Effect of ECAP Pass on Corrosion Behavior of High-Al Content Magnesium Alloys

2013 ◽  
Vol 747-748 ◽  
pp. 270-275
Author(s):  
Qiang Fan ◽  
Wei Liang ◽  
Li Ping Bian ◽  
Man Qing Cheng
Keyword(s):  
Corrosion Resistance ◽  
Corrosion Behavior ◽  
Performance Test ◽  
Corrosion Current ◽  
Second Phase ◽  
Al Content ◽  
Microstructure Observation ◽  
Angular Pressing ◽  
The Matrix ◽  
High Al Content

In view of low strength and poor corrosion resistance of Mg alloys, a Mg-12Al-0.7Si alloy was designed, fabricated and subjected to equal channel angular pressing (ECAP) in order to refine the microstructure. Microstructure observation and electrochemical performance test were conducted to investigate the influence of the microstructural variation subjected to multi-pass ECAP processing on the corrosion behavior of the alloy. The results showed that both α-Mg matrix and β-Mg17Al12of the alloy were significantly refined after processing for different passes (2,4,6,8) through route BC, and the 4-pass ECAPed alloy in 3.5% NaCl solution presents the lowest weight loss, lower corrosion current and higher corrosion potential in the polarization curves. The reason for high corrosion resistance of 4-pass ECAPed alloy and the effects of grain size of the matrix and the particle size, distribution of second phase and dynamic precipitates on corrosion behavior of the alloy were discussed.

Effect of Y on Microstructure and Corrosion Resistance of AZ61 Magnesium Alloy

2011 ◽  
Vol 284-286 ◽  
pp. 1529-1532
Author(s):  
Chun Xiang Xu ◽  
Zhi Ling Bai ◽  
Zhen Qiang Wang ◽  
Hui Ju ◽  
Zhi Wei Zhang
Keyword(s):  
Corrosion Resistance ◽  
Magnesium Alloy ◽  
Corrosion Current ◽  
Second Phase ◽  
Nacl Solution ◽  
X Ray Diffraction ◽  
Az61 Magnesium Alloy ◽  
Az61 Alloy ◽  
Refined Microstructure ◽  
The Matrix

The effect of Y addition on the microstructure of AZ61 alloy was investigated by optical microscopy (OM), X-ray diffraction analysis (XRD) and scanning electron microscopy (SEM). The corrosion behavior of AZ61 alloy with Y addition in 3.5 % NaCl solution was studied by static weight loss and polarization curves corrosion tests. The results show that AZ61 alloy with Y addition can refine grain size of the matrix and alter the distribution of the phase β-Mg17Al12from continuous network morphology transition to small and dispersive distribution along the grain boundary by forming the second phase Al2Y which has a high melting point. In addition, the addition of Y can decrease the corrosion current density of AZ61 magnesium alloy in 3.5% NaCl solution, thereby improving the corrosion resistance of AZ61 magnesium alloy. Results show that AZ61 magnesium alloy with 1.0% Y has the most refined microstructure and the best corrosion resistance.

scholarly journals Corrosion Behavior and Osteogenic Activity of a Biodegradable Orthopedic Implant Mg–Si Alloy with a Gradient Structure

Metals ◽  
2021 ◽  
Vol 11 (5) ◽  
pp. 781
Author(s):  
Weiyan Jiang ◽  
Wenzhou Yu
Keyword(s):  
Corrosion Resistance ◽  
Corrosion Behavior ◽  
Polarization Resistance ◽  
Corrosion Current Density ◽  
Corrosion Current ◽  
Gradient Structure ◽  
Orthopedic Implant ◽  
Biological Functions ◽  
Alloy Matrix ◽  
Osteogenic Activity

