Effect of Ti Addition on Mechanical Properties of High Pressure Die Cast Al-Mg-Si Alloys

2013 ◽  
Vol 765 ◽  
pp. 23-27 ◽  
Author(s):  
Shou Xun Ji ◽  
Douglas Watson ◽  
Yun Wang ◽  
Mark White ◽  
Zhong Yun Fan

Titanium significantly improves the mechanical properties, especially the ductility of a diecast Al5Mg1.5Si0.6Mn alloy. When a titanium addition of 0.20 wt.% is made the elongation in the as-cast condition is increased from 11% to 18% and the yield strength is increased from 136 MPa to 157 MPa and the ultimate tensile strength from 296 MPa to 308 MPa. The improved mechanical performance can be attributed to the reduced tendency for hot tearing due to Ti addition.

Author(s):  
B. F. Luan ◽  
L. Q. Yang ◽  
T. G. Wei ◽  
K. L. Murty ◽  
C. S. Long ◽  
...  

To investigate the effects of Mo and Bi on mechanical properties of a Zr-Fe-Cr alloy at room temperature, seven Zr-Fe-Cr-Mo-Bi alloys with different compositions were designed. They were subjected to a series of rolling processes and heat treatments, and then sampled to measure mechanical properties by hardness and tensile test and to characterize microstructures by scanning electron microscope (SEM) and electron channel contrast (ECC) technique. Results indicated that among them two types of Zr-Fe-Cr-Mo-Bi alloys achieve the designed goals on mechanical properties and have the following advantages: (i) the hardness of the alloys, up to 334HV after annealing, is 40% higher than traditional Zr-4. (ii) The yield strength (YS) and ultimate tensile strength (UTS) of the alloys are 526 MP a and 889 MP a after hot rolling and annealing, markedly higher than the traditional Zr alloy. (iii) Good plasticity of the new Zr-Fe-Cr-Mo-Bi alloy is obtained with about 40% elongation, which is greatly higher than the Zr-Fe-Cr-Mo alloy thanks to the addition of Bi offsetting the disadvantage of addition Mo. Furthermore, according to observations of the microstructure observation, the reasons of the effect of the Mo and Bi elements on the mechanical performance of Zr-Fe-Cr alloy were studied and discussed.


2007 ◽  
Vol 534-536 ◽  
pp. 545-548 ◽  
Author(s):  
Ola Bergman ◽  
Björn Lindqvist ◽  
Sven Bengtsson

Powder grades pre-alloyed with 1.5-3 wt% chromium are suitable for PM steel components in high performance applications. These materials can be successfully sintered at the conventional temperature 1120 °C, although well-monitored sintering atmospheres with low oxygen partial pressures (<10-17-10-18 atm) are required to avoid oxidation. Mechanical properties of the Cralloyed PM grades are enhanced by a higher sintering temperature in the range 1120-1250 °C, due to positive effects from pore rounding, increased density and more effective oxide reduction. A material consisting of Astaloy CrM, which is pre-alloyed with 3 wt% Cr and 0.5 wt% Mo, and 0.6 wt% graphite obtains an ultimate tensile strength of 1470 MPa combined with an impact strength of 31 J at density 7.1 g/cm3, after sintering at 1250 °C followed by cooling at 2.5 °C/s and tempering.


2019 ◽  
Vol 4 (1) ◽  
pp. 12-20
Author(s):  
Marianna Bubenkó ◽  
György Fegyverneki ◽  
Dániel Molnár ◽  
Mónika Tokár

Grain refining is an important technological step for the nucleus growth of the melt, in order to increase the number of nuclei, to improve mechanical properties (tensile strength, yield strength, hardness, elongation), feeding conditions and to decrease the tendency of hot tearing and the degree of sintering. [1][2] The aim of the experiments was the determination of the grain refining effects of titanium (Ti) addition in the form of AlTi5B1 master alloy to the examined alloys (AlSi7MgCu0.5 – AC 42 000, AlSi9Cu3Fe0.5 – 46 500; AlSi9Cu1 – AC 46 400). The results prove that the addition of small amount of master alloy has a favourable effect on the foundry practice.


