scholarly journals CHARACTERIZATION OF CARBON FIBERS DERIVED FROM THERMALLY STABILIZED POLY(HEXAMETHYLENE ADIPAMIDE) PRECURSOR FIBERS

2021 ◽  
Vol 5 (3) ◽  
pp. 48-55
Author(s):  
Mahbubor Rahman ◽  
TUBA DEMIREL ◽  
İsmail Karacan

The thermal oxidative stabilization and carbonization processes of poly(hexamethylene adipamide) or (polyamide 66) fibers were accomplished to transform into carbon fibers. Polyamide 66 fibers were pretreated with a ethanol solution of cupric chloride followed by a stabilization process in the air atmosphere. Carbonization experiments were executed at temperatures of 500, 700, 900, and 1100°C utilizing heating rate of 2.5 °C/min. Carbonization experiments were performed at temperatures between 500 and 1100°C employing the rises of 100°C. X-ray diffraction analysis of the carbon fibers shown a highly disordered carbon structure developed during the carbonization process. The values of fiber diameter, linear density, volume density, carbon fiber yield, elemental analysis, and electrical properties revealed a strong dependence on the carbonization temperature. As an insulating material, the polyamide 66 or PA66 precursor was transformed to a semiconducting stage after the thermal stabilization and carbonization processes. The current study demonstrated how processing parameters influence the structure and characteristics of carbon fibers produced from poly(hexamethylene adipamide) fibers.

2021 ◽  
pp. 152808372110569
Author(s):  
Levent Erzurumluoglu ◽  
Md. Mahbubor Rahman ◽  
Tuba Demirel ◽  
Ismail Karacan

The conversion of poly (hexamethylene adipamide) or polyamide 66 precursor fiber to carbon fibers was accomplished through thermal stabilization and carbonization processes. Thermal stabilization was conducted of cupric chloride (CuCl2)–ethanol-impregnated polyamide 66 (PA66) fibers in the air. To determine the influence of heating rate on the fiber structure and properties of the resultant carbon fibers, carbonization experiments were performed at selected temperatures of 500, 700, 900, and 1100°C using 2.5 and 5 °C/min heating rates with no dwelling. The results conclusively revealed that the volume density and tensile properties of the PA66 fiber were higher at 2.5 °C/min heating rate. After fixing the heating rate as 2.5°C/min, further carbonization experiments were conducted at temperatures from 500 to 1100°C, using increments of 100°C with no dwelling time. Linear density, volume density, fiber diameter, carbon yield, elemental composition, tensile, and electrical properties exhibited a strong dependence on the carbonization temperature. After taking into account the effects of structural defects (i.e., microvoids), tensile strength, and tensile modulus of the carbon fibers increased to 794 MPa and 92.4 GPa, respectively, when carbonized at 1100°C. X-ray diffraction analysis of the carbon fibers further revealed the existence of a greatly disordered (i.e., amorphous) structure, which developed during the carbonization process. FT-IR analysis confirmed the formation of highly aromatic carbon clusters at temperatures of 500°C and higher. The outcomes of electrical conductivity in this study confirm that the PA66 precursor was converted into a semi-conducting state once it was carbonized.


Polymers ◽  
2020 ◽  
Vol 12 (1) ◽  
pp. 221
Author(s):  
Hailong Zhang ◽  
Ling Quan ◽  
Aijun Gao ◽  
Yuping Tong ◽  
Fengjun Shi ◽  
...  