A gradient Mg-8 wt % Si alloy, which was composed of the agglomerated Mg2Si crystals coating (GMS8-1) and the eutectic Mg–Si alloy matrix (GMS8-2), was designed for biodegradable orthopedic implant materials. The bio-corrosion behavior was evaluated by the electrochemical measurements and the immersion tests. The results show that a significant improvement of bio-corrosion resistance was achieved by using the gradient Mg–Si alloy, as compared with the traditional Mg-8 wt % Si alloy (MS8), which should be attributed to the compact and insoluble Mg2Si phase distributed on the surface of the material. Especially, GMS8-1 exhibits the highest polarization resistance of 1610 Ω, the lowest corrosion current density of 1.7 × 10−6 A.cm−2, and the slowest corrosion rate of 0.10 mm/year. In addition, GMS8-1 and GMS8-2 show better osteogenic activity than MS8, with no cytotoxicity to MC3T3-E1 cells. This work provides a new way to design a gradient biodegradable Mg alloys with some certain biological functions.

scholarly journals Chemical Composition and Corrosion Behavior of a-C:H/DLC Film-Coated Titanium Substrate in Simulated PEMFC Environment

Coatings ◽  
2021 ◽  
Vol 11 (7) ◽  
pp. 820
Author(s):  
Beibei Han ◽  
Mengyuan Yan ◽  
Dongying Ju ◽  
Maorong Chai ◽  
Susumu Sato
Keyword(s):  
Corrosion Resistance ◽  
Corrosion Behavior ◽  
Metal Ion ◽  
Ion Beam ◽  
Titanium Substrate ◽  
Corrosion Current ◽  
Ion Concentration ◽  
Bipolar Plates ◽  
High Adhesion ◽  
Corrosion Behaviors

The amorphous hydrogenated (a-C:H) film-coated titanium, using different CH4/H2 and deposition times, was prepared by the ion beam deposition (IBD) method, which has the advantage of high adhesion because of the graded interface mixes at the atomic level. The chemical characterizations and corrosion behaviors of a-C:H film were investigated and evaluated by SEM, AFM, Raman spectroscopy, EPMA, TEM and XPS. An a-C:H film-coated titanium was corroded at 0.8 V, 90 °C in a 0.5 mol/L H2SO4 solution for 168 h. The metal ion concentration in the H2SO4 corrosion solution and the potentiodynamic polarization behavior were evaluated. Results indicate that a higher CH4/H2 of 1:0 and a deposition time of 12 h can result in a minimum ID/IG ratio of 0.827, Ra of 5.76 nm, metal ion concentration of 0.34 ppm in the corrosion solution and a corrosion current of 0.23 µA/cm2. The current density in this work meets the DOE’s 2020 target of 1 µA/cm2. Electrical conductivity is inversely proportional to the corrosion resistance. The significant improvement in the corrosion resistance of the a-C:H film was mainly attributed to the increased sp3 element and nanocrystalline TiC phase in the penetration layer. As a result, the a-C:H film-coated titanium at CH4/H2 = 1:0 with improved anti-corrosion behavior creates a great potential for PEMFC bipolar plates.

Recrystallization in Ultra-Fine Grain Structures of AA3104 Alloy Processed by ECAP and HPT

2012 ◽  
Vol 715-716 ◽  
pp. 346-353
Author(s):  
H. Paul ◽  
T. Baudin ◽  
K. Kudłacz ◽  
A. Morawiec
Keyword(s):  
High Pressure Torsion ◽  
Deformation Mode ◽  
Second Phase ◽  
Orientation Measurement ◽  
Angular Pressing ◽  
Second Phase Particles ◽  
Average Grain Size ◽  
The Matrix ◽  
Electron Microscopes ◽  
Different Strains

The objective of this study was to determine the effect of deformation mode on recrystallization behavior of severely deformed material. Commercial purity AA3104 aluminum alloy was deformed via high pressure torsion and equal channel angular pressing to different strains and then annealed to obtain the state of partial recrystallization. The microstructure and the crystallographic texture were analysed using scanning and transmission electron microscopes equipped with orientation measurement facilities. The nucleation of new grains was observed in bulk recrystallized samples and during in-situ recrystallization in the transmission microscope. Irrespective of the applied deformation mode, a large non-deformable second phase particles strongly influenced strengthening of the matrix through deformation zones around them. It is known that relatively high stored energy stimulates the nucleation of new grains during the recrystalization. In most of the observed cases, the growth of recrystallized grains occurred by the coalescence of neighboring subcells. This process usually led to nearly homogeneous equiaxed grains of similar size. The diameter of grains in the vicinity of large second phase particles was only occasionally significantly larger than the average grain size. Large grains were most often observed in places far from the particles. TEM orientation mapping from highly deformed zones around particles showed that orientations of new grains were not random and only strictly defined groups of orientations were observed.

