Stereolithography process optimization for tensile strength improvement of products

2018 ◽  
Vol 24 (4) ◽  
pp. 688-697 ◽  
Author(s):  
Mehdi Kazemi ◽  
Abdolreza Rahimi
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Layer Thickness ◽  
Empirical Equation ◽  
Tensile Tests ◽  
General Purpose ◽  
Curing Time ◽  
Effective Parameters ◽  
Vertical Orientation ◽  
Content Type

Purpose Stereolithography (SLA) is a broadly used technology in the field of rapid prototyping. One of the disadvantages of SLA is poor mechanical properties of its products. To approach the mechanical properties of original part, the mechanical properties of SLA part, such as tensile strength, should be optimized. In this process, there are many parameters that affect the tensile strength of parts. However, the “layer thickness”, “fabrication orientation” and “post curing time” are the most significant ones. Hence, the purpose of this study is to investigate the influence of these parameters on tensile strength of SLA parts. Design/methodology/approach According to the obtained results from experiments based on the “full factorial” method, an empirical equation was developed for the tensile strength in terms of the effective parameters by using regression analysis. Considering this empirical equation, the process parameters were optimized to maximize the tensile strength by using genetic algorithm. Finally, the tensile tests of the specimens were simulated via the general-purpose finite element package of ABAQUS. Findings The outputs of the numerical simulations were in good agreement with experimental results. Both experimental and numerical results show that the increase of layer thickness and the decrease in post curing time increase the tensile strength. Furthermore, the tensile strength of parts produced in vertical orientation is higher than that of parts produced in horizontal orientation. Originality/value This is a complete study about the tensile strength of the SLA parts from experimental and analytical viewpoints.

Influence of ABS print parameters on a 3D open-source, self-replicable printer

2020 ◽  
Vol 26 (10) ◽  
pp. 1733-1738
Author(s):  
André Luiz Alves Guimarães ◽  
Vicente Gerlin Neto ◽  
Cesar Renato Foschini ◽  
Maximiliano dos Anjos Azambuja ◽  
Luiz Antonio Vasques Hellmeister
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Open Source ◽  
Layer Thickness ◽  
Acrylonitrile Butadiene Styrene ◽  
Influential Factor ◽  
Fused Deposition Modelling ◽  
Content Type ◽  
Fused Deposition ◽  
Printing Parameters

Purpose The purpose of this paper is to investigate and discuss the influence of printing parameters on the mechanical properties of acrylonitrile butadiene styrene (ABS) print by fused deposition modelling (FDM). The mechanical properties of ABS are highly influenced by printing parameters, and they determine the final product quality of printed pieces. Design/methodology/approach For the paper’s purpose, five main parameters (extrusion temperature, infill pattern, air gap, printing speed and layer thickness) were selected and varied during ABS printing on an open-source and self-replicable FDM printer. Three different colors of commercially available ABS were also used to investigate color and printing parameter’s influence on the tensile strength. Findings The research results suggest that two parameters (infill pattern and layer thickness) were most influential on the mechanical properties of print ABS, being able to enhance its tensile strength. Another key influential factor was material color selected prior to printing, which influenced the tensile strength of the print specimen. Originality/value This study provides information on print parameters’ influence on the tensile strength of ABS print on replicable open-source three-dimensional (3D) printers. It also suggests the influence of materials’ color on print pieces’ tensile strength, indicating a new parameter for materials selection for 3D printing.

Tensile strength of functionally graded and wafer layered structures produced by direct metal deposition

2014 ◽  
Vol 20 (5) ◽  
pp. 360-368 ◽  
Author(s):  
Mehdi Soodi ◽  
Syed H. Masood ◽  
Milan Brandt
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Tensile Tests ◽  
Layered Structures ◽  
Metal Deposition ◽  
Functionally Graded ◽  
Direct Metal Deposition ◽  
Engineering Applications ◽  
Diverse Range ◽  
Content Type