2019 ◽  
Vol 285 ◽  
pp. 57-62
Author(s):  
Chong Lin ◽  
Shu Sen Wu ◽  
Shu Lin Lü

The influence of high pressure and manganese on Fe-rich phases (FRPs) and mechanical properties of Al-14Si-2Fe alloy with rheo-squeeze casting (RSC) were investigated. The semi-solid alloy melt was prepared using ultrasonic vibration (UV), then formed by squeeze casting (SC). Results shows that the FRPs in as-cast Al-14Si-2Fe-(0.4,0.8)Mn alloys with SC are composed of coarse plate-shaped δ-Al4(Fe,Mn)Si2, long needle-shaped β-Al5(Fe,Mn)Si and bone-shaped α-Al15(Fe,Mn)3Si2phases when the pressure is 0 MPa. During the solidification of the alloys with RSC, the FRPs are first refined by UV, then furtherly refined as the pressure increases. With RSC, the FRPs in Al-14Si-2Fe-0.8Mn alloy are finer and rounder than that of the Al-14Si-2Fe-0.4Mn alloy under the same pressure. The FRPs in RSC Al-14Si-2Fe-0.8Mn alloy are mainly granular particles with an average diameter of about 12 μm under 300 MPa. For the alloy with the same composition, the ultimate tensile strength (UTS) of RSC sample is higher than that of the SC sample. Under the same forming process, the UTS of Al-14Si-2Fe-0.8Mn alloy is higher than that of the Al-14Si-2Fe-0.4Mn alloy.


Author(s):  
А.М. Мавлютов ◽  
Т.С. Орлова ◽  
Э.Х. Яппарова

The mechanical properties of the ultrafine-grained (UFG) Al–1.5Cu (wt.%) alloy were investigated. The UFG structure was obtained using high pressure torsion (HPT) technique. UFG alloy demonstrates high values of microhardness (1690 MPa), yield strength (515 MPa) and ultimate tensile strength (655 MPa), but low ductility (~3%). Subsequent short-term annealing at 150 °C and additional HPT deformation to 0.25 rotations resulted in some decrease in ultimate tensile strength to 450 MPa, which was ~70% of the value before annealing but provided high ductility (~22%). The results suggests a high potential for practical application of the material. The proposed approach can be an universal effective way to achieve combination of high strength and high ductility for various UFG materials.


2014 ◽  
Vol 217-218 ◽  
pp. 61-66 ◽  
Author(s):  
Heinrich Möller ◽  
Pfarelo Daswa ◽  
Gonasagren Govender

Near-net shape casting of wrought aluminium alloys has proven to be difficult due to a tendency towards hot tearing during cooling. Rheo-high pressure die casting (R-HPDC), has been shown to be an effective method of producing near-net shape wrought aluminium alloy castings. Limited information is available regarding the mechanical properties of age-hardenable wrought Al-castings produced by semi-solid metal forming. The purpose of this study is to investigate the effects of chemical composition and natural pre-ageing on the hardness and mechanical properties of rheo-HPDC 6xxx series Al-Mg-Si-(Cu) alloys in the T6 temper condition. The effects of the addition of Cu, as well as the (Mg+Si) content and Mg:Si ratio of the alloys are quantified. Alloys that are included are Cu-free 6004 and 6082, as well as Cu-containing 6013, 6111 and 6066. It is shown that the addition of Cu and excess Si result in higher hardness and strength. Natural pre-ageing has a significant effect (positive for 6004 and negative for the others) on the T6 properties. Good strength values can be achieved, but ductility is dependent on factors such as hot tearing during casting and incipient melting during solution heat treatment.


2013 ◽  
Vol 704 ◽  
pp. 126-131
Author(s):  
Zu Qi Hu ◽  
Li Wan ◽  
Shu Sen Wu ◽  
Xue Qiang Liu

Mechanical properties and fatigue behavior of die cast AlMg5Si2Mn alloy are studied to broaden its application. Results indicate that the microstructure consist of coarse α1-Al crystals, fine α2-Al and eutectic [Al+Mg2S region. Dilatant shear band and surface layer are observed in the surface and sub-surface of the die castings. Ultimate tensile strength, yield strength and elongation of as-cast AlMg5Si2Mn alloy are 333MPa, 191MPa and 10.7% respectively. Age treatment significantly improves the strength and slightly decreases the elongation. Fatigue limit of AlMg5Si2Mn is 56MPa and the fatigue lives of as-cast and age treat specimens are similar to each other. Uniform fatigue striations and tear ridges are observed in the fatigue fracture.