Effect of Bi Addition on the Corrosion Behavior of Zirconium Alloys

2013 ◽  
Author(s):  
M. Y. Yao ◽  
B. X. Zhou ◽  
Q. Li ◽  
W. P. Zhang ◽  
L. Zhu ◽  
...  
Keyword(s):  
Solid Solution ◽  
Corrosion Resistance ◽  
Corrosion Behavior ◽  
Mass Fraction ◽  
Zirconium Alloys ◽  
Deionized Water ◽  
Second Phase ◽  
Micro Structure ◽  
Second Phase Particles ◽  
Structure Observation

In order to investigate systematically the effect of Bi addition on the corrosion resistance of zirconium alloys, different zirconium-based alloys, including Zr-4 (Zr-1.5Sn-0.2Fe-0.1Cr), S5 (Zr-0.8Sn-0.35Nb-0.4Fe-0.1Cr), T5 (Zr-0.7Sn-1.0Nb-0.3Fe-0.1Cr) and Zr-1Nb, were adopted to prepare the zirconium alloys containing Bi of 0∼0.5% in mass fraction. These alloys were denoted as Zr-4+xBi, S5+xBi, T5+xBi and Zr-1Nb+xBi, respectively. The corrosion behavior of these specimens was investigated by autoclave testing in lithiated water with 0.01 M LiOH or deionized water at 360°C/18.6 MPa and in superheated steam at 400 °C/10.3 MPa. The micro structure of the alloys was examined by TEM and the second phase particles (SPPs) were analyzed by EDS. Micro structure observation shows that the addition of Bi promotes the precipitation of Sn as second phase particles (SPPs) because Sn is in solid solution in α-Zr matrix in Zr-4, S5 and T5 alloys. The concentration of Bi dissolved in α-Zr matrix increase with the increase of Nb in the alloys, and the excess Bi precipitates as Bi-containing SPPs. The corrosion results show that the effect of Bi addition on the corrosion behavior of different zirconium-based alloys is very complicated, depending on their compositions and corrosion conditions. In the case of higher Bi concentration in α-Zr, the zirconium alloys exhibit better corrosion resistance. However, in the case of precipitation of Bi-containing SPPs, the corrosion resistance gets worse. This indicates that the solid solution of Bi in α-Zr matrix can improve the corrosion resistance, while the precipitation of the Bi-containing SPPs is harmful to the corrosion resistance.

Electrochemical Corrosion Behavior of Different Graphite Shapes Cast Irons in Acidic Solution

2014 ◽  
Vol 906 ◽  
pp. 275-282
Author(s):  
Zhu Huan Yu ◽  
Jun Feng Qiang ◽  
Hui Lu Li
Keyword(s):  
Electron Microscopy ◽  
Corrosion Resistance ◽  
Corrosion Behavior ◽  
Driving Force ◽  
Acidic Solution ◽  
Electrochemical Corrosion ◽  
White Iron ◽  
Cast Irons ◽  
The Matrix ◽  
Electrochemical Corrosion Behavior

The effect of graphite shapes on the electrochemical corrosion behavior of cast iron was studied by means of weight loss tests, electrochemical measurements and electron microscopy. It was found that the electrochemical corrosion behavior of graphite is significantly different from one other, and the corrosive potential difference between carbide ad the matrix is the main driving force of the different phase corrosions. Among them, the center A type and edge D type graphite exhibited the highest corrosion resistance. The corrosion of white iron is worst, because there are so many type carbides in white iron and so there is an obvious tendency to produce micro-cell in white iron.