The composition and structure of polyacrylonitrile (PAN) precursors play an important role during thermal stabilization, which influences the properties of the resulting carbon fibers. In this paper, PAN homopolymer and PAN-itaconic (IA) copolymers with different IA contents were synthesized by aqueous phase precipitation polymerization. The effects of IA content on the structure and thermal properties were studied using scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), differential scanning calorimetry (DSC), and thermogravimetric analysis (TGA). The morphology of PAN polymers showed that the average size of the PAN particles increased with the increase of IA content in the feed. The content of the IA comonomer on the copolymers was quantitatively characterized by the relative absorbance intensity (A1735/A2243) in FTIR spectrum. With the increase of IA content in the feed, PAN-IA copolymers exhibited lower degree of crystallinity and crystal size than the control PAN homopolymer. The results from DSC curves indicated that PAN-IA1.0 copolymers had lower initial exothermic temperature (192.4 °C) and velocity of evolving heat (6.33 J g−1 °C−1) in comparison with PAN homopolymer (Ti = 238.1 °C and ΔH/ΔT = 34.6 J g−1 °C−1) in an air atmosphere. TGA results suggested that PAN-IA1.0 copolymers had higher thermal stability than PAN homopolymer, which can form a ladder structure easier during thermal processing. Therefore, PAN-IA1.0 copolymers would be a suitable candidate for preparing high performance PAN based carbon fibers.


2012 ◽  
Vol 730-732 ◽  
pp. 925-930
Author(s):  
Daniela Nunes ◽  
Vanessa Livramento ◽  
Horácio Fernandes ◽  
Carlos Silva ◽  
Nobumitsu Shohoji ◽  
...  

Nanostructured copper-diamond composites can be tailored for thermal management applications at high temperature. A novel approach based on multiscale diamond dispersions is proposed for the production of this type of materials: a Cu-nDiamond composite produced by high-energy milling is used as a nanostructured matrix for further dispersion of micrometer sized diamond. The former offers strength and microstructural thermal stability while the latter provides high thermal conductivity. A series of Cu-nDiamond mixtures have been milled to define the minimum nanodiamond fraction suitable for matrix refinement and thermal stabilization. A refined matrix with homogenously dispersed nanoparticles could be obtained with 4 at.% nanodiamond for posterior mixture with mDiamond and subsequent consolidation. In order to define optimal processing parameters, consolidation by hot extrusion has been carried out for a Cu-nDiamond composite and, in parallel, for a mixture of pure copper and mDiamond. The materials produced were characterized by X-ray diffraction, scanning and transmission electron microscopy and microhardness measurements.


1992 ◽  
Vol 7 (4) ◽  
pp. 940-945 ◽  
Author(s):  
K. Kuriyama ◽  
M.S. Dresselhaus

The electronic transition from localized to delocalized states of carriers in a disordered carbon material is investigated by photoconductivity measurements. Phenol-derived activated carbon fibers, where the carriers are strongly localized due to disorder, are heat treated in the range 300–2500 °C to give rise to the insulator-metal transition. Dark conductivity, Raman spectra, and x-ray diffraction patterns are also measured to characterize their structural changes. As a result, the transition temperature was determined to be rather low, around 1000 °C, considering the rapid decrease in the photoconductivity above this temperature. This decrease was ascribed to a fast recombination between the photoexcited carriers and the delocalized carriers generated by heat treatment.


2021 ◽  
Vol 5 (2) ◽  
pp. 1-9
Author(s):  
TUBA DEMIREL ◽  
Md. Mahbubor Rahman ◽  
Ismail KARACAN

The structure and effects of thermally stabilized PAN original fibers were characterized utilizing a mixture of volume density, color change observations, flame tests, X-ray diffraction (XRD), infrared spectroscopy (FT-IR), and thermogravimetric analysis (TGA) measurements. The results obtained from the analysis of XRD work showed the conversion of the original molecular structure from a highly laterally ordered condition to a disordered amorphous structure. The experimental results acquired from FT-IR analysis indicated rapid and concurrent aromatization and dehydrogenation reactions assisted by the formation of oxygen-containing functional groups. TGA analysis showed a carbon yield of 72% at 1000 °C. The application and use of NH4Br pretreatment are expected to increase the productivity of carbon fiber processing at lowered cost by significantly reducing the processing time necessary for the successful completion of thermal stabilization reactions.


