Off-Design Prediction of Transonic Axial Compressors: Part 2 — Generalized Mean-Line Loss Modelling Methodology

Author(s):  
John Kidikian ◽  
Marcelo Reggio

In Part 1, of this two-part paper, an off-design mean-line code and a generalized methodology to obtain “tuning” factors were presented. It was shown that the modified factors were capable of predicting the off-design performance of four well documented NASA transonic axial compressors. In this paper, Part 2, a generalized methodology to create correlations for the rotor and stator total pressure losses, deviation angles, and blade row inlet and exit blockage factors is presented. The generalized mean-line loss modelling methodology will allow the compressor designer to decommission the use of the performance map scaling techniques. In its place, the generalized predictive methodology will accurately estimate the off-design performance of transonic axial compressors and can be used to fill the gaps of missing data.

Author(s):  
John Kidikian ◽  
Marcelo Reggio

With yearly advances in CFD techniques and methodologies, and the increased capacity and capabilities of computer CPU, GPU, and information storage, CFD has become a powerful design tool. However, despite its vast strengths, a CFD analysis is still based on the sound development of the 1D mean-line analysis methodology. This paper (part 1 of 2) describes an off-design axial compressor mean-line code, tested in a specialized engineering software for the development and analysis of a whole gas turbine engine, and the various tuning factors used to obtain an off-design performance match. It will be shown that, to obtain a proper match of the off-design performance of single-stage transonic axial compressors, both the rotor and stage pressure ratio, and the rotor temperature ratio are required to be converged upon. To do so, the off-design mean-line analysis requires the incorporation of a set of inlet & exit blockage factors and deviation angles that vary with the compressor performance conditions. This approach differs from the literature-based procedural assumptions (or rule-of-thumb) of fixed inlet and exit blockage factors of approximately “0.98”, and the use of a unique deviation angle based on Carter’s rule. The results obtained in this paper are then used to develop a generalized off-design mean-line loss modelling methodology (part 2 of 2) capable of predicting the off-design performance of four well documented NASA transonic axial compressors.


Author(s):  
Andrew C. Foley ◽  
Paul C. Ivey

This paper describes the structure of the tip clearance flow in a low speed isolated compressor rotor. Pneumatic cobra probes are radially traversed upstream and downstream of the blade row and the time averaged total pressure losses across the blade row calculated. The increase in pressure losses due to the tip clearance flow is clearly seen. The nature of the tip losses is investigated further using a unique 3D laser transit anemometer to measure velocities and turbulence levels. A 3D representation of the resulting flow field is then constructed using the experimentally measured velocity vectors. With the aid of ‘stream particles’ released into this flow field a vortex structure is then visualised. A section through the path of this vortex assists in showing its development through the blade row. Due to the co-location of this vortex and the total pressure losses in the passage, it is this vortex which is believed to be responsible for the excess total pressure losses in the tip region.


1967 ◽  
Vol 89 (4) ◽  
pp. 453-462 ◽  
Author(s):  
W. Jansen ◽  
W. C. Moffatt

This paper describes in some detail the methods used for generation of a computer program for analyzing the off-design performance of axial compressors. The purpose of the study was to predict such axial-compressor characteristics as pressure rise and efficiency as a junction of mass flow and rotor speed when only the mechanical geometry of the annulus and blades are given. The aerodynamic analysis is divided into two basic parts. The first part of the analysis involves the numerical solution of the equations of motion in the compressor to find the flow field, temperature and pressure rise, and efficiency of the compressor. The second part concerns the analysis of the blade elements, in particular their performance at various angles of attack. Several effects are included that have a bearing on this performance. The relative Mach number and the axial-velocity ratio across the blade element, together with the shape of the blade and its configuration in the compressor, affect the flow discharging from the blade. Therefore, an elaborate study has been included to find the flow angle at the blade discharge and the pressure losses of the flow passing through the blade row. The calculation procedures have been tested by applying them to a number of compressors for which sufficient experimental data were available. A one-stage, a two-stage transonic, and a 13-stage axial compressor have been investigated and good agreement with experiments has been found provided the correct boundary layer displacement thickness along the annulus wall is used.


