Microwave Sintering and Melting of Titanium Powder for Low-Cost Processing

2010 ◽  
Vol 436 ◽  
pp. 131-140 ◽  
Author(s):  
Ralph W. Bruce ◽  
Arne W. Fliflet ◽  
Hugo E. Huey ◽  
Chad Stephenson ◽  
M. Ashraf Imam

The emerging reduction technologies for titanium from ore produce powder instead of sponge. Conventional methods for sintering and melting of titanium powder are costly, as they are energy intensive and require high vacuum, 10-6 Torr or better, since titanium acts as a getter for oxygen at high temperature, adversely affecting mechanical properties. Other melting processes such as plasma arcs have the additional problem of electrode consumption, and direct induction heating of the titanium powder is problematic. Microwave sintering or melting in an atmospheric pressure argon gas environment is potentially cost effective and energy efficient due to the possibility of direct microwave heating of the titanium powder augmented by hybrid heating in a ceramic casket. We are investigating this approach at the Naval Research Laboratory using an S–Band microwave system. The experimental setup and the results of melting and sintering experiments will be described including a rough estimate of energy usage.

2018 ◽  
Vol 930 ◽  
pp. 609-612
Author(s):  
Quezia Cardoso ◽  
Franks Martins Silva ◽  
Ligia Silverio Vieira ◽  
Julio Cesar Serafim Casini ◽  
Solange Kazume Sakata ◽  
...  

Graphene has attracted significant interest because of its excellent electrical properties. However, a practical method for producing graphene on a large scale is yet to be developed. Graphene oxide (GO) can be partially reduced to graphene-like sheets by removing the oxygen-containing groups and recovering the conjugated structure. GO can be produced using inexpensive graphite as the raw material via cost-effective chemical methods. High vacuum and temperature (10−7 mbar and 1100°C, respectively) conditions are well-known to enable the preparation of reduced powder at the laboratory scale. However, a large-scale high vacuum reduction system that can be routinely operated at 10−7 mbar requires considerable initial capital as well as substantial operational and maintenance costs. The current study aims at developing an inexpensive method for the large-scale reduction of graphene oxide. A stainless steel vessel was evacuated to backing-pump pressure (10−2 mbar) and used to process GO at a range of temperatures. The reduction of GO powder at low vacuum pressures was attempted and investigated by X-ray diffraction and Fourier transform infrared spectroscopy. The experimental results of processing GO powder at various temperatures (200–1000°C) at relatively low pressures are reported. The microstructures of the processed materials were investigated using scanning electron microscopy and chemical microanalyses via energy dispersive X-ray analysis.


1988 ◽  
Vol 31 (6) ◽  
pp. 30-38
Author(s):  
Elhanan Dgany ◽  
Eytan Kochavi ◽  
Shimon Gruntman ◽  
Asher Kinan

A thermal vacuum testing facility for electronic units has been specified, designed, and built. It is fully operational and performs its tasks—thermal vacuum qualification and acceptance testing of electronic units. All performance requirements and design details have been carefully evaluated on a cost-effective basis, resulting in achieving the design goal of low price (purchase, operation, and maintenance) together with ease of operation, maintenance simplicity, and upgrading options. The major cost saving originated from a detailed analysis of thermal vacuum requirements that resulted in low cost substitutes to the common thermal shroud, together with a thermal plate. The plate is actively thermally controlled by a circulating fluid that is temperature regulated by a commercial heating and cooling unit. The high vacuum pumping system includes a diffusion pump with backstreaming holders.


2013 ◽  
Vol 551 ◽  
pp. 3-10 ◽  
Author(s):  
M. Ashraf Imam ◽  
F.H. Sam Froes ◽  
Ramana G. Reddy

The major reason that there is not more widespread use of titanium and its alloys is the high cost. In this paper, developments in one cost effective approach to fabrication of titanium components - powder metallurgy - will be discussed under various aspects of this technology. The aspects to be discussed are the blended elemental approach, pre-alloyed techniques, additive layer manufacturing, metal injection molding, spray deposition and microwave sintering. A brief review of a number of low cost powder production processes is also presented.