2012 ◽  
Vol 455-456 ◽  
pp. 935-938
Author(s):  
Hai Quan Wang

- TiC/C composite fibers were prepared by vapor phase titanizing of the regular carbon fibers via chemical vapor deposition (CVD). The carbon fibers were titanized from the surface of the fiber to the core. Scanning electron microscope (SEM) and X-ray diffraction (XRD) were applied to characterize the morphology and structure of the TiC/C composite fibers. The influences of CVD reaction conditions such as temperature and reaction time on the TiC particle size and the thickness of the deposited layer were investigated. Higher temperature and longer time resulted in the growth of bigger size of the TiC crystal particles, and the particle uniformity was also decreased.


2019 ◽  
Vol 3 (2) ◽  
pp. 35 ◽  
Author(s):  
Miguel Reis Silva ◽  
António M. Pereira ◽  
Nuno Alves ◽  
Gonçalo Mateus ◽  
Artur Mateus ◽  
...  

This work presents an innovative system that allows the oriented deposition of continuous fibers or long fibers, pre-impregnated or not, in a thermoplastic matrix. This system is used in an integrated way with the filamentary fusion additive manufacturing technology and allows a localized and oriented reinforcement of polymer components for advanced engineering applications at a low cost. To demonstrate the capabilities of the developed system, composite components of thermoplastic matrix (polyamide) reinforced with pre-impregnated long carbon fiber (carbon + polyamide), 1 K and 3 K, were processed and their tensile and flexural strength evaluated. It was demonstrated that the tensile strength value depends on the density of carbon fibers present in the composite, and that with the passage of 2 to 4 layers of fibers, an increase in breaking strength was obtained of about 366% and 325% for the 3 K and 1 K yarns, respectively. The increase of the fiber yarn diameter leads to higher values of tensile strength of the composite. The obtained standard deviation reveals that the deposition process gives rise to components with anisotropic mechanical properties and the need to optimize the processing parameters, especially those that lead to an increase in adhesion between deposited layers.


2014 ◽  
Vol 1040 ◽  
pp. 778-783 ◽  
Author(s):  
Daria Mul ◽  
Dina S. Krivezhenko ◽  
Daria B. Lazurenko ◽  
Olga G. Lenivtseva ◽  
Alexandra Chevakinskaya

The surface layer of steel was reinforced by electron-beam cladding at air atmosphere. Two types of powder mixtures were used to receive coatings: (1) titanium and graphite, (2) titanium and boron carbide. The formation of heterogeneous structure was observed in specimens after the electron-beam treatment by the methods of optical microscopy and scanning electron microscopy. The X-ray diffraction analysis was used to analyze the phase composition of the coatings. The wear resistance level of the coatings was estimated by friction test against loosely fixed abrasive particles. It was found that surface alloying of steel with carbon containing components led to the formation of material with an enhanced wear resistance level.


2015 ◽  
Vol 645-646 ◽  
pp. 1339-1344 ◽  
Author(s):  
Yan Ting Yin ◽  
Qing Hua Chen ◽  
Ting Ting Yan ◽  
Qing Hua Chen

The objective of this study was to develop a novel silica modified large-sized hydroxyapatite whiskers with improved properties for use in bone repair applications. Large-sized whiskers with a mean length of 250μm were obtained by a hydrothermal co-precipitation method at 150°C, 7.5Mpa in high-pressure reactor. Silica modified hydroxyapatite whiskers were prepared by dissolving TEOS in ethanol solution, then sintering with hydroxyapatite. The compositional and morphological properties of prepared whiskers were studied by means of x-ray diffraction (XRD), Fouier transform infrared (FT-IR), scanning electron microscopy (SEM). The results indicated the evidence of nanosilicon dioxide particles on the surface of HAP whiskers. The size of nanosilicon dioxide particles depends on dropping and stirring rate. Hence, this new type of silica modified large-sized hydroxyapatite whiskers is a valuable candidate for biomedical applications.Key words: hydroxyapatite, hydrothermal co-precipitation, surface modified, whiskers


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