Ultra-heat resistant nanocomposites based on heterocyclic networks: structure, properties, origin of thermal stability

A series of the hybrid Bisphenol A based Phthalonitrile (BAPhN)/amino-Montmorillonite (amino-MMT) polymer nanocomposites with the complex heterocyclic matrix network and 0.03–5.0 wt.% amino-MMT were synthesized and studied. Their molecular structure, nanostructure, molecular dynamics, thermal, relaxation and elastic properties were characterized using TEM, EDXS, DMA, TGA, FTIR and Far-IR spectroscopies including also the experiments in flowing nitrogen medium. Depending on nanofiller content, different extents of MMT stacks exfoliation, from a single nanolayer to stacks with tens nanolayers-thickness, were registered in these nanocomposites. The exceptional combining of high temperature properties was revealed for these nanocomposites.

Mechanical and Tribological Performance of Self-Cured Poly Methyl Methacrylate Reinforced by Alumina Nanowires and Zirconia Nanoparticles for Denture Applications

Polymethyl methacrylate (PMMA) is one of the common widely accepted biomaterials in prosthetic dentistry due to its acceptable advantages, since 1937. In the present work, PMMA reinforced with Al2O3 nanowires (Al2O3 NWs) and ZrO2 nanoparticles (ZrO2 NPs) were fabricated by a self-curing method. Mechanical and tribological tests were conducted to study the effect of nanofillers on the mechanical and tribological performance of PMMA nanocomposites. Compression and microhardness tests, as mechanical tests, were accomplished to estimate the elastic modulus and microhardness number of the present nanocomposites. Also, tribological properties of unfilled PMMA and its nanocomposites were realized by pin-on-disk tester under dry sliding conditions. Wear test was conducted at room temperature under applied loads of 10, 20, 30, 40, and 50 N at a constant sliding speed and distance of 1.256 m/s and 226 m, respectively to study wear rate and coefficient of friction (COF) of the nanocomposites. Experimental results revealed that the elastic modulus, microhardness, wear rate, and COF were enhanced with increasing nanofiller content up to 0.5 and 0.7 wt. % of Al2O3 NWs and ZrO2 NPs, respectively. Also, wear rate increased with increasing applied loads up to 50 N, while COF decreased with increasing applied loads up to 40 N. Finally, specimens� worn surfaces were examined and imaged using scanning electron microscope (SEM).

Electrical Properties and Strain Sensing Mechanisms in Hybrid Graphene Nanoplatelet/Carbon Nanotube Nanocomposites

Electrical and electromechanical properties of hybrid graphene nanoplatelet (GNP)/carbon nanotube (CNT)-reinforced composites were analyzed under two different sonication conditions. The electrical conductivity increases with increasing nanofiller content, while the optimum sonication time decreases in a low viscosity media. Therefore, for samples with a higher concentration of GNPs, an increase of sonication time of the hybrid GNP/CNT mixture generally leads to an enhancement of the electrical conductivity, up to values of 3 S/m. This means that the optimum sonication process to achieve the best performances is reached in the longest times. Strain sensing tests show a higher prevalence of GNPs at samples with a high GNP/CNT ratio, reaching gauge factors of around 10, with an exponential behavior of electrical resistance with applied strain, whereas samples with lower GNP/CNT ratio have a more linear response owing to a higher prevalence of CNT tunneling transport mechanisms, with gauge factors of around 3–4.

Advances in polystyrene/graphene nanoplatelet nanocomposites

This article analyses research trials on noteworthy features and technological impact of the polystyrene/graphene nanoplatelet nanocomposites. In polystyrene matrix, graphene nanoplatelets have been used as remarkable nanofiller. Substantial improvements in polystyrene physical properties occurs by adding low nanofiller content. Simple in situ, emulsion, solution, or melt synthesis strategies have been used to develop polystyrene/graphene nanoplatelet nanocomposite. The polystyrene/graphene nanoplatelet nanocomposites possess enhanced structural features, morphology, glass transition temperature, thermal stability, mechanical strength, electrical characteristics, sensing, capacitance, and other physical properties. The performance of the polystyrene/graphene nanoplatelet nanocomposites have been explored for the practical applications in the fields of sensing, electromagnetic interference shielding, and flame retardant materials.

The structure of carbon nanotubes in a polymer matrix

We carried out an analytical structural analysis of interfacial effects and differences in the reinforcing ability of carbon nanotubes for polydicyclopentadiene/carbon nanotube nanocomposites with elastomeric and glassy matrices. In general, it showed that the reinforcing (strengthening) element of the structure of polymer nanocomposites is a combination of the nanofiller and interfacial regions. In the polymer matrix of the nanocomposite, carbon nanotubes form ring-like structures. Their radius depends heavily on the volume content of the nanofiller. Therefore, the structural reinforcing element of polymer/carbon nanotube nanocomposites can be considered as ring-like formations of carbon nanotubes coated with an interfacial layer. Their structure and properties differ from the characteristics of the bulk polymer matrix.According to this definition, the effective radius of the ring-like formations increases by the thickness of the interfacial layer. In turn, the level of interfacial adhesion between the polymer matrix and the nanofiller is uniquely determined by the radius of the specified carbon nanotube formations. For the considered nanocomposites, the elastomeric matrix has a higher degree of reinforcement compared to the glassy matrix, due to the thicker interfacial layer. It was shown that the ring-like nanotube formations could be successfully modelled as a structural analogue of macromolecular coils of branched polymers. This makes it possible to assess the effective (true) level of anisotropy of this nanofiller in the polymer matrixof the nanocomposite. When the nanofiller content is constant, this level, characterised by the aspect ratio of the nanotubes, uniquely determines the degree of reinforcement of the nanocomposites