2014 ◽  
Vol 1019 ◽  
pp. 11-18 ◽  
Author(s):  
M. Ashraf Imam ◽  
Jerry Feng ◽  
Benjamin Y. Rock ◽  
Arne W. Fliflet

Microwave sintering of titanium and its alloys is a recent development in powder metallurgy of titanium. The sintering in an atmospheric pressure argon gas environment or vacuum is potentially cost effective and energy efficient compared to conventional sintering methods due to the possibility of direct microwave heating of the titanium powder via in-depth energy deposition augmented by hybrid heating in a ceramic casket. The in-depth heating permits very rapid processing (cycle times of potentially less than 10 minutes) which is intended to preserve a very fine grain structure in the final product resulting in excellent mechanical properties and the possibility of superplastic forming. We are investigating this approach using an S–Band microwave system. The process can be also used for composites, laminates, direct alloying, and functionally gradient materials. Evaluations to optimize different parameters for controlling the final density, microstructure, and properties of these materials are underway and results are discussed.


Author(s):  
Aqeel H. Kazmi ◽  
Michael J. O'Grady ◽  
Gregory M.P. O' Hare

A number of energy problems including limited energy resources, increased energy demand, and rising energy prices, have motivated energy conservation in the residential and commercial sectors. Access to real-time energy usage information is perceived as a prerequisite for energy usage reductions. A variety of computational approaches have been proposed to monitor energy usage within buildings. Currently, Non-intrusive Load Monitoring (NILM) is perceived as the most cost-effective and scalable solution. In this article, a technological profile of this technique is constructed through the provision of key background developments, revision of existing solutions, consideration of outstanding problems, and identification of some pertinent future research directions.


Author(s):  
Tanwi Singh ◽  
Anshuman Sinha

The major risk associated with low platelet count in pregnancy is the increased risk of bleeding during the childbirth or post that. There is an increased blood supply to the uterus during pregnancy and the surgical procedure requires cutting of major blood vessels. Women with thrombocytopenia are at increased risk of losing excessive blood. The risk is more in case of caesarean delivery as compared to vaginal delivery. Hence based on above findings the present study was planned for Assessment of the Platelet Count in the Pregnant Women in IGIMS, Patna, Bihar. The present study was planned in Department of Pathology, Indira Gandhi Institute of Medical Science, Patna, Bihar, India. The present study was planned from duration of January 2019 to June 2019. In the present study 200 pregnant females samples received for the platelet estimation were enrolled in the present study. Clinically platelet indices can be a useful screening test for early identification of preeclampsia and eclampsia. Also platelet indices can assess the prognosis of this disease in pregnant women and can be used as an effective prognostic marker because it correlates with severity of the disease. Platelet count is a simple, low cost, and rapid routine screening test. Hence the data generated from the present study concludes that platelet count can be used as a simple and cost effective tool to monitor the progression of preeclampsia, thereby preventing complications to develop during the gestational period. Keywords: Platelet Count, Pregnant Women, IGIMS, Patna, Bihar, etc.


2019 ◽  
Vol 2019 (4) ◽  
pp. 7-22
Author(s):  
Georges Bridel ◽  
Zdobyslaw Goraj ◽  
Lukasz Kiszkowiak ◽  
Jean-Georges Brévot ◽  
Jean-Pierre Devaux ◽  
...  

Abstract Advanced jet training still relies on old concepts and solutions that are no longer efficient when considering the current and forthcoming changes in air combat. The cost of those old solutions to develop and maintain combat pilot skills are important, adding even more constraints to the training limitations. The requirement of having a trainer aircraft able to perform also light combat aircraft operational mission is adding unnecessary complexity and cost without any real operational advantages to air combat mission training. Thanks to emerging technologies, the JANUS project will study the feasibility of a brand-new concept of agile manoeuvrable training aircraft and an integrated training system, able to provide a live, virtual and constructive environment. The JANUS concept is based on a lightweight, low-cost, high energy aircraft associated to a ground based Integrated Training System providing simulated and emulated signals, simulated and real opponents, combined with real-time feedback on pilot’s physiological characteristics: traditionally embedded sensors are replaced with emulated signals, simulated opponents are proposed to the pilot, enabling out of sight engagement. JANUS is also providing new cost effective and more realistic solutions for “Red air aircraft” missions, organised in so-called “Aggressor Squadrons”.