Purpose – This paper aims to investigate the changes in tensile properties of novel functionally graded materials (FGMs) and wafer structures created by direct metal deposition (DMD) additive manufacturing (AM) technology. Design/methodology/approach – Laser-assisted DMD was used to create two innovative sets of metallic structures – the functionally graded and wafer-layered structures – using pairs of six different engineering alloys in different combinations. These alloys were selected due to their high popularity within a diverse range of industries and engineering applications. The laser-assisted DMD was selected as a suitable technique to create these complex structures because of its capability to deposit more than one alloy powder at a time. After creation of these structures, their tensile strength was tested in a series of tensile tests and the results were compared with those of single alloy samples. Findings – It was observed that the mechanical properties of FGMs and wafer structure samples were clearly different from those of the single alloy samples, a fact which creates a whole pool of opportunities for development of new materials or structures with desired mechanical properties that cannot be achieved in single alloy parts. Originality/value – The study demonstrates the application of the DMD process to produce unique structures and materials, which would be high in demand in engineering applications, where metallic parts are exposed to high loads and where excessive tensile stresses may adversely affect the performance of such parts.

Effects of extruder temperatures and raster orientations on mechanical properties of the FFF-processed polylactic-acid (PLA) material

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Budi Arifvianto ◽  
Yuris Bahadur Wirawan ◽  
Urip Agus Salim ◽  
Suyitno Suyitno ◽  
Muslim Mahardika
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Elastic Modulus ◽  
Polylactic Acid ◽  
Tensile Tests ◽  
Degree Of Crystallinity ◽  
Content Type ◽  
Raster Angle ◽  
Loading Axis ◽  
Mohr’S Circle

Purpose The purpose of this study is to investigate the influences of extruder temperatures and raster orientations on the mechanical properties of polylactic-acid (PLA) material processed by using fused filament fabrication (FFF). Design/methodology/approach In this research, the PLA specimens were first printed with nozzle or extruder temperatures of 205°C, 215°C and 225°C and then evaluated in terms of their physical, chemical and mechanical properties. An appropriate extruder temperature was then selected based on this experiment and used for the printing of the other PLA specimens having various raster orientations. A series of tensile tests were carried out again to investigate the influence of raster orientations on the tensile strength, tensile strain and elastic modulus of those FFF-processed PLA materials. In the end, the one-way ANOVA was applied for the statistical analysis and the Mohr’s circle was established to aid in the analysis of the data obtained in this experiment. Findings The result of this study shows that the chemistry, porosity, degree of crystallinity and mechanical properties (tensile strength, strain and elastic modulus) of the PLA material printed with a raster angle of 0° were all insensitive to the increasing extruder temperature from 205°C to 225°C. Meanwhile, the mechanical properties of such printed PLA material were obviously influenced by its raster orientation. In this case, a PLA material with a raster orientation parallel to its loading axis, i.e. those with a raster angle of θ = 0°, was found as the strongest material. Meanwhile, the raster configuration-oriented perpendicular to its loading axis or θ = 90° yielded the weakest PLA material. The results of the tensile tests for the PLA material printed with bidirectional raster orientations, i.e. θ = 0°/90° and 45°/−45° demonstrated their strengths with values falling between those of the materials having unidirectional raster θ = 0° and 90°. Furthermore, the result of the analysis by using a well-known Mohr’s circle confirmed the experimental tensile strengths and the failure mechanisms of the PLA material that had been printed with various raster orientations. Originality/value This study presented consistent results on the chemistry, physical, degree of crystallinity and mechanical properties of the FFF-processed PLA in responding to the increasing extruder temperature from 205°C to 225°C applied during the printing process. Unlike the results of the previous studies, all these properties were also found to be insensitive to the increase of extruder temperature. Also, the result of this research demonstrates the usability of Mohr’s circle in the analysis of stresses working on an FFF-processed PLA material in responding to the changes in raster orientation printed in this material.

