done for both alloy LM 25 and all fabricated composites based on hardness and tensile strength. The hardness increased from 13.6% to 21.31% and tensile strength 6.4% to 22.8% as reinforcement percentage of boron carbide particles increased from 0% to 12% wt. A fractured surface mapping was also done for all composites.

Integrity Assessment and On-Site Repair of a Floating Production Platform

2005 ◽  
Author(s):  
Mauro G. Marinho ◽  
Alexandre M. Pope ◽  
Luiz Claudio Meniconi ◽  
Luiz Henrique M. Alves ◽  
Cesar Del Vecchio
Keyword(s):  
High Stress ◽  
Local Strain ◽  
Business Unit ◽  
Gusset Plates ◽  
Strain Measurements ◽  
Integrity Assessment ◽  
High Stress Concentration ◽  
Production Platform ◽  
Welding Defects ◽  
Classification Society

Following the warning of a flooded bow horizontal brace of a semi-submersible production platform, an inspection diving team was mobilized and cracks were found at both bow and aft K-joints. Analysis of the service life of the platform, together with the results of structural analysis and local strain measurements, concluded that cracking was caused by fatigue initiated at high stress concentration points on the gusset plates inserted in the tubular joints. As a consequence of the fractured plates other cracks were nucleated close to the intersection lines of the braces that compose the K-joints. Based on this analysis different repair possibilities were proposed. To comply with the production goals of the Business Unit it was decided to repair the platform on-site and in production in agreement with the Classification Society. The proposed repair contemplated the installation of two flanges on the gusset plates between the diagonal braces by underwater wet (UWW) welding. Cracks at the gusset plates were also removed by grinding and wet welding. Defects located at the braces are being monitored and repaired by the installation of backing bars, by wet welding, followed by grinding and welding from the inside. To carry out the job two weld procedures and ten welder-divers were qualified.

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