Effect of Orientation on Mechanical Behavior of an Extruded Al Alloy

2008 ◽  
Author(s):  
M. A. Malik ◽  
I. Salam ◽  
W. Muhammad
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Ultimate Tensile Strength ◽  
Yield Strength ◽  
Strain Rate ◽  
Mechanical Behavior ◽  
Uniaxial Tensile ◽  
Uniaxial Tensile Test ◽  
Transverse Orientation ◽  
Longitudinal Orientation

The extruded materials are extensively used in chemical, food and nuclear industry and generally offer a unique combination of strength and freedom with regard to design solutions. During extrusion, material flow occurs in the direction of applied force and as a result microstructure change. The process ultimately induces variation in the mechanical properties when tested along or across the extrusion direction. The uniaxial tensile test is a simple and versatile test to expose most of the mechanical properties of the materials required to ensure the reliability of the systems. In present study, the mechanical behavior of an Al-Mg-Si alloy extruded cylinder has been determined with the help of uniaxial tensile test in longitudinal and transverse orientations. The microstructural features revealed significant difference in two orientations and constituent particles were found aligned in the direction of extrusion. Tensile tests were conducted in displacement mode at different cross head speeds corresponding to strain rates ranging from 10−5 to 10−1 s−1. The tests were conducted at ambient temperature in air atmosphere. The data thus obtained include: yield strength, ultimate tensile strength, percent elongation and reduction of area. Comparing the trends of strength variation, the material shows higher yield strength in longitudinal orientation as compared to transverse orientation. A slight increase in the yield strength with increasing strain rate was found in both the orientations. The ultimate tensile strength in both the directions was found similar and there was no appreciable change with increasing strain rate. The elongation and reduction in area were found higher in the longitudinal orientation. The effect of strain rate on these properties was negligible up to maximum speed tested. In longitudinal orientation typical dimpled fracture was observed indicating deformation before failure. In transverse orientation shallow dimples were present. The present study revealed that the distribution of constituent particles in an extruded thick-walled cylinder has a pronounced effect on its mechanical behavior and fracture morphology.

Atomistic Investigation on Mechanical Properties of Sn-Ag-Cu Based Nanocrystalline Solder Material

2019 ◽  
Author(s):  
Mohammad Motalab ◽  
Rafsan A. S. I. Subad ◽  
Ayesha Ahmed ◽  
Pritom Bose ◽  
Ratul Paul ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Ultimate Tensile Strength ◽  
Strain Rate ◽  
Elevated Temperatures ◽  
Md Simulations ◽  
Uniaxial Tensile ◽  
Solder Material ◽  
Embedded Atom ◽  
Sac Solder

Abstract In order to develop light weight electrical components, the nano-sized lead free solders have been identified as potential materials to provide better mechanical properties as compared to the conventional solders. Sn–Ag–Cu (SAC) solders have been widely acknowledged as one of the most promising replacements for Sn-Pb solders. In our previous work, mechanical properties of single crystal SAC solder material were investigated through atomistic simulation studies. In this work, the mechanical properties of nanocrystalline SAC305 (nc-SAC305) (96.5Sn-3.0Ag-0.5Cu) solder have been investigated through molecular dynamics (MD) simulations. A set of modified embedded atom method (MEAM) potential parameters have been proposed for nc-SAC solder. Impact of grain size, strain rate and temperature on the uniaxial tensile properties have been studied. The results have revealed an inverse Hall-Petch relationship in the nc-SAC305 material, and grain boundary decohesion is observed as the dominating failure mechanism. The results also suggest that the ultimate tensile strength of SAC305 significantly increases with increasing strain rate. Moreover, increased ductility and decreased ultimate tensile strength are observed at elevated temperatures.

scholarly journals The Influence of Microstructure on the Mechanical Properties and Fracture Behavior of Medium Mn Steels at Different Strain Rates

Materials ◽  
2019 ◽  
Vol 12 (24) ◽  
pp. 4228 ◽  
Author(s):  
Zheng Wang ◽  
Juanping Xu ◽  
Yu Yan ◽  
Jinxu Li
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Ultimate Tensile Strength ◽  
Strain Rate ◽  
Fracture Behavior ◽  
Total Elongation ◽  
Uniaxial Tensile ◽  
Strain Rates ◽  
Car Crash ◽  
Δ Ferrite

