scholarly journals Improving wear resistance of plasma-sprayed calcia and magnesia-stabilized zirconia mixed coating: roles of phase stability and microstructure

2020 ◽  
Vol 10 (1) ◽  
Author(s):  
Mohamed Abd-Elsattar Hafez ◽  
Sameh Ahmed Akila ◽  
Mohamed Atta Khedr ◽  
Ali Saeid Khalil
Keyword(s):  
Wear Resistance ◽  
Phase Stability ◽  
Ceramic Matrix ◽  
304 Stainless Steel ◽  
Composition Analysis ◽  
Oxide Content ◽  
Air Plasma ◽  
Zirconia Coating ◽  
Bond Layer ◽  
The Individual

AbstractThe phase stability and microstructure of ZrO2–5CaO and ZrO2–24MgO mixed coating (wt%) by air plasma spraying on 304 stainless steel substrates were investigated. A Ni–5Al (wt%) metallic bond coating was firstly sprayed between the substrate and the ceramic top layer. The results were compared with the individual coatings of ZrO2–5CaO and ZrO2–24MgO for a better understanding of the correlation between their microstructures and mechanical properties. Mixed zirconia coating was found to have a mixture of cubic and tetragonal phases that stabilized under different plasma spray conditions. Microscopic observations and elemental composition analysis of as-sprayed mixed coating showed that modified ceramic-matrix grains had been formed. Microsized ZrO2–5CaO particles were embedded in the matrix grain creating an intragranular microstructure. Results indicated that ceramic-matrix grains provided a diffusion barrier for the growth of oxides induced stress near and onto the bond layer that reduced cracks, thereby overcoming the top delamination of the ceramic coating. Moreover, disparity in wear resistance and microhardness behavior of the coatings was influenced by initial feedstock powder and matrix microstructures. Improvement in the wear resistance of the mixed zirconia coating was attributed to a decrease in oxide content, which resulted in an increase in intersplat cohesive strength.

scholarly journals Comparison of Structure and Properties of Mo2FeB2-Based Cermets Prepared by Welding Metallurgy and Vacuum Sintering

Materials ◽  
2020 ◽  
Vol 14 (1) ◽  
pp. 46
Author(s):  
Hu Xu ◽  
Junsheng Sun ◽  
Jun Jin ◽  
Jijun Song ◽  
Chi Wang
Keyword(s):  
Wear Resistance ◽  
Corrosion Resistance ◽  
Volume Fraction ◽  
Phase Evolution ◽  
304 Stainless Steel ◽  
Vacuum Sintering ◽  
Cored Wire ◽  
Welding Metallurgy ◽  
Metallurgical Bonding ◽  
The Matrix

At present, most Mo2FeB2-based cermets are prepared by vacuum sintering. However, vacuum sintering is only suitable for ordinary cylinder and cuboid workpieces, and it is difficult to apply to large curved surface and large size workpieces. Therefore, in order to improve the flexibility of preparing Mo2FeB2 cermet, a flux cored wire with 70% filling rate, 304 stainless steel, 60 wt% Mo powder and 40 wt% FeB powder was prepared. Mo2FeB2 cermet was prepared by an arc cladding welding metallurgy method with flux cored wire. In this paper, the microstructure, phase evolution, hardness, wear resistance and corrosion resistance of Mo2FeB2 cermets prepared by the vacuum sintering (VM-Mo2FeB2) and arc cladding welding metallurgy method (WM-Mo2FeB2) were systematically studied. The results show that VM-Mo2FeB2 is composed of Mo2FeB2 and γ-CrFeNi.WM-Mo2FeB2 is composed of Mo2FeB2, NiCrFe, MoCrFe and Cr2B3. The volume fraction of hard phase in WM-Mo2FeB2 is lower than that of VM-Mo2FeB2, and its hardness and corrosion resistance are also slightly lower than that of VM-Mo2FeB2, but there are obvious pores in the microstructure of VM-Mo2FeB2, which affects its properties. The results show that WM-Mo2FeB2 has good diffusion and metallurgical bonding with the matrix and has no obvious pores. The microstructure is compact and the wear resistance is better than that of VM-Mo2FeB2.

scholarly journals Artificial teeth: evaluation of wear resistance, microhardness and composition