The effect of process parameters in fused deposition modelling on bonding degree and mechanical properties

2018 ◽  
Vol 24 (1) ◽  
pp. 80-92 ◽  
Author(s):  
Hongbin Li ◽  
Taiyong Wang ◽  
Jian Sun ◽  
Zhiqiang Yu
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Layer Thickness ◽  
Deposition Velocity ◽  
Quantitative Relationship ◽  
Interface Bonding ◽  
Content Type ◽  
Work Mechanism ◽  
Predict Model ◽  
First Time

Purpose The purpose of this paper is to study the effects of these major parameters, including layer thickness, deposition velocity and infill rate, on product’s mechanical properties and explore the quantitative relationship between these key parameters and tensile strength of the part. Design/methodology/approach A VHX-1000 super-high magnification lens zoom three-dimensional (3D) microscope is utilized to observe the bonding degree between filaments. A temperature sensor is embedded into the platform to collect the temperature of the specimen under different parameters and the bilinear elastic-softening cohesive zone model is used to analyze the maximum stress that the part can withstand under different interface bonding states. Findings The tensile strength is closely related to interface bonding state, which is determined by heat transition. The experimental results indicate that layer thickness plays the predominant role in affecting bonding strength, followed by deposition velocity and the effect of infill rate is the weakest. The numerical analysis results of the tensile strength predict models show a good coincidence with experimental data under the elastic and elastic-softened interface states, which demonstrates that the tensile strength model can predict the tensile strength exactly and also reveals the work mechanism of these parameters on tensile strength quantitatively. Originality/value The paper establishes the quantitative relationship between main parameters including layer thickness, infill rate and deposition velocity and tensile strength for the first time. The numerically analyzed results of the tensile strength predict model show a good agreement with the experimental result, which demonstrates the effectiveness of this predict model. It also reveals the work mechanism of the parameters on tensile strength quantitatively for the first time.

Effect of Preheating and Post-Curing Time on the Mechanical Properties of Epoxy Resin

2013 ◽  
Vol 22 (5) ◽  
pp. 096369351302200
Author(s):  
Mostefa Bourchak ◽  
Adnan Khan ◽  
Khalid A. Juhany
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Ultimate Tensile Strength ◽  
Epoxy Resin ◽  
Tensile Strain ◽  
Tensile Tests ◽  
Test Machine ◽  
Curing Time ◽  
Cure Cycle ◽  
Static Tensile

The purpose of this study is to compare the mechanical properties in the form of ultimate tensile strength, ultimate tensile strain and Young's modulus of an epoxy resin at different curing cycles. The work carried out consisted of investigating the effect of preheating time and then the effect of post-curing time at the same temperature. Five repeats of static tensile tests were then carried out using universal test machine. Results indicated that compared to a shorter epoxy resin preheat duration of 15 min at 80°C, a longer duration of 30 min at 80°C of preheating degrades the material ultimate tensile strength and ultimate tensile strain leading to a suffer material. However, compared to no further post-curing of the epoxy resin, a two-hour post-cure duration at 80°C slightly increased the ultimate tensile strength and significantly decreased the ultimate tensile strain making the material even suffer than in the case of preheating. The implication is that in-house cure cycle tests should be carried out to characterize the resin instead of exclusively relying on resin manufacturer proposed cure cycles.

scholarly journals Influence of Hydrostatic Extrusion on the Mechanical Properties of the Model Al-Mg Alloys

2021 ◽  
Author(s):  
Aleksandra Towarek ◽  
Wojciech Jurczak ◽  
Joanna Zdunek ◽  
Mariusz Kulczyk ◽  
Jarosław Mizera
Keyword(s):  
Mechanical Properties ◽  
Plastic Deformation ◽  
Tensile Strength ◽  
Microstructural Analysis ◽  
Tensile Tests ◽  
Hydrostatic Extrusion ◽  
Microstructure Formation ◽  
Initial State ◽  
Degree Of Deformation ◽  
Al Mg Alloys

AbstractTwo model aluminium-magnesium alloys, containing 3 and 7.5 wt.% of Mg, were subjected to plastic deformation by means of hydrostatic extrusion (HE). Two degrees of deformation were imposed by two subsequent reductions of the diameter. Microstructural analysis and tensile tests of the materials in the initial state and after deformation were performed. For both materials, HE extrusion resulted in the deformation of the microstructure—formation of the un-equilibrium grain boundaries and partition of the grains. What is more, HE resulted in a significant increase of tensile strength and decrease of the elongation, mostly after the first degree of deformation.