Effects of potassium silicate on corrosion behavior of dacromet coating

2019 ◽  
Vol 66 (6) ◽  
pp. 819-826
Author(s):  
Khashayar Tabi ◽  
Mansour Farzam ◽  
Davood Zaarei
Keyword(s):  
Corrosion Resistance ◽  
Corrosion Behavior ◽  
Automobile Industry ◽  
Electrochemical Impedance ◽  
Salt Spray ◽  
Corrosion Current ◽  
Potassium Silicate ◽  
Coated Steel ◽  
Content Type ◽  
New Information

Purpose Potassium silicate sealer was applied on solvent-cleaned, acid-pickled, dacromet-coated steel to improve its corrosion resistance. The purpose of this paper is to study the corrosion behavior of dacromet-coated steel. Design/methodology/approach Potassium silicate sealer was applied on solvent-cleaned, acid-pickled, dacromet-coated steel to improve its corrosion resistance. Electrochemical impedance spectroscopy (EIS), potentiodynamic polarization, scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDS) and salt spray were carried out. SEM was used to study the morphological appearance of the surface. Findings The EIS behavior indicated that solvent-cleaned dacromet-coated steel sealed with potassium silicate showed that the corrosion current density was 2.664E − 5 A.cm2 which was reduced to 8.752E − 6 A.cm2 and the corrosion rate, which was 2.264E − 2 mm.year−1, was reduced to 7.438E − 3 mm.year−1 in NaCl 3.5 wt.per cent. EIS was used in NaCl 3.5 wt.%, and the Bode plot characteristics showed that the corrosion protection of solvent-cleaned, dacromet-coated steel was enhanced when sealed with potassium silicate. The EDS results of salt-sprayed, solvent-cleaned samples after 10 days indicated that the main corrosion products are composed of SiO2, ZnO and Al2O3. Research limitations/implications The detection of Li element in EDS was not possible because of the device limitation. Originality/value The current paper provides new information about the sealing properties of potassium silicate and its effects on the corrosion resistance of dacromet coating, which is widely used in many industries such as the automobile industry.

scholarly journals Study on Corrosion Behavior of Ultrafine-Grained Ti-6Al-7Nb Fabricated by Equal Channel Angular Pressing

Metals ◽  
2020 ◽  
Vol 10 (7) ◽  
pp. 950 ◽  
Author(s):  
Zequn Yu ◽  
Yuecheng Dong ◽  
Xin Li ◽  
Jingzhe Niu ◽  
Igor Alexandrov ◽  
...  
Keyword(s):  
Corrosion Resistance ◽  
Oxide Film ◽  
Equal Channel Angular Pressing ◽  
Corrosion Behavior ◽  
Photoelectron Spectroscopy ◽  
Electrochemical Impedance ◽  
Electrochemical Measurement ◽  
Coarse Grained ◽  
Angular Pressing ◽  
Ultrafine Grained

The aim of this study was to investigate the corrosion resistance of ultrafine-grained (UFG) Ti-6Al-7Nb fabricated by equal channel angular pressing (ECAP) and coarse-grained (CG) Ti- 6Al- 7Nb. The microstructure of each specimen was investigated by the electron backscattered diffraction (EBSD) method. The corrosion behavior of each specimen was determined by electrochemical measurement in Ringer’s solution. The surface corroded morphologies and oxide film formed on Ti-6Al-7Nb alloy after electrochemical measurement were investigated by scanning electron microscope (SEM) and X-ray photoelectron spectroscopy (XPS). EBSD investigation shows that the grain size of UFG Ti-6Al-7Nb decreased to ~0.4 µm, accompanied by low angle grain boundaries (LAGBs) accounting for 39%. Potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) results indicated that UFG Ti-6Al-7Nb alloy possessed a better corrosion resistance. The surface corroded morphologies revealed many small and shallow corrosion pits, which can be attributed to the good compactness of the oxide film and a rapid self- repairing ability of the UFG Ti-6Al-7Nb alloy.