2015 ◽  
Vol 63 (3) ◽  
pp. 263-270 ◽  
Author(s):  
Matheus GRANDO ◽  
Lívia Muniz PACHECO ◽  
Daniela Maffei BOTEGA ◽  
Luciana Mayumi HIRAKATA ◽  
Juliana Balbinot HILGERT
Keyword(s):  
Wear Resistance ◽  
Acrylic Resin ◽  
Knoop Hardness ◽  
Composition Analysis ◽  
Bonferroni Correction ◽  
Hardness Tester ◽  
Significant Difference ◽  
Microhardness Testing ◽  
Wear Evaluation ◽  
Artificial Teeth

Objective: To evaluate the Knoop hardness, composition, and wear resistance of acrylic-resin artificial teeth exposed to mechanical toothbrushing. Methods: Artificial teeth from three commercial brands - Biotone, Trilux, and Soluut PX - were used. From each brand, 10 teeth were selected for wear evaluation after mechanical brushing, 10 for microhardness testing, and 5 for composition analysis. Specimens underwent 55,000 brushing cycles, under a 200-g load and at a frequency of 250 cycles per minute, using a soft-bristled toothbrush (IndicatorPlus 30, Oral-B) soaked in a 1:1 toothpaste/water slurry (Oral B Pró Saúde). Microhardness testing was performed using a 25-g load for 15 seconds in an HMV-2 hardness tester (Shimadzu). The composition of teeth from different brands was determined by scanning electron microscopy with energy-dispersive X-ray spectroscopy (SEM/EDS) (Jeol JSM 5800). Results: Wear results after mechanical brushing were compared by means of the paired t-test, whereas those obtained in microhardness testing were compared by ANOVA with Bonferroni correction. There was no statistically significant difference between brands in either trial. Conclusion: Composition analysis revealed that all of the artificial teeth analyzed contain carbon and oxygen. Trilux and Soluut PX brand teeth also contain silicon; however, the presence of filler particles did not result in increased resistance.

scholarly journals EFFECT OF SALT BATH NITRIDING TIME ON THE PERFORMANCES OF 304 STAINLESS STEEL

2020 ◽  
Vol 26 (1) ◽  
pp. 4-6
Author(s):  
Xiliang LIU ◽  
Changjun MAO ◽  
Meihong WU ◽  
Wei CAI ◽  
Mingyang DAI ◽  
...  
Keyword(s):  
Weight Loss ◽  
Stainless Steel ◽  
Wear Resistance ◽  
Salt Bath ◽  
304 Stainless Steel ◽  
Micro Hardness ◽  
Untreated Sample ◽  
Nitriding Time ◽  
Optimal Duration ◽  
Salt Bath Nitriding

In this study, salt bath nitriding was carried out at 565℃ for various times for 304 stainless steel (304SS). The effect of salt bath nitriding time on the microstructure, micro-hardness and wear resistance was investigated systematically. The results showed a nitriding layer was formed during salt bath nitriding, and the thickness of effective hardening layer is duration dependant. The maximum microhardness value of 1200HV0.01 was obtained at optimal duration of 150min, which was five times higher than that of the untreated sample. And the wear resistance could be significantly improved by salt bath nitriding, the lowest weight loss after wear resistance was obtained while nitriding for 150min, which was one tenth of that of untreated sample.

scholarly journals Effects of NiSO4 Concentration on the Coloring Performance and Corrosion Resistance of the Colored Film on 304 Stainless Steel

Coatings ◽  
2020 ◽  
Vol 10 (6) ◽  
pp. 598
Author(s):  
Wenwei Li ◽  
Jun-e Qu ◽  
Zhiyong Cao ◽  
Hairen Wang
Keyword(s):  
Stainless Steel ◽  
Wear Resistance ◽  
Corrosion Resistance ◽  
Electrochemical Impedance Spectroscopy ◽  
Electrochemical Impedance ◽  
Negative Impact ◽  
304 Stainless Steel ◽  
Nacl Solution ◽  
Time Curve ◽  
Steel Surfaces

The colored films were successfully prepared on the 304 stainless steel surfaces in coloring solutions with different NiSO4 contents. The purpose of this study was to investigate the effects of NiSO4 in the coloring solution on the coloring performance of 304 stainless steel and corrosion resistance of the obtained colored film in NaCl solution. The coloring rate was determined from coloring potential-time curve, and the protection properties of the color films in a 3.5% NaCl solution were characterized by potentiodynamic polarization scan, electrochemical impedance spectroscopy, and wear resistance test. The results showed that adding NiSO4 could accelerate the coloring process but brought about a negative impact on the surface’s corrosion resistance.