2018 ◽  
Vol 32 (2) ◽  
pp. 103-119
Author(s):  
Colleen M. Boland ◽  
Chris E. Hogan ◽  
Marilyn F. Johnson

SYNOPSIS Mandatory existence disclosure rules require an organization to disclose a policy's existence, but not its content. We examine policy adoption frequencies in the year immediately after the IRS required mandatory existence disclosure by nonprofits of various governance policies. We also examine adoption frequencies in the year of the subsequent change from mandatory existence disclosure to a disclose-and-explain regime that required supplemental disclosures about the content and implementation of conflict of interest policies. Our results suggest that in areas where there is unclear regulatory authority, mandatory existence disclosure is an effective and low cost regulatory device for encouraging the adoption of policies desired by regulators, provided those policies are cost-effective for regulated firms to implement. In addition, we find that disclose-and-explain regulatory regimes provide stronger incentives for policy adoption than do mandatory existence disclosure regimes and also discourage “check the box” behavior. Future research should examine the impact of mandatory existence disclosure rules in the year that the regulation is implemented. Data Availability: Data are available from sources cited in the text.


2021 ◽  
Vol 0 (0) ◽  
Author(s):  
Robert Christie

Abstract This paper presents an overview of the general chemical principles underlying the structures, synthesis and technical performance of azo pigments, the dominant chemical class of industrial organic pigments in the yellow, orange, and red shade areas, both numerically and in terms of tonnage manufactured. A description of the most significant historical features in this group of pigments is provided, starting from the discovery of the chemistry on which azo colorants are based by Griess in the mid-nineteenth century, through the commercial introduction of the most important classical azo pigments in the early twentieth century, including products known as the Hansa Yellows, β-naphthol reds, including metal salt pigments, and the diarylide yellows and oranges, to the development in the 1950s and 1960s of two classes of azo pigments that exhibit high performance, disazo condensation pigments and benzimidazolone-based azo pigments. A feature that complicates the description of the chemical structures of azo pigments is that they exist in the solid state as the ketohydrazone rather than the hydroxyazo form, in which they have been traditionally been illustrated. Numerous structural studies conducted over the years on an extensive range of azo pigments have demonstrated this feature. In this text, they are referred to throughout as azo (hydrazone) pigments. Since a common synthetic procedure is used in the manufacture of virtually all azo (hydrazone) pigments, this is discussed in some detail, including practical aspects. The procedure brings together two organic components as the fundamental starting materials, a diazo component and a coupling component. An important reason for the dominance of azo (hydrazone) pigments is that they are highly cost-effective. The syntheses generally involve low cost, commodity organic starting materials and are carried out in water as the reaction solvent, which offers obvious economic and environmental advantages. The versatility of the approach means that an immense number of products may be prepared, so that they have been adapted structurally to meet the requirements of many applications. On an industrial scale, the processes are straightforward, making use of simple, multi-purpose chemical plant. Azo pigments may be produced in virtually quantitative yields and the processes are carried out at or below ambient temperatures, thus presenting low energy requirements. Finally, provided that careful control of the reaction conditions is maintained, azo pigments may be prepared directly by an aqueous precipitation process that can optimise physical form, with control of particle size distribution, crystalline structure, and surface character. The applications of azo pigments are outlined, with more detail reserved for subsequent papers on individual products.


2021 ◽  
Vol 13 (15) ◽  
pp. 8421
Author(s):  
Yuan Gao ◽  
Jiandong Huang ◽  
Meng Li ◽  
Zhongran Dai ◽  
Rongli Jiang ◽  
...  

Uranium mining waste causes serious radiation-related health and environmental problems. This has encouraged efforts toward U(VI) removal with low cost and high efficiency. Typical uranium adsorbents, such as polymers, geopolymers, zeolites, and MOFs, and their associated high costs limit their practical applications. In this regard, this work found that the natural combusted coal gangue (CCG) could be a potential precursor of cheap sorbents to eliminate U(VI). The removal efficiency was modulated by chemical activation under acid and alkaline conditions, obtaining HCG (CCG activated with HCl) and KCG (CCG activated with KOH), respectively. The detailed structural analysis uncovered that those natural mineral substances, including quartz and kaolinite, were the main components in CCG and HCG. One of the key findings was that kalsilite formed in KCG under a mild synthetic condition can conspicuous enhance the affinity towards U(VI). The best equilibrium adsorption capacity with KCG was observed to be 140 mg/g under pH 6 within 120 min, following a pseudo-second-order kinetic model. To understand the improved adsorption performance, an adsorption mechanism was proposed by evaluating the pH of uranyl solutions, adsorbent dosage, as well as contact time. Combining with the structural analysis, this revealed that the uranyl adsorption process was mainly governed by chemisorption. This study gave rise to a utilization approach for CCG to obtain cost-effective adsorbents and paved a novel way towards eliminating uranium by a waste control by waste strategy.


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