The primary task of automotive industry materials is to guarantee passengers’ safety during a car crash. To simulate a car crash, the influence of strain rates on mechanical properties and fracture behavior of medium Mn steels with different Si content (0Si without δ-ferrite and 0.6Si with about 20% δ-ferrite) was conducted using the uniaxial tensile test. The results show that ultimate tensile strength is higher, whereas total elongation is lower in 0Si than in 0.6Si. As the strain rate increases, ultimate tensile strength and total elongation decrease in both 0Si and 0.6Si; nonetheless, total elongation of 0.6Si decreases faster. Meanwhile, the area reduction of 0.6Si increases as the strain rate increases. The microcrack′s number on a rolling direction (RD)-transverse direction (TD) surface is considerably increased; nonetheless, the microcrack′s size is restrained in 0.6Si compared with 0Si. Microcracks start at γ(α′)/α-ferrite interfaces in both 0Si and 0.6Si, whereas little nucleation sites have also been found at (γ(α′)+α-ferrite)/δ-ferrite boundaries in 0.6Si. Meanwhile, δ-ferrite reveals a higher capacity for microcrack arrest. As the strain rate decreases, increased lower crack growth results in fine and even dimples on fractographs with abundant second cracks on fractographs; meanwhile, the small microcrack′s number increases, while the large microcrack′s number decreases on an RD-TD surface.

scholarly journals Experimental and Numerical Evaluation of Mechanical Properties of 3D-Printed Stainless Steel 316L Lattice Structures

2021 ◽  
Author(s):  
M. Carraturo ◽  
G. Alaimo ◽  
S. Marconi ◽  
E. Negrello ◽  
E. Sgambitterra ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Stainless Steel ◽  
Mechanical Behavior ◽  
Numerical Simulations ◽  
Uniaxial Tensile ◽  
Uniaxial Tensile Test ◽  
Lattice Structures ◽  
Stainless Steel 316L ◽  
Research Attention ◽  
Octet Truss

AbstractAdditive manufacturing (AM), and in particular selective laser melting (SLM) technology, allows to produce structural components made of lattice structures. These kinds of structures have received a lot of research attention over recent years due to their capacity to generate easy-to-manufacture and lightweight components with enhanced mechanical properties. Despite a large amount of work available in the literature, the prediction of the mechanical behavior of lattice structures is still an open issue for researchers. Numerical simulations can help to better understand the mechanical behavior of such a kind of structure without undergoing long and expensive experimental campaigns. In this work, we compare numerical and experimental results of a uniaxial tensile test for stainless steel 316L octet-truss lattice specimen. Numerical simulations are based on both the nominal as-designed geometry and the as-build geometry obtained through the analysis of µ-CT images. We find that the use of the as-build geometry is fundamental for an accurate prediction of the mechanical behavior of lattice structures.

scholarly journals Effects of Substitution of Y with Yb and Ce on the Microstructures and Mechanical Properties of Mg88.5Zn5Y6.5

Metals ◽  
2020 ◽  
Vol 11 (1) ◽  
pp. 31
Author(s):  
Hongxin Liao ◽  
Taekyung Lee ◽  
Jiangfeng Song ◽  
Jonghyun Kim ◽  
Fusheng Pan
Keyword(s):  
Mechanical Properties ◽  
Thermal Stability ◽  
Tensile Strength ◽  
Ultimate Tensile Strength ◽  
Yield Strength ◽  
Creep Resistance ◽  
Room Temperature ◽  
High Thermal Stability ◽  
Long Period ◽  
Microstructures And Mechanical Properties

The microstructures and mechanical properties of the Mg88.5Zn5Y6.5-XREX (RE = Yb and Ce, X = 0, 1.5, 3.0, and 4.5) (wt.%) alloys were investigated in the present study. Mg88.5Zn5Y6.5 is composed of three phases, namely, α-Mg, long-period stacking ordered (LPSO) phases, and intermetallic compounds. The content of the LPSO phases decreased with the addition of Ce and Yb, and no LPSO phases were detected in Mg88.5Zn5Y2.0Yb4.5. The alloys containing the LPSO phases possessed a stratified microstructure and exhibited excellent mechanical properties. Mg88.5Zn5Y5.0Ce1.5 exhibited the highest creep resistance and mechanical strength at both room temperature and 200 °C, owing to its suitable microstructure and high thermal stability. The yield strength of Mg88.5Zn5Y5.0Ce1.5 at room temperature was 358 MPa. The ultimate tensile strength of Mg88.5Zn5Y5.0Ce1.5 at room temperature and 200 °C was 453 MPa and 360 MPa, respectively.