Author(s):  
B. Tremblay ◽  
S. A. Sjolander ◽  
S. H. Moustapha

A recent survey of the literature showed a clear need for additional experimental results on the off-design performance of turbines, particularly for airfoils of recent design. This study presents measurements of the low-speed two-dimensional performance of a linear cascade of turbine blades with a turning angle of 87 degrees. The incidence was varied between −25 and +25 degrees in 5 degree steps. The blade surface pressures, total pressure loss coefficients and trailing-edge deviations are presented for all values of incidence. The influence of incidence on the critical Reynolds number is also examined. Surface flow visualization is presented for different values of Reynolds number and incidence to aid in the physical interpretation of the measurements. The measured total pressure losses agree very well with the new off-design correlation introduced by Moustapha et al. (1989).


2012 ◽  
Vol 2012 ◽  
pp. 1-28 ◽  
Author(s):  
Phil Ligrani

The influences of a variety of different physical phenomena are described as they affect the aerodynamic performance of turbine airfoils in compressible, high-speed flows with either subsonic or transonic Mach number distributions. The presented experimental and numerically predicted results are from a series of investigations which have taken place over the past 32 years. Considered are (i) symmetric airfoils with no film cooling, (ii) symmetric airfoils with film cooling, (iii) cambered vanes with no film cooling, and (iv) cambered vanes with film cooling. When no film cooling is employed on the symmetric airfoils and cambered vanes, experimentally measured and numerically predicted variations of freestream turbulence intensity, surface roughness, exit Mach number, and airfoil camber are considered as they influence local and integrated total pressure losses, deficits of local kinetic energy, Mach number deficits, area-averaged loss coefficients, mass-averaged total pressure loss coefficients, omega loss coefficients, second law loss parameters, and distributions of integrated aerodynamic loss. Similar quantities are measured, and similar parameters are considered when film-cooling is employed on airfoil suction surfaces, along with film cooling density ratio, blowing ratio, Mach number ratio, hole orientation, hole shape, and number of rows of holes.


Author(s):  
Digvijay B. Kulshreshtha ◽  
S. A. Channiwala ◽  
Jitendra Chaudhary ◽  
Zoeb Lakdawala ◽  
Hitesh Solanki ◽  
...  

In the combustor inlet diffuser section of gas turbine engine, high-velocity air from compressor flows into the diffuser, where a considerable portion of the inlet velocity head PT3 − PS3 is converted to static pressure (PS) before the airflow enters the combustor. Modern high through-flow turbine engine compressors are highly loaded and usually have high inlet Mach numbers. With high compressor exit Mach numbers, the velocity head at the compressor exit station may be as high as 10% of the total pressure. The function of the diffuser is to recover a large proportion of this energy. Otherwise, the resulting higher total pressure loss would result in a significantly higher level of engine specific fuel consumption. The diffuser performance must also be sensitive to inlet velocity profiles and geometrical variations of the combustor relative to the location of the pre-diffuser exit flow path. Low diffuser pressure losses with high Mach numbers are more rapidly achieved with increasing length. However, diffuser length must be short to minimize engine length and weight. A good diffuser design should have a well considered balance between the confliction requirements for low pressure losses and short engine lengths. The present paper describes the effect of divergence angle on diffuser performance for gas turbine combustion chamber using Computational Fluid Dynamic Approach. The flow through the diffuser is numerically solved for divergence angles ranging from 5 to 25°. The flow separation and formation of wake regions are studied.


Author(s):  
Franz F. Blaim ◽  
Roland E. Brachmanski ◽  
Reinhard Niehuis

The objective of this paper is to analyze the influence of incoming periodic wakes, considering the variable width, on the integral total pressure loss for two low pressure turbine (LPT) airfoils. In order to reduce the overall weight of a LPT, the pitch to chord ratio was continuously increased, during the past decades. However, this increase encourages the development of the transition phenomena or even flow separation on the suction side of the blade. At low Reynolds numbers, large separation bubbles can occur there, which are linked with high total pressure losses. The incoming wakes of the upstream blades are known to trigger early transition, leading to a reduced risk of flow separation and hence minor integral total pressure losses caused by separation. For the further investigation of these effects, different widths of the incoming wakes will be examined in detail, here. This variation is carried out by using the numerical Unsteady Reynolds Averaged Solver TRACE developed by the DLR Cologne in collaboration with MTU Aero Engines AG. For the variation of the width of the wakes, a variable boundary condition was modeled, which includes the wake vorticity parameters. The width of the incoming wakes was used as the relevant variable parameter. The implemented boundary condition models the unsteady behavior of the incoming wakes by the variation of the velocity profile, using a prescribed frequenc. TRACE can use two different transition models; the main focus here is set to the γ–Reθt transition model, which uses local variables in a transport equation, to trigger the transition within the turbulence transport equation system. The experimental results were conducted at the high speed cascade open loop test facility at the Institute for Jet Propulsion at the University of the German Federal Armed Forces in Munich. For the investigation presented here, two LPT profiles — which were designed with a similar inlet angle, turning, and pitch are analyzed. However, with a common exit Mach number and a similar Reynolds number range between 40k and 400k, one profile is front loaded and the other one is aft loaded. Numerical unsteady results are in good agreement with the conducted measurements. The influence of the width of the wake on the time resolved transition behavior, represented by friction coefficient plots and momentum loss thickness will be analyzed in this paper.