scholarly journals High Temperature Performance of Spark Plasma Sintered W0.5(TaTiVCr)0.5 Alloy

Metals ◽  
2020 ◽  
Vol 10 (11) ◽  
pp. 1512 ◽  
Author(s):  
Sajid Alvi ◽  
Owais Ahmed Waseem ◽  
Farid Akhtar
Keyword(s):  
Wear Resistance ◽  
Compressive Strength ◽  
High Temperature ◽  
Phase Stability ◽  
Tungsten Alloy ◽  
Compressive Yield Strength ◽  
High Temperature Strength ◽  
Secondary Phases ◽  
High Temperature Xrd ◽  
Spark Plasma

The phase stability, compressive strength, and tribology of tungsten alloy containing low activation elements, W0.5(TaTiVCr)0.5, at elevated temperature up to 1400 °C were investigated. The spark plasma sintered W0.5(TaTiVCr)0.5 alloy showed body centered cubic (BCC) structure, which was stable up to 1400 °C using in-situ high temperature XRD analysis and did not show formation of secondary phases. The W0.5(TaTiVCr)0.5 alloy showed exceptionally high compressive yield strength of 1136 ± 40 MPa, 830 ± 60 MPa and 425 ± 15 MPa at 1000 °C, 1200 °C and 1400 °C, respectively. The high temperature tribology at 400 °C showed an average coefficient of friction (COF) and low wear rate of 0.55 and 1.37 × 10−5 mm3/Nm, respectively. The superior compressive strength and wear resistance properties were attributed to the solid solution strengthening of the alloy. The low activation composition, high phase stability, superior high temperature strength, and good wear resistance at 400 °C of W0.5(TaTiVCr)0.5 suggest its potential utilization in extreme applications such as plasma facing materials, rocket nozzles and industrial tooling.

Effect of phase stability on the wear resistance of white cast iron at 800°C

Wear ◽  
2002 ◽  
Vol 252 (9-10) ◽  
pp. 755-760 ◽  
Author(s):  
Jian-Dong Xing ◽  
Yi-Min Gao ◽  
En-Ze Wang ◽  
Chong-Gao Bao
Keyword(s):  
Wear Resistance ◽  
Cast Iron ◽  
Phase Stability ◽  
White Cast Iron

EFFECT OF OXYACETYLENE FLAME REMELTING ON WEAR BEHAVIOUR OF SUPERSONIC AIR-PLASMA SPRAYED NiCrBSi/h-BN COMPOSITE COATINGS

2016 ◽  
Vol 24 (06) ◽  
pp. 1750083 ◽  
Author(s):  
N. N. ZHANG ◽  
D. Y. LIN ◽  
B. HE ◽  
G. W. ZHANG ◽  
Y. ZHANG ◽  
...  
Keyword(s):  
Wear Resistance ◽  
Composite Coatings ◽  
Alloy Coating ◽  
Wear Behaviour ◽  
Air Plasma ◽  
X Ray ◽  
Wear And Corrosion ◽  
Before And After ◽  
Higher Temperature ◽  
Plasma Sprayed

NiCrBSi alloy coatings are widely used in wear and corrosion protection at higher temperature. As a primary hard phase forming element, B element can effectively improve the coating hardness. In this study, the low coefficient of friction of BN with three ratios (10%, 20%, and 30%) was added in order to reduce the wear rate and provide additional B element. The NiCrBSi/h-BN composite coatings were successfully prepared on a cast-iron substrate using supersonic air-plasma spray technology. The phase constitution, microstructure characterization, and microhardness of the coatings before and after oxyacetylene flame remelting were investigated by means of scanning electron microscope (SEM), X-ray diffraction, and energy dispersive analysis of X-ray techniques, respectively. The wear resistance of composite coatings was also tested in this paper. It was found that the microstructure was well refined by remelting treatment and this was beneficial for the adherence between the coating and the substrate, which was nearly 33[Formula: see text]MPa. The wear resistance of the NiCrBSi alloy coating was also improved with the increasing component of h-BN in remelted samples. When the h-BN content reached 30%, the friction coefficient decreased to 0.38 for the remelted coating. The effect of the remelting process on the anti-abrasive property and extension of the material’s wear life was quite important.

