SPRAY FORMING OF FINEMET ALLOY FE73.5CU1NB3SI13.5B9

2009 ◽  
Vol 23 (06n07) ◽  
pp. 1282-1287
Author(s):  
SHA YANG ◽  
BIAO YAN ◽  
PENG DONG ◽  
LEDING GUAN
Keyword(s):  
Grain Size ◽  
Amorphous Alloys ◽  
Melt Spinning ◽  
Optical Microscope ◽  
Spray Forming ◽  
Nominal Composition ◽  
Transmission Electron ◽  
Average Grain Size ◽  
Median Diameter ◽  
Scherrer Formula

Fe -based amorphous alloys are widely used in the magnetic apparatus and generally produced by the single-roller copper-wheel melt spinning method. Spray forming is one of the rapid solidification techniques as the spinning method is, seldom used to fabricate Fe -based amorphous alloys. However in this paper, a Fe -based alloy with the nominal composition of Fe 73.5 Cu 1 Nb 3 Si 13.5 B 9 ( at .%) alloy was fabricated by spray forming technique with the aim of investigating the formation of amorphous phases and novel microstructures by the high cooling rate involved in this process. The gas/metal mass flow rate used was 0.15, and nitrogen was used as the atomization gas. The resulting deposit and the overspray powder had a median diameter of about 50 μm with a total weight of about 2.2 kg. The microstructure of the deposit was observed by utilizing the X-Ray Diffraction (XRD) and Optical Microscope (OM), as well as Transmission Electron Microscope (TEM), which revealed a heterogeneous varying with the thickness, presenting at center region 15 mm and at border 8 mm with porosities 4 and 9%, respectively. The thicker region showed a fully crystalline microstructure with grain size of about 250nm, whereas the thinner region had a partially amorphous phase with an average grain size of 40nm. The overspray powder was fully crystallized with the grain size of 80nm which was calculated from XRD spectra using the Scherrer formula. The magnetic properties were measured through VSM, giving a poor magnetic saturation value of about 0.3~0.6 T . The coercive force was increased significantly.

Influence of Grain Size on Mechanical Properties in a Fe-9Ni-12Mn-2.5Si-1.0C TWIP Steel

2011 ◽  
Vol 197-198 ◽  
pp. 655-661
Author(s):  
Ze Bin Yang ◽  
Ding Yi Zhu ◽  
Wei Fa Yi ◽  
Shu Mei Lin ◽  
Cheng Mei Du
Keyword(s):  
Mechanical Properties ◽  
Grain Size ◽  
Tensile Strength ◽  
Strain Hardening ◽  
Twip Steel ◽  
Optical Microscope ◽  
Coarse Grained ◽  
Microstructure Observation ◽  
Transmission Electron ◽  
Average Grain Size

We investigate the influence of grain size on mechanical properties in a Fe-9Ni-12Mn-2.5Si-1.0C TWIP steel by unidirectional tensile. Meanwhile the microstructures of the TWIP steel were observed and analyzed by optical microscope (OM) and transmission electron microscope (TEM). The experimental results show that the TWIP steel’s yield strength and tensile strength decrease with the increasing of grain size, whereas the plasticity increases with it. When the average grain size reaches to 27μm, the tensile strength is 1080MPa, the elongation percentage is 77%, and the strength-plasticity product achieves the 83160MPa•%. Steel’s strain hardening rate can be changed from three-stage to four-stage with the increasing of grain sizes, the areas of strain hardening by twin deformation mechanism are expanded. Through the microstructure observation we found that, coarse-grained TWIP steel conducts to twinning formation, the high density twins can increase the alloy’s ductility by splitting the grain.

The Effect of Grain Size on Superplastic Deformation of Ti-6Al-4V Alloy

2007 ◽  
Vol 551-552 ◽  
pp. 387-392 ◽  
Author(s):  
Wen Juan Zhao ◽  
Hua Ding ◽  
D. Song ◽  
F.R. Cao ◽  
Hong Liang Hou
Keyword(s):  
Grain Size ◽  
Grain Growth ◽  
Superplastic Deformation ◽  
Initial Strain Rate ◽  
Deformation Mode ◽  
Tensile Tests ◽  
Optical Microscope ◽  
Coarse Grained ◽  
Transmission Electron ◽  
Grain Growth Model

In this study, superplastic tensile tests were carried out for Ti-6Al-4V alloy using different initial grain sizes (2.6 μm, 6.5μm and 16.2 μm) at a temperature of 920°C with an initial strain rate of 1×10-3 s-1. To get an insight into the effect of grain size on the superplastic deformation mechanisms, the microstructures of deformed alloy were investigated by using an optical microscope and transmission electron microscope (TEM). The results indicate that there is dramatic difference in the superplastic deformation mode of fine and coarse grained Ti-6Al-4V alloy. Meanwhile, grain growth induced by superplastic deformation has also been clearly observed during deformation process, and the grain growth model including the static and strain induced part during superplastic deformation was utilized to analyze the data of Ti-6Al-4V alloy.