Author(s):  
Ernst Lindner

To enhance the performance of the inlet guide vane and the annular duct of a jet engine, a detailed investigation of annular cascades with two different types of turbine guide vane rows is made. The first one is a leaned guide vane with an aspect ratio of two and a half and a transition duct ahead of the vane. To avoid the losses associated to the decelerating transition duct an alternative vane is designed and investigated with the same inlet and exit conditions. In this case the chord of the vane is increased to the effect that the vane begins immediately at the enterance of the diverging annulus and so a continuously accelerated flow is achieved. To maintain a good performance for this configuration a bowed-type vane with an aspect ratio of one is designed. The aim of the investigation is to obtain detailed informations on the secondary flow behaviour with particular regard to the development of the total pressure losses and the streamwise vorticity of the vortices inside and behind the blade rows. In the first step a three-dimensional, structured, explicit finite-volume flow-solver with a k–ε turbulence model is validated against the measurements, which were made in cross-sections behind the blades. Having proved that the numerical results are very close to the experimental ones, the secondary flow behaviour inside and behind the blade rows is analysed in the second step. By calculating the streamwise vorticity from the numerical results the formation of horse-shoe vortex, passage-vortex and the trailing edge vortex shed is investigated. The differences of the vortical motion and the formation of the total pressure losses between the two configurations of turbine guide vane rows are discussed.


Author(s):  
Jie Wang ◽  
Qun Zheng ◽  
Lanxin Sun ◽  
Mingcong Luo

Generally, droplets are injected into air at inlet or interstage of a compressor. However, both cases did not consider how to utilize the kinetic energy of these moving droplets. Under the adverse pressure gradient of compressor, the lower energy fluids of blade surfaces and endwalls boundary layers would accumulate and separate. Kinetic droplets could accelerate the lower energy fluids and eliminate the separation. This paper mainly investigate the effective positions where to inject water and how to utilize the droplets’ kinetic energy. Four different injecting positions, which located on the suction surface and endwall, are chosen. The changes of vortexes in the compressor cascade are discussed carefully. In addition, the influences of water injection on temperature, total pressure losses and Mach number are analyzed. Numerical simulations are performed for a highly loaded compressor cascade with ANSYS CFX software.


2021 ◽  
Author(s):  
Robert Craven ◽  
Keith Kirkpatrick ◽  
Stephen Idem

Abstract After constructing a scale model of planned changes to a power plant exhaust system, tests were performed to measure pressure losses in the transition, silencer, and stack. A dimension of 0.30 m (1.0 ft) for the scale model corresponded to 3.7 m (12.0 ft) at full scale. To the extent possible, the scale model tests exhibited geometric similarity with the actual power plant. Total pressure loss coefficients varied between 2.122, 1.969, and 1.932, for three separate scale model configurations that were considered. A combination of turning vanes and splitter vanes in the five-gore elbow, coupled with the use of turning vanes in the rectangular elbow yielded the lowest total pressure loss. Although Reynolds number similarity between the scale model experiments and the actual power plant was not attained, Reynolds number independence was achieved in the tests. The results from this study was applied to model pressure loss in the actual power plant. The scale model testing revealed that utilization of the exhaust ducting design designated as Case A would yield a sufficiently low pressure loss that it would not degrade the performance of the combustion turbine in the power plant to be repaired. Therefore it was selected for inclusion in the retro-fitting of the power plant to facilitate its being quickly brought back on-line.


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