Crystallinity Degradation Caused by Alloying Elements Diffusion During Creep of Ni-Base Superalloy

Author(s):  
Ken Suzuki ◽  
Takuya Murakoshi ◽  
Hideo Miura

High temperature mechanical properties of Ni-base superalloys are improved by the fine cuboidal γ’ (Ni3Al) precipitates orderly-dispersed in the γ matrix (Ni-rich matrix) because the dispersed texture in a grain inhibits dislocation motion. However, it is well known that directional coarsening of the γ’ precipitates perpendicular to a principal stress occurs not only during creep loading but also during cyclic loading and, the formation of the raft causes the decreasing of high temperature strength drastically. Therefore, it is very important to evaluate the damage of the alloys caused by creep and fatigue loading based on the change of their micro texture. In this study, the change of crystallinity of the Ni-base superalloys (CM247LC) under creep loading was analyzed by applying Electron Back-Scattered Diffraction (EBSD) method. The image quality (IQ) value obtained from the EBSD analysis was used for the quantitative evaluation of the crystallinity in the area where an electron beam of 10 nm in diameter was irradiated. The quality of the atomic alignment of both γ’ and γ phases was found to degrade with increasing creep damage. The degradation of crystallinity suggests that the ordered L12 structure of Ni3Al became disordered and the density of dislocations and vacancies increased. However, KAM (Kernel Average Misorientation) value did not change significantly with increasing creep damage. Therefore, the dominant factor of the creep damage of this alloy is the strain-induced diffusion of elements under loading, and the decrease of the crystallinity.

Author(s):  
Ken Suzuki ◽  
Hideo Miura

The degradation process of Ni-base superalloy CM247LC was investigated experimentally under the creep loading at 900°C. The initial excellent high-temperature strength of this alloy is attributed to its micro texture, the fine binary phase such as cuboidal γ’ (Ni3Al) precipitates orderly dispersed in the γ matrix (Ni-rich matrix). However, it was observed that γ’ precipitates started to coarse perpendicular to the applied uniaxial load direction during high temperature creep loading. The disappearance of the strengthened micro texture caused the acceleration of the crack growth along the phase boundaries of the layered texture and seriously degrades the strength of this material. Therefore, not only the outlook of micro texture but also the changes of the atomic configuration and atomic concentration which were based on the atomic diffusion behavior was investigated for the further explication of rafting mechanism more in detail. It was found that the distribution of Image Quality (IQ) value which was obtained from EBSD analysis monotonically shifted to lower values and the full width of half maximum became wider as the creep loading time increased. This degradation of the order of atomic alignment indicated that lattice defects density increased and ordered superlattice structure (Ll2 structure) became disordered. In addition, the initial periodic distributions of component elements which corresponded to the fine periodic alignment of the γ and γ’ phases also disappeared and the concentration of each element became uniform even though both the γ and γ’ phases still remained even after rafting. The observed creep damage of CM247LC was, therefore, dominated by the degradation of the order of atomic arrangement, and this degradation was attributed to the strain-induced atomic diffusion of component elements. It is very important, therefore, to suppress this strain-induced acceleration of atomic diffusion in this alloy by modifying the microstructure of this alloy.


Author(s):  
E. R. Kimmel ◽  
H. L. Anthony ◽  
W. Scheithauer

The strengthening effect at high temperature produced by a dispersed oxide phase in a metal matrix is seemingly dependent on at least two major contributors: oxide particle size and spatial distribution, and stability of the worked microstructure. These two are strongly interrelated. The stability of the microstructure is produced by polygonization of the worked structure forming low angle cell boundaries which become anchored by the dispersed oxide particles. The effect of the particles on strength is therefore twofold, in that they stabilize the worked microstructure and also hinder dislocation motion during loading.