scholarly journals Composition versus Wear Behaviour of Air Plasma Sprayed NiCr–TiB2–ZrB2 Composite Coating

Coatings ◽  
2018 ◽  
Vol 8 (8) ◽  
pp. 273
Author(s):  
Ning Zhang ◽  
Nannan Zhang ◽  
Sheng Guan ◽  
Shumei Li ◽  
Guangwei Zhang ◽  
...  
Keyword(s):  
Wear Resistance ◽  
Composite Coating ◽  
High Hardness ◽  
High Energy ◽  
Wear Behaviour ◽  
Air Plasma ◽  
X Ray Diffraction ◽  
X Ray ◽  
Energy Ball ◽  
Plasma Sprayed

The NiCr–TiB2–ZrB2 composite coating was deposited on the surface of blades made of steel (SUS304) using high-energy ball milling technology and air plasma spraying technology, which aimed to relieve the wear of the blades during operation. The influence of titanium diboride (TiB2) and zirconium diboride (ZrB2) on the microstructure and wear resistance of the coatings was investigated by X-ray diffraction, scanning electron microscopy, Vickers microhardness tester, and a wear tester. The results showed that the TiB2 and ZrB2 particles were unevenly distributed in the coatings and significantly increased the hardness and anti-wear, which contributed to their ultra-high hardness and extremely strong ability to resist deformation. The performance of the coatings was improved with the increase of the number of ceramic phases, while the hardness and wear resistance of the coating could reach their highest value when the TiB2 and ZrB2 respectively took up 15 wt.% of the total mass of the powder.

scholarly journals Temperature and VOC concentration as controlling factors for chemical composition of alpha-pinene derived secondary organic aerosol

2020 ◽  
Author(s):  
Louise N. Jensen ◽  
Manjula R. Canagaratna ◽  
Kasper Kristensen ◽  
Lauriane L. J. Quéléver ◽  
Bernadette Rosati ◽  
...  
Keyword(s):  
Chemical Composition ◽  
Organic Acids ◽  
Organic Acid ◽  
Elemental Composition ◽  
Secondary Organic Aerosol ◽  
Organic Aerosol ◽  
Particle Formation ◽  
Composition Analysis ◽  
Oxidation Level ◽  
The Individual

Abstract. This work investigates the individual and combined effects of temperature and volatile organic compound precursor concentration on the chemical composition of particles formed in the dark ozonolysis of α-pinene. All experiments were conducted in a 5 m3 Teflon chamber at an initial ozone concentration of 100 ppb and α-pinene concentrations of 10 ppb and 50 ppb, respectively, at constant temperatures of 20 °C, 0 °C, or −15 °C, and at changing temperatures (ramps) from −15 °C to 20 °C and from 20 °C to −15 °C. The chemical composition of the particles was probed using a High-Resolution Time-of-Flight Aerosol Mass Spectrometer (HR-ToF-AMS). A four-factor solution of a Positive Matrix Factorization (PMF) analysis of combined HR-ToF-AMS data from experiments conducted under different conditions is presented. The PMF analysis as well as elemental composition analysis of individual experiments show that secondary organic aerosol particles with the highest oxidation level are formed from the lowest initial α-pinene concentration (10 ppb) and at the highest temperature (20 °C). Higher initial α-pinene concentration (50 ppb) and/or lower temperature (0 °C or −15 °C) result in lower oxidation level of the molecules contained in the particles. With respect to carbon oxidation state, particles formed at 0 °C are more comparable to particles formed at −15 °C than to those formed at 20 °C. A remarkable observation is that changes in temperature during or after particle formation result in only minor changes in the elemental composition of the particles. The temperature at which aerosol particle formation is initiated thus seems to be a critical parameter for the particle elemental composition. Comparison of the AMS derived estimates of the content of organic acids in the particles based on m/z 44 in the spectra show good agreement with results from off-line molecular analysis of particle filter samples collected from the same experiments. While higher temperatures are associated with a decrease in the absolute mass concentrations of organic acids (R-COOH) and organic acid functionalities (-COOH), the organic acid functionalities account for an increasing fraction of the measured SOA mass at higher temperatures.

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