2020 ◽  
Vol 17 (6) ◽  
pp. 831-836
Author(s):  
M. Vykunta Rao ◽  
Srinivasa Rao P. ◽  
B. Surendra Babu

Purpose Vibratory weld conditioning parameters have a great influence on the improvement of mechanical properties of weld connections. The purpose of this paper is to understand the influence of vibratory weld conditioning on the mechanical and microstructural characterization of aluminum 5052 alloy weldments. An attempt is made to understand the effect of the vibratory tungsten inert gas (TIG) welding process parameters on the hardness, ultimate tensile strength and microstructure of Al 5052-H32 alloy weldments. Design/methodology/approach Aluminum 5052 H32 specimens are welded at different combinations of vibromotor voltage inputs and time of vibrations. Voltage input is varied from 50 to 230 V at an interval of 10 V. At each voltage input to the vibromotor, there are three levels of time of vibration, i.e. 80, 90 and 100 s. The vibratory TIG-welded specimens are tested for their mechanical and microstructural properties. Findings The results indicate that the mechanical properties of aluminum alloy weld connections improved by increasing voltage input up to 160 V. Also, it has been observed that by increasing vibromotor voltage input beyond 160 V, mechanical properties were reduced significantly. It is also found that vibration time has less influence on the mechanical properties of weld connections. Improvement in hardness and ultimate tensile strength of vibratory welded joints is 16 and 14%, respectively, when compared without vibration, i.e. normal weld conditions. Average grain size is measured as per ASTM E 112–96. Average grain size is in the case of 0, 120, 160 and 230 is 20.709, 17.99, 16.57 and 20.8086 µm, respectively. Originality/value Novel vibratory TIG welded joints are prepared. Mechanical and micro-structural properties are tested.


Metals ◽  
2020 ◽  
Vol 11 (1) ◽  
pp. 31
Author(s):  
Hongxin Liao ◽  
Taekyung Lee ◽  
Jiangfeng Song ◽  
Jonghyun Kim ◽  
Fusheng Pan

The microstructures and mechanical properties of the Mg88.5Zn5Y6.5-XREX (RE = Yb and Ce, X = 0, 1.5, 3.0, and 4.5) (wt.%) alloys were investigated in the present study. Mg88.5Zn5Y6.5 is composed of three phases, namely, α-Mg, long-period stacking ordered (LPSO) phases, and intermetallic compounds. The content of the LPSO phases decreased with the addition of Ce and Yb, and no LPSO phases were detected in Mg88.5Zn5Y2.0Yb4.5. The alloys containing the LPSO phases possessed a stratified microstructure and exhibited excellent mechanical properties. Mg88.5Zn5Y5.0Ce1.5 exhibited the highest creep resistance and mechanical strength at both room temperature and 200 °C, owing to its suitable microstructure and high thermal stability. The yield strength of Mg88.5Zn5Y5.0Ce1.5 at room temperature was 358 MPa. The ultimate tensile strength of Mg88.5Zn5Y5.0Ce1.5 at room temperature and 200 °C was 453 MPa and 360 MPa, respectively.


Metals ◽  
2021 ◽  
Vol 11 (1) ◽  
pp. 109
Author(s):  
Ateekh Ur Rehman ◽  
Nagumothu Kishore Babu ◽  
Mahesh Kumar Talari ◽  
Yusuf Siraj Usmani ◽  
Hisham Al-Khalefah

In the present study, a friction welding process was adopted to join dissimilar alloys of Ti-Al-4V to Nitinol. The effect of friction welding on the evolution of welded macro and microstructures and their hardnesses and tensile properties were studied and discussed in detail. The macrostructure of Ti-6Al-4V and Nitinol dissimilar joints revealed flash formation on the Ti-6Al-4V side due to a reduction in flow stress at high temperatures during friction welding. The optical microstructures revealed fine grains near the Ti-6Al-4V interface due to dynamic recrystallization and strain hardening effects. In contrast, the area nearer to the nitinol interface did not show any grain refinement. This study reveals that the formation of an intermetallic compound (Ti2Ni) at the weld interface resulted in poor ultimate tensile strength (UTS) and elongation values. All tensile specimens failed at the weld interface due to the formation of intermetallic compounds.


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