scholarly journals Noncontacting Torquemeters Utilizing Magneto-Elastic Properties of Steel Shafts

Author(s):  
Egil Angeid

The magneto-elastic property of steel shafts makes noncontacting torquementers possible. Early magneto-elastic torquemeters suffered from excessive sensitivity to variations in airgap and shaft temperature. These drawbacks have been eliminated in the Torductor® torquemeter, which has been very successful in low-speed industrial applications. In gas turbine applications, some special problems are encountered. These problems, and ways to minimize them, are discussed.

Author(s):  
Yiming Han ◽  
Jing Wang ◽  
Xuyang Jin ◽  
Shanshan Wang ◽  
Rui Zhang

Under steady-state pure rolling conditions with low speed, the thickener fiber agglomerations can be maintained for a long time, generating a beneficial thicker film thickness. However, in industrial applications, motions with sliding or transient effects are very common for gears, rolling-element bearings or even chain drives, evaluation of the grease performance under such conditions is vital for determining the lubrication mechanism and designing new greases. In this project, optical interferometry experiments were carried out on a ball-disk test rig to study the disintegration time of the grease thickener agglomerations with the increase of the slide-to-roll ratio under steady-state and reciprocation motions. Under steady-state conditions, the thickener fiber agglomeration can exist for a while and the time becomes shorter with the increase of the slide-to-roll ratio above the critical speed. Below the critical speed, the thickener fiber can exist in the contact in the form of a quite thick film for a very long time under pure rolling conditions but that time is decreased with the increase of the slide-to-roll ratio. The introduction of the transient effect can further reduce the existence time of the thickener.


2005 ◽  
Vol 495-497 ◽  
pp. 1591-1596 ◽  
Author(s):  
Vladimir Luzin ◽  
S. Banovic ◽  
Thomas Gnäupel-Herold ◽  
Henry Prask ◽  
R.E. Ricker

Low carbon steel (usually in sheet form) has found a wide range of applications in industry due to its high formability. The inner and outer panels of a car body are good examples of such an implementation. While low carbon steel has been used in this application for many decades, a reliable predictive capability of the forming process and “springback” has still not been achieved. NIST has been involved in addressing this and other formability problems for several years. In this paper, texture produced by the in-plane straining and its relationship to springback is reported. Low carbon steel sheet was examined in the as-received condition and after balanced biaxial straining to 25%. This was performed using the Marciniak in-plane stretching test. Both experimental measurements and numerical calculations have been utilized to evaluate anisotropy and evolution of the elastic properties during forming. We employ several techniques for elastic property measurements (dynamic mechanical analysis, static four point bending, mechanical resonance frequency measurements), and several calculation schemes (orientation distribution function averaging, finite element analysis) which are based on texture measurements (neutron diffraction, electron back scattering diffraction). The following objectives are pursued: a) To test a range of different experimental techniques for elastic property measurements in sheet metals; b) To validate numerical calculation methods of the elastic properties by experiments; c) To evaluate elastic property changes (and texture development) during biaxial straining. On the basis of the investigation, recommendations are made for the evaluation of elastic properties in textured sheet metal.


