scholarly journals Using the calculation method for low-melting clay assessment

2018 ◽  
Vol 196 ◽  
pp. 04014
Author(s):  
Natalia Chumachenko ◽  
Vladimir Turnikov ◽  
Vladimir Kuzmin

Low-melting polymineral clays are widely used in building ceramics production. The properties of ceramic products depend on many factors. The paper describes properties of low-melting clay from Belebey deposit, Bashkiria. Using mathematical statistics methods, researchers make statistical analysis of grain size composition of clay raw material on Belebey brick factory and also analyze amount of sand additives and mixing moisture content. The study of general and technological properties of clay raw materials, and materials obtained from this raw material, was carried out in accordance with existing regulations using chemical, differential-thermal and non-standard methods. According to chemical analysis, non-standard assessment of clay raw materials was carried out by means of computer program "Assessment", developed at the Department of Building Materials Production and Engineering Structures. The method of calculating quantity and composition of melted material, formed in ceramic masses during firing, using known diagrams of aluminosilicate systems state is used. The assessment made it possible to determine maximum firing temperature and firing range and additives improving clinker formation. The studies show that calculation indicators are consistent with experimental data. They can be used for quick assessment of raw materials properties when changing its composition, and in adjustment of technological parameters of production.

2021 ◽  
Vol 13 (14) ◽  
pp. 7572
Author(s):  
Gigliola D’Angelo ◽  
Marina Fumo ◽  
Mercedes del Rio Merino ◽  
Ilaria Capasso ◽  
Assunta Campanile ◽  
...  

Demolition activity plays an important role in the total energy consumption of the construction industry in the European Union. The indiscriminate use of non-renewable raw materials, energy consumption, and unsustainable design has led to a redefinition of the criteria to ensure environmental protection. This article introduces an experimental plan that determines the viability of a new type of construction material, obtained from crushed brick waste, to be introduced into the construction market. The potential of crushed brick waste as a raw material in the production of building precast products, obtained by curing a geopolymeric blend at 60 °C for 3 days, has been exploited. Geopolymers represent an important alternative in reducing emissions and energy consumption, whilst, at the same time, achieving a considerable mechanical performance. The results obtained from this study show that the geopolymers produced from crushed brick were characterized by good properties in terms of open porosity, water absorption, mechanical strength, and surface resistance values when compared to building materials produced using traditional technologies.


2019 ◽  
Vol 51 (3) ◽  
pp. 285-294
Author(s):  
Dang Wei ◽  
H.-Y. He

High strength lightweight glass-ceramics were fabricated with coal gangue and clay as main raw materials. The utilization ratio of coal gangue, the ratio of the coal gangue with clay, mineralization agents, forming process and sintering process on the properties of the fabricated glass-ceramics were optimized. The utilization ratio of coal gangue reached 75, and the ratio of coal gangue to clay was 3/1, as an optimal property was observed. The optimal sintering temperature was found to be 1370?C. At this optimal temperature, the sintered glass-ceramics showed the main phase of mullite and spindle and so showed high strength, low density, and low water absorbance. The appropriate amounts of codoping of the TiO2, ZnO, and MnO2/dolomite as mineralization agents obviously enhanced the properties of the glass-ceramics. Process optimizations further determined reasonable and optimal process parameters. The high strength lightweight glass-ceramics fabricated in this work may be very suitable for various applications including building materials, cooking ceramics, and proppant materials, et al.


Author(s):  
V. Nelyubova ◽  
V. Babaev ◽  
Nataliya Alfimova ◽  
S. Usikov ◽  
O. Masanin

fiber concrete is one of the types of effective building materials that ensure the operational reliability of structures due to a set of unique properties. However, the maximum physicomechanical characteristics of this type of products are achieved only if the fiber is evenly distributed in the concrete matrix and the optimum ratio of raw materials is reached. In this connection, the aim of the work was to increase the production efficiency of fiber-reinforced concrete by optimizing the formulation and technological parameters of its manufacture. The optimal method of introducing the fiber into the concrete mix and the type of superplasticizer were previously determined, which allowed ensuring the maximum physicomechanical characteristics of the products. Optimization of prescription parameters was carried out using the method of mathematical planning of the experiment, where the amount of cement, superplasticizer and basalt fiber were varied. After processing the results, the dependences of the compressive strength on variable factors were obtained, which would allow to select the optimal dosages of raw materials for given mechanical characteristics of the products.