Metals ◽  
2021 ◽  
Vol 11 (3) ◽  
pp. 384
Author(s):  
Andong Du ◽  
Anders E. W. Jarfors ◽  
Jinchuan Zheng ◽  
Kaikun Wang ◽  
Gegang Yu

The effect of lanthanum (La)+cerium (Ce) addition on the high-temperature strength of an aluminum (Al)–silicon (Si)–copper (Cu)–magnesium (Mg)–iron (Fe)–manganese (Mn) alloy was investigated. A great number of plate-like intermetallics, Al11(Ce, La)3- and blocky α-Al15(Fe, Mn)3Si2-precipitates, were observed. The results showed that the high-temperature mechanical properties depended strongly on the amount and morphology of the intermetallic phases formed. The precipitated tiny Al11(Ce, La)3 and α-Al15(Fe, Mn)3Si2 both contributed to the high-temperature mechanical properties, especially at 300 °C and 400 °C. The formation of coarse plate-like Al11(Ce, La)3, at the highest (Ce-La) additions, reduced the mechanical properties at (≤300) ℃ and improved the properties at 400 ℃. Analysis of the strengthening mechanisms revealed that the load-bearing mechanism was the main contributing mechanism with no contribution from thermal-expansion mismatch effects. Strain hardening had a minor contribution to the tensile strength at high-temperature.


2006 ◽  
Vol 510-511 ◽  
pp. 358-361
Author(s):  
Won Yong Kim ◽  
Han Sol Kim ◽  
In Dong Yeo ◽  
Mok Soon Kim

We report on advanced Ni3Al based high temperature structural alloys with refractory alloying elements such as Zr and Mo to be apllied in the fields of die-casting and high temperature press forming as die materials. The duplex microstructure consisting of L12 structured Ni3Al phase and Ni5Zr intermetallic dispersoids was observed to display the microstructural feature for the present alloys investigated. Depending on alloying elements, the volume fraction of 2nd phase was measured to be different, indicating a difference in solid solubility of alloying elements in the matrix γ’ phase. Lattice parameter of matrix phase increased with increasing content of alloying elements. In the higher temperature region more than 973K, the present alloys appeared to show their higher strength compared to those obtained in conventional superalloys. On the basis of experimental results obtained, it is suggested that refractory alloying elements have an effective role to improve the high temperature strength in terms of enhanced thermal stability and solid solution hardening.


Author(s):  
Hideo Miura ◽  
Ken Suzuki ◽  
Yamato Sasaki ◽  
Tomohiro Sano ◽  
Naokazu Murata

In order to assure the reliability of advanced gas turbine systems, it is very important to evaluate the damage of high temperature materials such as Ni-base superalloys under creep and fatigue conditions quantitatively. Since the micro texture of the gamma-prime (γ′) phase was found to vary during the creep damage process, it is possible, therefore, to evaluate the creep damage of this material quantitatively by measuring the change of the micro texture. The mechanism of the directional coarsening of γ′ phasesof Ni-base superalloy under uni-axial strain at high temperatures, which is called rafting, was analyzed by using molecular dynamics (MD) analysis. The stress-induced anisotropic diffusion of Al atoms perpendicular to the finely dispersed γ/γ′ interface in the superalloy was observed clearly in a Ni(001)/Ni3Al(001) interface structure. The stress-induced anisotropic diffusion was validated by experiment using the stacked thin films structures which consisted of the (001) face-centered cubic (FCC) interface. The reduction of the diffusion of Al atoms perpendicular to the interface is thus, effective for improving the creep and fatigue resistance of the alloy. It was also found by MD analysis that the dopant elements in the superalloy also affected the strain-induced diffusion of Al atoms. Both palladium and tantalum were effective elements which restrain Al atoms from moving around the interface under the applied stress, while titanium and tungsten accelerated the strain-induced anisotropic diffusion, and thus, the rafting phenomenon.