Author(s):  
John Hartranft ◽  
Bruce Thompson ◽  
Dan Groghan

Following the successful development of aircraft jet engines during World War II (WWII), the United States Navy began exploring the advantages of gas turbine engines for ship and boat propulsion. Early development soon focused on aircraft derivative (aero derivative) gas turbines for use in the United States Navy (USN) Fleet rather than engines developed specifically for marine and industrial applications due to poor results from a few of the early marine and industrial developments. Some of the new commercial jet engine powered aircraft that had emerged at the time were the Boeing 707 and the Douglas DC-8. It was from these early aircraft engine successes (both commercial and military) that engine cores such as the JT4-FT4 and others became available for USN ship and boat programs. The task of adapting the jet engine to the marine environment turned out to be a substantial task because USN ships were operated in a completely different environment than that of aircraft which caused different forms of turbine corrosion than that seen in aircraft jet engines. Furthermore, shipboard engines were expected to perform tens of thousands of hours before overhaul compared with a few thousand hours mean time between overhaul usually experienced in aircraft applications. To address the concerns of shipboard applications, standards were created for marine gas turbine shipboard qualification and installation. One of those standards was the development of a USN Standard Day for gas turbines. This paper addresses the topic of a Navy Standard Day as it relates to the introduction of marine gas turbines into the United States Navy Fleet and why it differs from other rating approaches. Lastly, this paper will address examples of issues encountered with early requirements and whether current requirements for the Navy Standard Day should be changed. Concerning other rating approaches, the paper will also address the issue of using an International Organization for Standardization, that is, an International Standard Day. It is important to address an ISO STD DAY because many original equipment manufacturers and commercial operators prefer to rate their aero derivative gas turbines based on an ISO STD DAY with no losses. The argument is that the ISO approach fully utilizes the power capability of the engine. This paper will discuss the advantages and disadvantages of the ISO STD DAY approach and how the USN STD DAY approach has benefitted the USN. For the future, with the advance of engine controllers and electronics, utilizing some of the features of an ISO STD DAY approach may be possible while maintaining the advantages of the USN STD DAY.


1984 ◽  
Vol 106 (4) ◽  
pp. 935-939
Author(s):  
H. A. Kidd

The continued use of gas turbines in industrial applications and increased customer desires for trend analysis has led gas turbine suppliers to develop sophisticated, reliable, cost-effective vibration monitoring systems. This paper discusses the application of case vibration monitoring systems and the design criteria for each component. Engine installation, transducer mounting brackets, types of transducers, interconnecting cables and connectors, charge amplifiers, and signal conditioning and monitoring are considered. Examples are given of the benefits experienced with the final system in several of Dresser Clark’s engine development programs, by manufacturing and production testing, and by Dresser’s field service staff.


Author(s):  
C. L. Carlson

The major design features of the FT4A gas-turbine engine for marine and industrial applications are described, the development-test history of the engine is reviewed, and the field experience with this and similar engine concepts is discussed. In addition, the particular characteristics of the FT4A power plant which make the latter attractive for various applications are mentioned.


2019 ◽  
Vol 38 (10) ◽  
pp. 762-769
Author(s):  
Patrick Connolly

Reflectivities of elastic properties can be expressed as a sum of the reflectivities of P-wave velocity, S-wave velocity, and density, as can the amplitude-variation-with-offset (AVO) parameters, intercept, gradient, and curvature. This common format allows elastic property reflectivities to be expressed as a sum of AVO parameters. Most AVO studies are conducted using a two-term approximation, so it is helpful to reduce the three-term expressions for elastic reflectivities to two by assuming a relationship between P-wave velocity and density. Reduced to two AVO components, elastic property reflectivities can be represented as vectors on intercept-gradient crossplots. Normalizing the lengths of the vectors allows them to serve as basis vectors such that the position of any point in intercept-gradient space can be inferred directly from changes in elastic properties. This provides a direct link between properties commonly used in rock physics and attributes that can be measured from seismic data. The theory is best exploited by constructing new seismic data sets from combinations of intercept and gradient data at various projection angles. Elastic property reflectivity theory can be transferred to the impedance domain to aid in the analysis of well data to help inform the choice of projection angles. Because of the effects of gradient measurement errors, seismic projection angles are unlikely to be the same as theoretical angles or angles derived from well-log analysis, so seismic data will need to be scanned through a range of angles to find the optimum.


Author(s):  
Fumitaka Ichihashi ◽  
Jun Cai ◽  
Y. H. Kao ◽  
A. A. Syed ◽  
S. M. Jeng