Grain Structure and Surface Roughness of Four Commercial NiTi Orthodontic Archwires

2017 ◽  
Vol 266 ◽  
pp. 257-263
Author(s):  
Wassana Wichai ◽  
Rutchadakorn Isarapatanapong ◽  
Niwat Anuwongnukroh ◽  
Surachai Dechkunakorn
Keyword(s):  
Surface Roughness ◽  
Grain Size ◽  
Optical Microscope ◽  
Grain Structure ◽  
Wire Surface ◽  
Average Grain Size ◽  
Electron Mode ◽  
The Mean ◽  
The Wire ◽  
Orthodontic Archwires

This study investigated four commercially available NiTi orthodontic archwires from different manufactures for their grain structure and surface roughness.Four commercially available pre-formed NiTi orthodontic archwire (Ormco, Sentalloy, Highland and NIC) with diameter 0.016 x 0.022 inch2 were tested. The wire samples were polished and etched to evaluate the morphology and structure of wire surface. Each NiTi archwire was investigated under a reflected light microscope of an Optical Microscope to analyze its grain structure and size, in longitudinal surfaces. The surfaces of wire were qualitatively examined in the secondary electron mode at common magnification (500X). The surface roughness was also evaluated by a surface roughness tester. The descriptive statistic was evaluated the mean and standard deviation of surface roughness and Medcale T-Test was to test the mean difference of the surface roughness in each brands. This study showed an average grain size of 2-8 μm for each NiTi archwire. The wire surface of Ormco and Highland showed straiations along the longitudinal axes, however Sentalloy and NIC showed small pores on the wire surface. The surface roughness was 0.09 μm for Highland, 0.25 μm for Sentalloy, 0.28 μm for Ormco and 0.46 μm for NIC archwire. The Highland was smoothest and NIC was the roughest. There were in significant (p < 0.05) difference of surface roughness of each brands. The results showed that the four manufactures NiTi archwires were different in grain size, wire surface and surface roughness. During clinical application, these archwires may exhibit different mechanical properties, such as strength, hardness, ductity, and friction because of their microstructure.

MICROSTRUCTURE EVALUATION OF Fe-BASED AMORPHOUS ALLOYS INVESTIGATED BY DOPPLER BROADENING POSITRON ANNIHILATION TECHNIQUE

2013 ◽  
Vol 27 (19) ◽  
pp. 1341014
Author(s):  
WEI LU ◽  
PING HUANG ◽  
YUXIN WANG ◽  
BIAO YAN
Keyword(s):  
Grain Size ◽  
Positron Annihilation ◽  
Amorphous Alloys ◽  
Annealing Temperature ◽  
Amorphous Matrix ◽  
Nanocrystalline Phase ◽  
Magnetic Alloy ◽  
Type I ◽  
Doppler Broadening ◽  
Average Grain Size

Microstructure of Fe -based amorphous and nanocrystalline soft magnetic alloy has been investigated by X-ray diffraction (XRD), transmission electronic microscopy (TEM) and Doppler broadening positron annihilation technique (PAT). Doppler broadening measurement reveals that amorphous alloys (Finemet, Type I) which can form a nanocrystalline phase have more defects (free volume) than alloys (Metglas, Type II) which cannot form this microstructure. XRD and TEM characterization indicates that the nanocrystallization of amorphous Finemet alloy occurs at 460°C, where nanocrystallites of α- Fe with an average grain size of a few nanometers are formed in an amorphous matrix. With increasing annealing temperature up to 500°C, the average grain size increases up to around 12 nm. During the annealing of Finemet alloy, it has been demonstrated that positron annihilates in quenched-in defect, crystalline nanophase and amorphous-nanocrystalline interfaces. The change of line shape parameter S with annealing temperature in Finemet alloy is mainly due to the structural relaxation, the pre-nucleation of Cu nucleus and the nanocrystallization of α- Fe ( Si ) phase during annealing. This study throws new insights into positron behavior in the nanocrystallization of metallic glasses, especially in the presence of single or multiple nanophases embedded in the amorphous matrix.

Effect of Warm Rolling on Microstructure and High Temperature Mechanical Behavior of a Nano-Structured Al-8Fe-2Mo-2V-1Zr Alloy

2005 ◽  
Vol 486-487 ◽  
pp. 411-414 ◽  
Author(s):  
Won Yong Kim ◽  
Jae Sung Park ◽  
Mok Soon Kim
Keyword(s):  
Particle Size ◽  
Grain Size ◽  
Elevated Temperatures ◽  
Hot Extrusion ◽  
Warm Rolling ◽  
Spray Forming ◽  
Grain Structure ◽  
Average Grain Size ◽  
Two Samples ◽  
Additional Process