Vibratory weld conditioning during gas tungsten arc welding of al 5052 alloy on the mechanical and micro-structural behavior

2020 ◽  
Vol 17 (6) ◽  
pp. 831-836
Author(s):  
M. Vykunta Rao ◽  
Srinivasa Rao P. ◽  
B. Surendra Babu
Keyword(s):  
Mechanical Properties ◽  
Grain Size ◽  
Tensile Strength ◽  
Ultimate Tensile Strength ◽  
Welded Joints ◽  
Great Influence ◽  
Welding Process ◽  
Microstructural Characterization ◽  
Content Type ◽  
Average Grain Size

Purpose Vibratory weld conditioning parameters have a great influence on the improvement of mechanical properties of weld connections. The purpose of this paper is to understand the influence of vibratory weld conditioning on the mechanical and microstructural characterization of aluminum 5052 alloy weldments. An attempt is made to understand the effect of the vibratory tungsten inert gas (TIG) welding process parameters on the hardness, ultimate tensile strength and microstructure of Al 5052-H32 alloy weldments. Design/methodology/approach Aluminum 5052 H32 specimens are welded at different combinations of vibromotor voltage inputs and time of vibrations. Voltage input is varied from 50 to 230 V at an interval of 10 V. At each voltage input to the vibromotor, there are three levels of time of vibration, i.e. 80, 90 and 100 s. The vibratory TIG-welded specimens are tested for their mechanical and microstructural properties. Findings The results indicate that the mechanical properties of aluminum alloy weld connections improved by increasing voltage input up to 160 V. Also, it has been observed that by increasing vibromotor voltage input beyond 160 V, mechanical properties were reduced significantly. It is also found that vibration time has less influence on the mechanical properties of weld connections. Improvement in hardness and ultimate tensile strength of vibratory welded joints is 16 and 14%, respectively, when compared without vibration, i.e. normal weld conditions. Average grain size is measured as per ASTM E 112–96. Average grain size is in the case of 0, 120, 160 and 230 is 20.709, 17.99, 16.57 and 20.8086 µm, respectively. Originality/value Novel vibratory TIG welded joints are prepared. Mechanical and micro-structural properties are tested.

scholarly journals Mimicking the Mechanical Properties of Aortic Tissue with Pattern-Embedded 3D Printing for a Realistic Phantom

Materials ◽  
2020 ◽  
Vol 13 (21) ◽  
pp. 5042
Author(s):  
Jaeyoung Kwon ◽  
Junhyeok Ock ◽  
Namkug Kim
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
3D Printing ◽  
Mechanical Characteristics ◽  
Aortic Wall ◽  
Tensile Tests ◽  
Human Aorta ◽  
Aortic Tissue ◽  
Medical Field ◽  
Base Materials

3D printing technology has been extensively applied in the medical field, but the ability to replicate tissues that experience significant loads and undergo substantial deformation, such as the aorta, remains elusive. Therefore, this study proposed a method to imitate the mechanical characteristics of the aortic wall by 3D printing embedded patterns and combining two materials with different physical properties. First, we determined the mechanical properties of the selected base materials (Agilus and Dragonskin 30) and pattern materials (VeroCyan and TPU 95A) and performed tensile testing. Three patterns were designed and embedded in printed Agilus–VeroCyan and Dragonskin 30–TPU 95A specimens. Tensile tests were then performed on the printed specimens, and the stress-strain curves were evaluated. The samples with one of the two tested orthotropic patterns exceeded the tensile strength and strain properties of a human aorta. Specifically, a tensile strength of 2.15 ± 0.15 MPa and strain at breaking of 3.18 ± 0.05 mm/mm were measured in the study; the human aorta is considered to have tensile strength and strain at breaking of 2.0–3.0 MPa and 2.0–2.3 mm/mm, respectively. These findings indicate the potential for developing more representative aortic phantoms based on the approach in this study.

scholarly journals Effects of Different Solid Solution Temperatures on Microstructure and Mechanical Properties of the AA7075 Alloy After T6 Heat Treatment