Effects of Heat Treatment and Alloying of Spheroidal Graphite Cast Iron on Corrosion Resistance in Aqueous Environment

2004 ◽  
Vol 449-452 ◽  
pp. 533-536
Author(s):  
M. Aoyama ◽  
K. Tahashi ◽  
K. Matsuno
Keyword(s):  
Heat Treatment ◽  
Corrosion Resistance ◽  
Cast Iron ◽  
Current Density ◽  
Electrode Potential ◽  
Corrosion Current ◽  
Spheroidal Graphite ◽  
Spheroidal Graphite Cast Iron ◽  
Graphite Cast Iron ◽  
The Matrix

The present study examined the effects of heat treatment and the addition of Cu-Ni alloy on the corrosion resistance of the matrix of spheroidal graphite cast iron in aqueous environments. Test materials of white cast iron and carbon steel were used for comparison with spheroidal graphite cast iron. The alloy spheroidal graphite cast iron that added Cu and Ni was prepared. The spheroidal graphite cast iron was subjected to three kinds of heat treatment to adjust the matrix: annealing, oil quenching, and austemper heat treatment. In electrochemical tests, measurements of corrosion electrode potential and cathode and anode polarization were used. The following was clarified from the relationship between the electrode potential and current density of each of the materials in each of the solution. The alloy spheroidal graphite cast iron had a high corrosion electrode potential owing to the addition of Cu-Ni, and tended to have a low corrosion current density. This demonstrates that in any of the materials having a matrix adjusted by heat treatment, the addition of Cu-Ni increased the corrosion resistance. The corrosion current density was highest in a sulfuric acid environment.

Corrosion Behavior of Zr53.5Cu26.5Ni5Al12Ag3 Bulk Amorphous Alloy in 3.5% NaCl Solution

2011 ◽  
Vol 299-300 ◽  
pp. 427-431
Author(s):  
Yun Li ◽  
Shi Zhi Shang ◽  
Ming Cheng ◽  
Liang Xu ◽  
Shi Hong Zhang
Keyword(s):  
Corrosion Resistance ◽  
Amorphous Alloy ◽  
Passive Film ◽  
Corrosion Behavior ◽  
Electrochemical Impedance ◽  
Corrosion Current ◽  
Bulk Amorphous Alloy ◽  
Nacl Solution ◽  
Current Densities ◽  
Resistance Decrease

The corrosion behavior of Zr53.5Cu26.5Ni5Al12Ag3 bulk amorphous alloy in 3.5% NaCl solution was investigated by using potentiodynamic polarization experiments and electrochemical impedance spectroscopy (EIS). The results show that Zr53.5Cu26.5Ni5Al12Ag3 bulk amorphous alloy has the better corrosion resistance than its corresponding crystal alloy. During the bath in the 3.5% NaCl solution at 25°C, Zr53.5Cu26.5Ni5Al12Ag3 alloy has the lower corrosion current density than the corresponding crystal alloy. After 100h, the corrosion current densities of Zr53.5Cu26.5Ni5Al12Ag3 and the corresponding crystal alloy are 3.8415×10-8A/cm2 and 5.2827×10-7A/cm2, respectively. The results of EIS test indicate that Zr53.5Cu26.5Ni5Al12Ag3 bulk amorphous alloy has the excellent corrosion resistance because passive film with stable structure formed on the surface in 3.5% NaCl solution. With an increase in the immersion time, the passive film becomes thicker. It leads to impedance resistance and corrosion resistance decrease. The surface of Zr53.5Cu26.5Ni5Al12Ag3 bulk amorphous alloy in 3.5% NaCl solution for 100h was analyzed by SEM and EDS. The results show that the corrosive pitting can be found at both the amorphous alloy and the corresponding crystal alloy. However, the amorphous alloy has the better corrosive pitting resistance than the crystal one because the corrosion products formed by selective dissolving of Zr and Al elements. Moreover, the addition of Ag element helps to improve the corrosion resistance of the amorphous alloy greatly.

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