2018 ◽  
Vol 165 ◽  
pp. 19002
Author(s):  
Dao-Hang Li ◽  
De-Guang Shang

The fatigue damage behavior was experimentally investigated in different axial-torsional thermo-mechanical loading conditions for Ni-based superalloy GH4169. The strain controlled tests were carried out with the same von Mises equivalent mechanical strain amplitude of 0.8% in the temperature range from 360°C to 650°C. The results show that the fatigue life is drastically reduced when the axial mechanical strain and the temperature are in-phase, which can be due to that the creep damage is induced by the tensile stress at high temperature. Moreover, the fatigue life is further decreased when the axial mechanical strain and the shear strain are out-of-phase, which can be attributed to that the non-proportional hardening can increase the creep and the oxidation damages. Furthermore, the tensile stress is crucial to the nucleation of creep cavities at high temperature compared with the shear stress. The tensile and shear stresses all can increase the creep damage under fatigue loading at high temperature. In addition, the oxidation damage can be induced during cyclic loading at high temperature, and it can be increased by the tensile mean stress caused in non-isothermal loading.


2013 ◽  
Vol 32 (6) ◽  
pp. 563-572 ◽  
Author(s):  
N. Nabiran ◽  
S. Weber ◽  
W. Theisen

AbstractFerritic heat-resistant steels are commonly used for automotive exhaust systems and have replaced cast iron, the traditional material for this application. Efforts to improve the efficiency of engines, reduce weight, and minimize toxic ingredients by increasing the gas temperature have shifted the requirement for ferritic heat-resistant steels to a higher hot strength. Methods of improving the high-temperature strength are solid-solution strengthening, precipitation hardening, and grain refinement. In this work, the influence of MX precipitates on the high-temperature mechanical properties of three different ferritic Fe-Cr stainless steels was investigated and compared to a reference material. Investigations were performed with uniaxial compression tests of samples aged isothermally at 900 °C for up to 1440 h. The most effective method of increasing the high-temperature strength is to alloy the steel with 2 mass% tungsten. Grain growth during annealing at 900 °C was decelerated by solid-state formation of MX carbonitrides. Microstructural investigations also revealed a slow coarsening rate of the MX precipitates.


2002 ◽  
Vol 753 ◽  
Author(s):  
G. Frommeyer ◽  
R. Rablbauer

ABSTRACTThe stoichiometric intermetallic compound NiAl with B2 superlattice structure exhibits superior physical and high-temperature mechanical properties, and excellent oxidation resistance. The main disadvantages of polycrystalline NiAl are the lack in plasticity and fracture toughness below the brittle-to-ductile-transition temperature of about 550°C. Insufficient high-temperature strength and creep resistance occur at temperatures above 800°C. Despite these facts NiAl-based alloys are still considered as promising structural materials for high-temperature applications. The refractory metals Cr, Mo, and Re with b.c.c. and h.c.p. lattice structures form with NiAl quasi-binary eutectic systems, showing high melting temperatures and thermally stable microstructures. Elasticity, solid solution hardening, fibre reinforcement, and creep properties were investigated in view of the constitutional defect structure and microstructural features. Especially the fibre reinforced NiAl matrix composites possess optimum high-temperature strength up to 1200 °C, and improved creep resistance as well.


2014 ◽  
Vol 783-786 ◽  
pp. 580-583 ◽  
Author(s):  
Murugesan Jayaprakash ◽  
De Hai Ping ◽  
Y. Yamabe-Mitarai

Titanium (Ti) alloys are widely used in aerospace industries successfully up to 600°C. Increasing the operating temperature and performance of these alloys would be very useful for fuel economy. Numerous numbers of research works has been focused on the improvement of the high temperature performances of Ti alloys. It has been well known that Zirconium (Zr) is one of the important solid-solution strengthener in Ti-alloys. In the present study, the effect of Zr addition on the microstructure and mechanical properties of the near–α Ti-Al-Zr-Sn based alloys has been investigated.The compression test results showed that Zr addition significantly improves both room temperature and high temperature strength. The results obtained were explained based on the microstructural observation, room temperature and high temperature compressive tests.


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