scholarly journals Effects of Gd, Y Content on the Microstructure and Mechanical Properties of Mg-Gd-Y-Nd-Zr Alloy

Metals ◽  
2018 ◽  
Vol 8 (10) ◽  
pp. 790 ◽  
Author(s):  
Changping Tang ◽  
Kai Wu ◽  
Wenhui Liu ◽  
Di Feng ◽  
Xuezhao Wang ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Ultimate Tensile Strength ◽  
Solution Treatment ◽  
Age Hardening ◽  
Uniaxial Tensile ◽  
Microstructure And Mechanical Properties ◽  
Shaped Particle ◽  
Zr Alloy ◽  
Non Equilibrium

The effects of Gd, Y content on the microstructure and mechanical properties of Mg-Gd-Y-Nd-Zr alloy were investigated using hardness measurements, X-ray diffraction (XRD), scanning electron microscopy (SEM), energy dispersive spectrometer (EDS), and uniaxial tensile testing. The results indicate that the alloys in as-cast condition mainly consist of α-Mg matrix and non-equilibrium eutectic Mg5.05RE (RE = Gd, Y, Nd). After solution treatment, the non-equilibrium eutectics dissolved into the matrix but some block shaped RE-rich particles were left at the grain boundaries and within grains. These particles are especially Y-rich and deteriorate the mechanical properties of the alloys. Both the compositions of the eutectic and the block shaped particle were independent of the total Gd, Y content of the alloys, but the number of the particles increases as the total Gd, Y content increases. The ultimate tensile strength increases as the total Gd, Y content decreases. A Mg-5.56Gd-3.38Y-1.11Nd-0.48Zr alloy with the highest ultimate tensile strength of 280 MPa and an elongation of 1.3% was fabricated. The high strength is attributed to the age hardening behavior and the decrease in block shaped particles.

Viscoplastic Constitutive Model for High Strain Rate Mechanical Properties of SAC-Q Leadfree Solder After High-Temperature Prolonged Storage

2018 ◽  
Author(s):  
Pradeep Lall ◽  
Vikas Yadav ◽  
Jeff Suhling ◽  
David Locker
Keyword(s):  
Mechanical Properties ◽  
High Temperature ◽  
High Strain Rate ◽  
Strain Rate ◽  
Thermal Aging ◽  
High Strain ◽  
Uniaxial Tensile ◽  
Uniaxial Tensile Test ◽  
Aging Effects ◽  
Model Predictions

Electronics in automotive underhood and downhole drilling applications may be subjected to sustained operation at high temperature in addition to high strain-rate loads. SAC solders used for second level interconnects have been shown to experience degradation in high strain-rate mechanical properties under sustained exposure to high temperatures. Industry search for solutions for resisting the high-temperature degradation of SAC solders has focused on the addition of dopants to the alloy. In this study, a doped SAC solder called SAC-Q solder have been studied. The high strain rate mechanical properties of SAC-Q solder have been studied under elevated temperatures up to 200°C. Samples with thermal aging at 50°C for up to 6-months have been used for measurements in uniaxial tensile tests. Measurements for SAC-Q have been compared to SAC105 and SAC305 for identical test conditions and sample geometry. Data from the SAC-Q measurements has been fit to the Anand Viscoplasticity model. In order to assess the predictive power of the model, the computed Anand parameters have been used to simulate the uniaxial tensile test and the model predictions compared with experimental data. Model predictions show good correlation with experimental measurements. The presented approach extends the Anand Model to include thermal aging effects.

scholarly journals PENGARUH PERSENTASE REDUKSI WARM ROLLING TERHADAP SIFAT MEKANIK PADUAN Cu-Zn 70/30