2019 ◽  
Vol 38 (2019) ◽  
pp. 892-896 ◽  
Author(s):  
Süleyman Tekeli ◽  
Ijlal Simsek ◽  
Dogan Simsek ◽  
Dursun Ozyurek
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Solid Solution ◽  
Tensile Strength ◽  
Tensile Tests ◽  
Solution Temperature ◽  
T6 Heat Treatment ◽  
Microstructure And Mechanical Properties ◽  
Different Temperatures

AbstractIn this study, the effect of solid solution temperature on microstructure and mechanical properties of the AA7075 alloy after T6 heat treatment was investigated. Following solid solution at five different temperatures for 2 hours, the AA7075 alloy was quenched and then artificially aged at 120∘C for 24 hours. Hardness measurements, microstructure examinations (SEM+EDS, XRD) and tensile tests were carried out for the alloys. The results showed that the increased solid solution temperature led to formation of precipitates in the microstructures and thus caused higher hardness and tensile strength.

Effect of using magnetic water on the mechanical properties of concrete exposed to elevated temperature

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Wasim Barham ◽  
Ammar AL-Maabreh ◽  
Omar Latayfeh
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Compressive Strength ◽  
Elevated Temperature ◽  
Flexural Strength ◽  
Tap Water ◽  
Splitting Tensile Strength ◽  
Content Type ◽  
Normal Water ◽  
Magnetic Water

PurposeThe influence of using magnetic water instead of tap water in the mechanical properties of the concrete exposed to elevated temperatures was investigated. Two concrete mixes were used and cast with the same ingredients. Tap water was used in the first mix and magnetic water was used in the second mix. A total of 48 specimens were cast and divided as follows: 16 cylinders for the concrete compressive strength test (8 samples for each mix), 16 cylinders for the splitting tensile strength (8 specimens for each mix) and 16 beams to test the influences of magnetized water on the flexural strength of concrete (8 specimens for each mixture). Specimens were exposed to temperatures of (25 °C, 200 °C, 400 °C and 600 °C). The experimental results showed that magnetic water highly affected the mechanical properties of concrete. Specimens cast and curried out with magnetic water show higher compressive strength, splitting tensile strength and flexural strength compared to normal water specimens at all temperatures. The relative strength range between the two types of water used was 110–123% for compressive strength and 110–133% for splitting strength. For the center point loading test, the relative flexural strength range was 118–140%. The use of magnetic water in mixing concrete contribute to a more complete hydration process.Design/methodology/approachExperimental study was carried out on two concrete mixes to investigate the effect of magnetic water. Mix#1 used normal water as the mixing water, and Mix#2 used magnetic water instead of normal water. After 28 days, all the samples were taken out of the tank and left to dry for seven days, then they were divided into different groups. Each group was exposed to a different temperature where it was placed in a large oven for two hours. Three different tests were carried out on the samples, these tests were concrete compressive strength, flexural strength and splitting tensile strength.FindingsExposure of concrete to high temperatures had a significant influence on concrete mechanical properties. Specimens prepared using magnetic water showed higher compressive strength at all temperature levels. The use of magnetic water in casting and curing concrete can increase the compressive strength by 23%. Specimens prepared using magnetic water show higher splitting tensile strength at all temperatures up to 33%. The use of magnetic water in casting and curing can strengthen and increase concrete resistance to high temperatures, a significant enhancement in flexural strength at all temperatures was found with a value up to 40%.Originality/valuePrevious research proved the advantages of using magnetic water for improving the mechanical properties of concrete under normal conditions. The potential of using magnetic water in the concrete industry in the future requires conducting extensive research to study the behavior of magnetized concrete under severe conditions to which concrete structures may be subjected to. These days, there are attempts to obtain stronger concrete with high resistance to harsh environmental conditions without adding new costly ingredients to its main mixture. No research has been carried out to investigate the effect of magnetic water on the mechanical properties of concrete exposed to elevated temperature. The main objective of this study is to evaluate the effect of using magnetic water on the mechanical properties of hardened concrete subjected to elevated temperature.

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