The mechanism of reinforcement of nanocomposites polyurethane/graphene

The percolation model of reinforcement was used for the theoretical analysis of reinforcement mechanism for nanocomposites polyurethane/graphene. This model allows to elucidate influence of main factors (level of interfacial adhesion, nanofiller content, interfacial regions) on the degree of reinforcement or modulus of elasticity of the considered nanocomposites. It has been shown that for these nanocomposites actually nanofiller (graphene) serves as main reinforcing element. The sharp increasing of modulus of elasticity of nanocomposite occurs at achievement of critical content of nanofiller (∼9 % mas.). The same effect of increasing the level of interfacial adhesion is obtained by a polymer matrix-nanofiller, characterized by a transition from perfect adhesion to nanoadhesion. The structure type of nanofiller in polymer matrix (exfoliated or intercalated one) in one more factor. The proposed model is universal one for all nanocomposites polymer/2D-nanofiller.

Highly Multifunctional GNP/Epoxy Nanocomposites: From Strain-Sensing to Joule Heating Applications

A performance mapping of GNP/epoxy composites was developed according to their electromechanical and electrothermal properties for applications as strain sensors and Joule heaters. To achieve this purpose, a deep theoretical and experimental study of the thermal and electrical conductivity of nanocomposites has been carried out, determining the influence of both nanofiller content and sonication time. Concerning dispersion procedure, at lower contents, higher sonication times induce a decrease of thermal and electrical conductivity due to a more prevalent GNP breakage effect. However, at higher GNP contents, sonication time implies an enhancement of both electrical and thermal properties due to a prevalence of exfoliating mechanisms. Strain monitoring tests indicate that electrical sensitivity increases in an opposite way than electrical conductivity, due to a higher prevalence of tunneling mechanisms, with the 5 wt.% specimens being those with the best results. Moreover, Joule heating tests showed the dominant role of electrical mechanisms on the effectiveness of resistive heating, with the 8 wt.% GNP samples being those with the best capabilities. By taking the different functionalities into account, it can be concluded that 5 wt.% samples with 1 h sonication time are the most balanced for electrothermal applications, as shown in a radar chart.

Nacre-Mimetic Green Flame Retardant: Ultra-High Nanofiller Content, Thin Nanocomposite as an Effective Flame Retardant

A nacre-mimetic brick-and-mortar structure was used to develop a new flame-retardant technology. A second biomimetic approach was utilized to develop a non-flammable elastomeric benzoxazine for use as a polymer matrix that effectively adheres to the hydrophilic laponite nanofiller. A combination of laponite and benzoxazine is used to apply an ultra-high nanofiller content, thin nanocomposite coating on a polyurethane foam. The technology used is made environmentally friendly by eliminating the need to add any undesirable flame retardants, such as phosphorus additives or halogenated compounds. The very-thin coating on the polyurethane foam (PUF) is obtained through a single dip-coating. The structure of the polymer has been confirmed by proton nuclear magnetic resonance spectroscopy (1H NMR) and Fourier transform infrared spectroscopy (FTIR). The flammability of the polymer and nanocomposite was evaluated by heat release capacity using microscale combustion calorimetry (MCC). A material with heat release capacity (HRC) lower than 100 J/Kg is considered non-ignitable. The nanocomposite developed exhibits HRC of 22 J/Kg, which is well within the classification of a non-ignitable material. The cone calorimeter test was also used to investigate the flame retardancy of the nanocomposite’s thin film on polyurethane foam. This test confirms that the second peak of the heat release rate (HRR) decreased 62% or completely disappeared for the coated PUF with different loadings. Compression tests show an increase in the modulus of the PUF by 88% for the 4 wt% coating concentration. Upon repeated modulus tests, the rigidity decreases, approaching the modulus of the uncoated PUF. However, the effect of this repeated mechanical loading does not significantly affect the flame retarding performance.

Electrophysical Properties of Epoxy Composite Materials Filled with Carbon Black Nanopowder

The effect of carbon black (CB) nanopowder on the electrical properties of polymer composite systems based on the epoxy resin is investigated using the method of impedance spectroscopy. It is established that the electrical and dielectric properties of the studied systems significantly depend on the nanofiller content. It is found that electrical conductivity and dielectric constant exhibit percolation behavior when the filler’s content increases. In this case, the electrical conductivity increases exponentially, indicating the formation of filler electrically conductive mesh inside the polymer matrix. A small jump in electrical conductivity when reaching the percolation threshold indicates the formation of indirect contacts between the particles. The value of the percolation threshold of conductivity is 8%. It is shown that the dielectric constant of epoxy nanosystems is almost unchanged in the frequency range of 102–105 Hz. It is related to the structural features of the filler particles, which ensure the existence of a minimal dielectric gradient between the matrix and the filler. It is found that the dielectric constant of the studied systems also shows percolation behavior. The obtained material based on the epoxy matrix is characterized by a high value of dielectric constant, which at a carbon black nanopowder content of 29% is 4680. This material is characterized by relative frequency invariance and a high value of dielectric constant, so it has great potential for practical application.