The occurrence of combustion instability dynamics known, as “screech, howl and growl,” in the combustors of gas turbine engines is a very difficult challenge for engineers. The very high amplitude pressure oscillations caused by combustion dynamics, are not only detrimental to the operation of the engine and combustor, but the difficulty in predicting and remedying these problems can lead to significant costs and delays in engine development. The coupling of the unsteady heat release in the flame with the natural acoustic resonance modes of the combustor duct causes the phenomena of combustion dynamics. To improve our understanding of stability characteristics in such complex systems, encountered in many industrial applications, the flame structure of an atmospheric swirl-stabilized burner, containing dilution and cooling air holes and fed with natural gas fuel, was systematically investigated for various inlet temperatures, pressure drops and air-fuel ratios. Experiments were also designed and conducted with the goal to understand better the phenomena of combustion dynamics that were experienced. More specifically, six acoustic pressure transducers were incorporated in the combustor and in the upstream duct to measure the acoustic field and the acoustic impedance characteristics at specified locations of interest. A one-dimensional wave propagation model is presented to predict the acoustic frequencies and damping of resonance modes, based on the geometry of the test rig, the flow conditions, and the acoustic impedance characteristics of the terminations of the combustor. This paper will present the acoustic analysis of the test data in the light of the above-mentioned theoretical modeling. The limitations of the current test rig are pointed out and changes in the rig design are discussed for future research.


1983 ◽  
Vol 105 (4) ◽  
pp. 844-850 ◽  
Author(s):  
I. G. Rice

High-cycle pressure-ratio (38–42) gas turbines being developed for future aircraft and, in turn, industrial applications impose more critical disk and casing cooling and thermal-expansion problems. Additional attention, therefore, is being focused on cooling and the proper selection of materials. Associated blade-tip clearance control of the high-pressure compressor and high-temperature turbine is critical for high performance. This paper relates to the use of extracted steam from a steam turbine as a coolant in a combined cycle to enhance material selection and to control expansion in such a manner that the cooling process increases combined-cycle efficiency, gas turbine output, and steam turbine output.


Author(s):  
Qi Chen ◽  
A. M. Birk

Air-air ejectors are used in a wide range of industrial applications. In gas turbine installations, ejectors are typically used for entraining ventilation air or cooling of exhaust ducting. In some gas turbine applications, the exhaust system must be cooled to limit temperatures inside the structure or to manage heat signatures. The ducts are usually cooled by ejectors with film or effusion cooled diffusers. Entraining diffusers typically have poor pressure recovery and as a result, the ejector performance is affected. This paper presents experimental results on the performance of an air-air ejector with an entraining diffuser. The effects of inlet swirl, and primary nozzle area ratio on the diffuser pressure recovery and ejector pumping were studied. The ejector experiments were carried out on a cold flow wind tunnel that can provide primary air flow rates up to 2.2 kg/s at ambient temperature. Velocity, pressure and temperature measurements were taken in the annulus upstream of the primary nozzle, at the nozzle exit, at the diffuser inlet, on the diffuser walls, and at the diffuser exit. The results show that swirl strongly improves flow non-uniformity at the diffuser exit. The peak pumping performance and the strongest diffuser gap flows was observed with 20° of swirl in the primary nozzle flow. At the no swirl condition, the nozzle area ratio slightly affected the overall entrainment ratio. However, the large nozzle area ratio resulted in the best pumping when swirl was applied.


Author(s):  
Andrea Riva ◽  
Andrea Bessone

Cast nickel-base superalloys elastic properties have a very large scatter, mainly because of the coarse grain microstructure and in-grain anisotropy. This high dispersion must be taken into account in the design of gas turbine blades, in particular when evaluating phenomena directly linked to the elastic behavior, such as blades vibration. This source of elastic properties scatter becomes even more important on specimens for material characterization because of their inferior size, which entails a lesser number of grains (i.e. a larger scatter). In this paper a model aimed to quantify such scatter is proposed. The performances of the model in predicting the standard deviation of the Young’s modulus (and consequently of the eigenfrequencies) are also shown, both for tested specimens and blades excited on clamps. Finally, a sensitivity FEM modal analysis is performed in order to evaluate how the elastic property dispersion might affect the blade eigenfrequencies and the relative mode shapes, with particular emphasis on the case of a specific region of a geometrically complex component affected by an anomalous Young’s modulus. Besides, the influence of the blade mass is evaluated through both experimental clamp impact tests and FEM analyses. The effect on blades of such source of scatter is then compared to the effect of the elastic properties dispersion. ANSYS program has been used for the simulations.


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