2020 ◽  
Vol 992 ◽  
pp. 253-258
Author(s):  
M.P. Lebedev ◽  
V.N. Tagrov ◽  
E.S. Lukin

The article deals with the manufacture of modern structural ceramic materials from clay and loam deposits of the Republic of Sakha (Yakutia). The importance and relevance of the development of the production of building materials from local raw materials is emphasized, since this will certainly affect the effectiveness of the construction complex as a whole. The successful development of the construction complex is capable of not only stimulating growth in all sectors of the economy, but also contributes to solving the most pressing social problems. Today, Yakutia has huge reserves of mineral raw materials for the production of a wide range of building materials and products. Of practical interest are wall materials made from clay soils. Given the features of the region’s raw material base, this work focuses on additional processing of traditional material. Controlling the complex physicochemical and structural-mechanical transformations that occur during heat treatment, a methodology has been developed for creating a composite material that will allow competitive innovative materials with enhanced strength properties to be produced with a reinforcing element with a glassy phase matrix of mullite crystals. The fabricated samples have a wide range of physical and mechanical properties and allow using it as a high-quality structural building ceramics, as well as industrial floor technical tile.


2018 ◽  
Vol 174 ◽  
pp. 02014
Author(s):  
Katarzyna Komisarczyk ◽  
Anna Stępień ◽  
Ryszard Dachowski

The traditional way of producing sand-lime products is connected with the use of three basic raw materials i.e. quartz sand of natural origin, water and quicklime ground lime. During hydrothermal treatment in an autoclave, chemical reactions take place between the calcium and silicon ions. As a result of these reactions, the products are created that provide advantageous appropriable traits. In order to improve the durability attributes of the discussed products, diabase and barite aggregate was introduced into the raw material mass. In addition, the change in the densification method of the silicate mixture was applied. Layering was replaced instead of traditional pressing. The article describes sand-lime products modified with diabase and barite aggregate in an amount up to 15% by weight. Two methods of thickening the sand-lime mixture were used: pressing and layering. The change of the applied technology significantly influences, among others for water absorption. The best result was obtained using 5% and 10% modifiers. Modification with 5% content of diabase aggregate and 5% content of barite aggregate increases the strength by over 60% in relation to the reference sample. The obtained properties are reflected in the image of the microstructure examined by means of the scanning electron microscope. In the sand- lime products, both traditional and modified with diabase and barite aggregates, the C-S-H phase and tobermorite is present. These phases are characteristic for autoclaved products, although depending on the method of thickening occur in varying degrees and intensities.


2014 ◽  
Vol 90 (05) ◽  
pp. 628-635 ◽  
Author(s):  
Felix Böck

With concerns about climate change and the search for sustainable construction materials, significant attention is now being paid to Africa's natural resources. Ethiopia, known as Africa's political capital, has a rapidly expanding economy with increasing demand for new construction materials. Through public private partnerships projects the country is developing a sustainable business model to promote bamboo as a raw material. The subtropical zone of Ethiopia is home to approximately 65% of Africa's bamboo resources, an area of over 1 million hectares. Bamboo is potentially an ideal source of local, sustainable purpose-engineered building materials for growing cities not only in Ethiopia but across Africa. Production of conventional construction materials such as steel and concrete is expensive, highly energy intensive and unsustainable, requiring large quantities of water and is strongly dependent on imported raw materials. Bamboo is a renewable building material widely cultivated in Ethiopia but not yet utilized in modern construction. Structural Bamboo Products (SBP), similar to engineered wood products, have excellent potential to partially replace the use of more energy-intensive materials. Projects such as African Bamboo are taking steps in managing, cultivating and using Ethiopian bamboo species to help mitigate rapid deforestation in East Africa by creating alternative “wood” sources and sustainable business opportunities.


2020 ◽  
Vol 12 (11) ◽  
pp. 4358
Author(s):  
Georg Schiller ◽  
Tamara Bimesmeier ◽  
Anh T.V. Pham

Urbanization is a global trend: Since 2007 more than 50% of the world’s population have been living in urban areas, and rates of urbanization are continuing to rise everywhere. This growth in urbanization has led to an increased demand for natural resources, in particular non-metallic minerals such as stones, sand and clay, which account for one third of the entire flow of materials. Generally, these materials are traded within regional markets. This close geographical link between the demand for building materials in urban areas and the material supply in the hinterland leads to massive interventions in the natural environment and landscape. These urban–rural linkages can be revealed by applying Material Flow Analysis (MFA) to the built environment in order to trace the flows of building materials. The objective of this paper is to present a method for quantifying regional material flows by considering the supply and demand of building materials. This will be applied to the Vietnamese case study area of Hanoi and its hinterland province Hoa Binh. The results indicate a consumption of almost 60% of the construction mineral reserves in total secured by planning in the hinterland province considering a period of 15 years. However, this does not allow for the general conclusion that raw materials are sufficiently available. The sand reservoirs are only sufficient for eight years and clay reserves are used up after four years. This increases the need to exploit further raw material reserves, which are becoming increasingly scarce and results in stronger interventions in nature In order to safeguard the hinterland from the negative impacts of urbanization, a new understanding of resource efficiency is needed—one that acknowledges both resource efficiency in the construction of urban structures and appropriate resource conservation in the provision of the raw materials from the hinterland. This will require the creation of new integrated planning approaches between urban and regional planning authorities. Regional MFA is one way of realising such an approach.