2016 ◽  
Vol 16 (1) ◽  
Author(s):  
Ayu Rizeki Ridhowati ◽  
Eka Febriyanti ◽  
Rini Riastuti
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Ultimate Tensile Strength ◽  
Yield Strength ◽  
Warm Rolling ◽  
Holding Time ◽  
Partial Recrystallization ◽  
Homogenization Process ◽  
Thermomechanical Method

Warm rolling is one of the thermomechanical method has several advantages such as produces high mechanical properties, but does not decrease % elongation and toughness value because partial recrystallization phenomenon that produces micron-sized new grain. This paper reports the results of an investigation carried out on the effects of holding time annealing to mechanical properties Cu-Zn 70/30 alloy. These alloy after homogenization process and quenched in the air then heated to temperature of 300°C, later the heated copper samples are warm rolled at 25%, 30%, and 35% reduction, after that heated at temperature 300°C and held during 120 minutes. Then sample is experienced rewarm rolling with reduction 25%, 30%, and 35%. The results obtained showed that the ultimate tensile strength and yield strength are higher proportional with the increasing of % reduction, their values are 501,1 MPa; 599,3 MPa; later decrease to 546, 5 MPa and to yield strength are 441,8 MPa; 466,1 MPa; then decrease to 458,6 MPa. Moreover hardness value increase proportional with % reduction such as 154 HV; 162 HV; after that decrease to 160 HV While, % elongation decreases inversely proportional with % reduction namely 12,4%; 8,2%; later increase to 11,2 %. It is caused of the partial recrystallization phenomenon as evidenced by the presence micron-sized.AbstrakWarm rolling merupakan salah satu metode termomekanik yang mempunyai beberapa keuntungan yaitu salah satunya menghasilkan sifat mekanik yang tinggi, namun tidak mengurunkan nilai keuletan karena adanya fenomena rekristalisasi parsial yang menghasilkan butiran baru berbentuk micron. Paper ini menjelaskan tentang hasil penelitian berupa pengaruh persentase reduksi terhadap sifat mekanis paduan Cu-Zn 70/30. Paduan Cu-Zn 70/30 setelah dilakukan proses homogenisasi dan didinginkan di udara lalu dipanaskan ke suhu 300°C, kemudian masing-masing dilakukan warm rolling dengan persentase reduksi sebesar 25%, 30%, dan 35% kemudian ditahan di suhu 300°C dalam waktu 120 menit. Selanjutnya sampel dilakukan rewarm rolling dengan persentase reduksi sebesar 25%, 30%, dan 35%. Hasil penelitian yang dilakukan antara lain nilai kekuatan tarik (UTS dan YS) yang semakin tinggi sebanding dengan peningkatan % reduksi warm rolling yaitu masing-masing untuk nilai UTS sebesar 501,1 MPa; 599,3 MPa; lalu menurun menjadi 546,5 MPa serta untuk nilai kekuatan luluh sebesar 441,8 MPa; 466,1 MPa; lalu menurun menjadi 458,6 MPa. Selain itu, nilai kekerasan meningkat sebanding dengan peningkatan % reduksi warm rolling masing-masing sebesar 154 HV; 162 HV; lalu menurun menjadi 160 HV. Sedangkan persentase elongasi semakin menurun berbanding terbalik dengan peningkatan % reduksi masing-masing sebesar 12,4%; 8,2%; lalu meningkat menjadi 11,2%. Hal tersebut disebabkan karena adanya fenomena rekristalisasi parsial yang dibuktikan dengan kehadiran butir kecil berukuran mikron.Keywords : Cu-Zn 70/30 alloy, warm rolling, anneal, % reduction, mechanical properties

Tensile Properties and Fracture Behavior of SiCp/AC4CH Composite at Loading Velocities of up to 10m/s

2004 ◽  
Vol 449-452 ◽  
pp. 305-308
Author(s):  
Lei Wang ◽  
Toshiro Kobayashi ◽  
Chun Ming Liu
Keyword(s):  
Tensile Strength ◽  
Ultimate Tensile Strength ◽  
Yield Strength ◽  
Tensile Test ◽  
Strain Rate ◽  
Fracture Behavior ◽  
Tensile Deformation ◽  
Optical Microscope ◽  
Fracture Elongation ◽  
Before And After

Tensile test at loading velocities up to 10 m·s-1(strain rate up to 3.2x102s-1) was carried out forr SiCp/AC4CH composite and AC4CH alloy. The microstructure of the composite before and after tensile deformation was carefully examined with both optical microscope and SEM. The experimental results demonstrated that the ultimate tensile strength (UTS) and yield strength (YS) increase with increasing loading velocity up to 10 m·s-1. Comparing with AC4CH alloy, the fracture elongation of the composite is sensitivity with the increasing strain rate. The YS of both the composite and AC4CH alloy shows more sensitive than that of the UTS with the increasing strain rate, especially in the range of strain rate higher than 102s-1.

MICROSTRUCTURAL INVESTIGATION AND MECHANICAL PROPERTIES OF THIXOFORMED AL-6SI-XCU-0.3MG ALLOYS

2017 ◽  
Vol 79 (5-2) ◽  
Author(s):  
Mohd Shukor Salleh ◽  
Nurul Naili Mohamad Ishak ◽  
Saifudin Hafiz Yahaya
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Ultimate Tensile Strength ◽  
Yield Strength ◽  
Intermetallic Phase ◽  
Dendritic Microstructure ◽  
Microstructural Investigation ◽  
Cu Content ◽  
Cooling Slope ◽  
Cooling Slope Casting

In this study, the effect of different amounts of copper (CU) on the microstructure and mechanical properties of thixoformed Al-6Si-xCu-0.3Mg (x= 3, 4 and 5, mass fraction, %) were investigated. The alloys were prepared via cooling slope casting technique, before there were thixoformed using compression press. All of the alloys were then characterized using optical microscope (OM), scanning electron microscope (SEM) and energy dispersive X-ray (EDX). The results obtained revealed that cooling slope casting produced a non-dendritic microstructure and the intermetallic phase in the thixoformed samples was refined and evenly distributed. The results also revealed that as the Cu content in the alloy increases, the hardness and tensile strength of the thixoformed alloys also increase. The hardness of thixoformed Al-6Si-3Cu was 104.1 HV while the hardness of Al-6Si-5Cu alloy was increased to 118.2 HV. The ultimate tensile strength, yield strength and elongation to fracture of the thixoformed alloy which contained 3wt.% Cu were 241 MPa, 176 MPa and 3.2% respectively. The ultimate tensile strength, yield strength and elongation to fracture of the alloy that contained 6wt.% of Cu were 280 MPa, 238 MPa and 1.2% respectively. The fracture surface of the tensile sample with lower Cu content exhibited dimple rupture while higher Cu content showed a cleavage fracture.

scholarly journals A New Prediction Method for the Ultimate Tensile Strength of Steel Alloys with Small Punch Test

Materials ◽  
2018 ◽  
Vol 11 (9) ◽  
pp. 1491 ◽  
Author(s):  
Jose Calaf Chica ◽  
Pedro Bravo Díez ◽  
Mónica Preciado Calzada
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Ultimate Tensile Strength ◽  
Yield Strength ◽  
Correlation Method ◽  
Small Punch Test ◽  
Steel Alloys ◽  
Small Punch ◽  
Punch Test ◽  
Hardening Coefficient

The load–deflection curve acquired from the Small Punch Test (SPT) is used to obtain the mechanical properties of materials using different correlation methods. The scattering level of these regressions tends to be high when a wide set of materials is analyzed. In this study, a correlation method based on a specific slope of the SPT curve was proposed to reduce scattering. Assuming the Ramberg–Osgood hardening law, the dependence of the SPT curve slope on the yield strength and the hardening coefficient is demonstrated by numerical simulations (FEM). Considering that the ultimate tensile strength could be obtained from the hardening coefficient, a response surface of the ultimate tensile strength with the yield strength and SPT curve slope, along with its equation, is presented for steel alloys. A summary of steel mechanical properties, based on the Boiler and Pressure Vessel Code (BPVC) and limited to yield strengths lower than 1300 MPa, is shown to select a set of experimental tests (tensile tests and SPTs) for which the range is completely covered. This experimental analysis validates the previous FEM analyses and the validity of the proposed correlation method, which shows more accurate correlations compared to the current methods.

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