2021 ◽  
Vol 2131 (4) ◽  
pp. 042035
Author(s):  
E Lytkina

Abstract Today, the waste of the mining industry is more than 8 billion tons. Analysis of the literature data showed that most of the man-made waste that is generated as a result of the development of mineral deposits is suitable for use in many industries, in particular, in the production of building materials. The use of technogenic raw materials allows us to solve the following tasks: Environmental aspect - reducing the number of dumps and reducing their volumes. And this, in turn, improves the ecology of regions and territories. 2. Economic aspect - reducing the cost of construction products through the use of almost free raw materials, the release of more competitive products. Of course, it is necessary to provide that part of the costs will be spent on additional processing, revision, activation, modification of this technogenic raw material component. But today we have to think about how to clear the territory of substandard “waste rock” and use it to reduce the production and consumption of natural raw materials. A similar process can create waste-free production.


Author(s):  
V. I. Tischenko ◽  
N. V. Bozhko ◽  
V. M. Pasichnyi ◽  
V. V. Brazhenko

Creation of combined meat products combining traditional consumer properties, as well as the possibility of using non-traditional raw materials in their recipes, is aimed at the expansion and rational use of the raw material base of the meat processing complex and solves the problem of reducing nutrient deficiency in the diet of the population. Therefore, the issue of the use of mechanically deboned poultry meat in meat bread technology and its impact on qualitative indicators and functional and technological properties is relevant. The aim of the research was to study the feasibility of the use of mechanically deboned poultry meat in the technology of combined products. Three model recipes based on the formula-meat analogue “Chainyyi” were developed. The possibility of replacing beef and pork meat with duck meat and mechanically deboned poultry meat of turkey was studied in the bread recipes. The total amount of duck meat and mechanically deboned poultry meat was 63%. As a protein ingredient able to bind moisture and relatively inexpensive compared to meat raw material, 20% of the pig's heart was added to the formulation, as well as 2% XB Fiber. Other components of the analogue formulation have not changed. Combination of duck meat with mechanically deboned poultry meat of turkey and pork hearts in the abovementioned ratios as part of meatcontaining bread stuffing systems allowed to improve the nutritional value of the product and its qualitative indices. The research confirmed the possibility of combining regional and relatively cheap raw materials to increase the nutritional value of meatcontaining products, namely breads. The bulk of proteins in the experimental samples increased by 6.57–10.38% and was within the range of 17.96–17.34%. On average, 4.98% decreased the fat content, the product became less calorie relative to the analogue by 15.98–16.76%. The formulations of model minced meat were distinguished by a higher index of the water-holding capacity, the content of binding moisture and the best indicators of plasticity. This affected the quantity of finished products, which amounted to 120.64–117.3% to the mass of raw materials, while in the control sample this figure was lower by 3.49–7.47%.


2018 ◽  
Vol 20 (90) ◽  
pp. 22-26
Author(s):  
Y. Matsuk ◽  
I. Marchenko ◽  
V. Pasichnyi

The article is devoted to the improvement of the recipes of minced meat products with using fish raw materials and the study of organoleptic and functional and technological properties of developed minced meat systems and finished products. The research has been carried out on the rational combining of meat and fish raw materials and the expansion of assortment of minced semi-finished products. The formulations of minced meat systems for the production of meat semi-finished with a partial replacement of the main raw material to fish raw materials have been developed. The organoleptic and functional and technological parameters of minced meat systems and finished products are investigated. According to the results of the organoleptic evaluation, it was found that partial replacement of meat raw material with minced fish does not worsen the sensory characteristics of minced meat products. It is established that in comparison with the control sample there is an improvement of functional and technological indicators. In particular, the moisture content increased by an average of 6.1%, moisture absorption capacity – 5.91%, energy absorption capacity – 2.49%, fat-retaining ability – 2.52%. The obtained results confirmed the expediency of using minced meat with pollack in the technology of minced meat semi-finished products with due observance of the parameters of production cycle of heat treatment of products. It has been theoretically substantiated and experimentally confirmed the technology of meat products using minced meat and developed recipes. It has been established that with careful selection of components that are part of minced meat semi-finished products with the addition of fish raw materials can increase the organoleptic and functional and technological parameters of finished products. The obtained data suggest that the improved recipes of minced meat semi-finished products can be recommended for production by enterprises of the meat industry and restaurants


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