Mechanical properties of a nano-structured Al-8Fe-2Mo-2V-1Zr alloy produced by spray forming and subsequent hot-extrusion at 420°C were investigated in terms of tensile test as a function of temperature. Warm rolling was adapted as an additional process to expect further refinement in microstructure. Well-defined equiaxed grain structure and finely distributed dispersoids with nano-scale in particle size were observed in the spray formed and hot extruded sample (as-received sample). The average grain size and particle size were measured to 500 nm and 50 nm, respectively. While it was found that warm rolling gives rise to precipitate fine dispersoids less than 10 nm without influencing the grain size of matrix phase, in the temperature range of RT∼150°C, distinguishable changes in ultimate tensile strength were not found between the as-received and warm-rolled samples. At elevated temperatures ranging from 350 to 550°C, warm-rolled sample showed a higher value of elongation than as-received one although similar values of elongation were observed between two samples at temperatures lower than 350°C.

scholarly journals Evaluation of Cryogenic Mechanical Properties of Resistance Seam-Welded Invar Alloy Sheet by Instrumented Indentation Test

2020 ◽  
Vol 8 (12) ◽  
pp. 1009
Author(s):  
Seunghun Choi ◽  
Jongho Won ◽  
Jung-Jun Lee ◽  
Hee-Keun Lee ◽  
Seong-Min Kim ◽  
...  
Keyword(s):  
Grain Size ◽  
Plastic Zone ◽  
Base Material ◽  
Indentation Test ◽  
Welding Current ◽  
Optical Microscope ◽  
Alloy Sheet ◽  
Invar Alloy ◽  
Instrumented Indentation ◽  
Average Grain Size

Invar alloy sheet was welded by resistance seam welding (RSW) with a constant electrode force and three different welding currents. Tensile properties were evaluated using instrumented indentation testing (IIT) with a spherical indenter and microstructure observations were obtained under an optical microscope. IIT performed on the base material at room temperature (RT) and −163 °C, a cryogenic temperature (CT), gave results in good agreement with those of tensile testing. The strength of each zone was higher in the order of heat-affected zone (HAZ) < weld nugget (WN) < base material (BM) because the amount of cold working was least in the BM, heavy metal elements and carbon vaporized during melting, and the WN was formed more tightly than the HAZ, effectively constraining the plastic zone generated by the indentation. As for the welding current, the nugget, which becomes larger and tighter as the current increases, more effectively constrained the plastic zone in the indentation, and this soon increased the strength. Generally, Invar is known to consist of single-phase austenite, and microstructure observations have confirmed that the average grain size is ordered as BM < HAZ < WN. Fan-like columnar grains developed in the direction of the temperature gradient, and equiaxed grains were observed near the BM. It was confirmed that the grain size in the WN also increases as the current is increased. Interestingly, the constraint effect with increasing nugget size was more important for strength than the grain size.

scholarly journals Microstructure and Mechanical Properties of 4Al Alumina-Forming Austenitic Steel after Cold-Rolling Deformation and Annealing

Materials ◽  
2020 ◽  
Vol 13 (12) ◽  
pp. 2767 ◽  
Author(s):  
Chenchen Jiang ◽  
Qiuzhi Gao ◽  
Hailian Zhang ◽  
Ziyun Liu ◽  
Huijun Li
Keyword(s):  
Grain Size ◽  
Cold Rolling ◽  
Grain Boundaries ◽  
Austenitic Steel ◽  
Rolling Reduction ◽  
X Ray Diffraction ◽  
Transmission Electron ◽  
Cold Rolling Reduction ◽  
Average Grain Size ◽  
Cold Rolled

Microstructural evolutions of the 4Al alumina-forming austenitic steel after cold rolling with different reductions from 5% to 30% and then annealing were investigated using electron backscattering diffraction (EBSD), X-ray diffraction (XRD) and transmission electron microscopy (TEM). Tensile properties and hardness were also measured. The results show that the average grain size gradually decreases with an increase in the cold-rolling reduction. The low angle grain boundaries (LAGBs) are dominant in the cold-rolled samples, but high angle grain boundaries (HAGBs) form in the annealed samples, indicating that the grains are refined under the action of dislocations. During cold rolling, high-density dislocations are initially introduced in the samples, which contributes to a large number of dislocations remaining after annealing. With the sustaining increase in cold-rolled deformation, the samples exhibit more excellent tensile strength and hardness due to the decrease in grain size and increase in dislocation density, especially for the samples subjected to 30% cold-rolling reduction. The contribution of dislocations on yield strength is more than 60%.

Investigating the Relationships Between Structures and Properties of Al Alloys Incorporated With Ti and Mg Inclusions

2016 ◽  
Vol 138 (3) ◽  
Author(s):  
Halil Ibrahim Kurt ◽  
Ibrahim H. Guzelbey ◽  
Serdar Salman ◽  
Razamzan Asmatulu ◽  
Mustafa Dere
Keyword(s):  
Solid Solution ◽  
Grain Size ◽  
Elevated Temperatures ◽  
Solidification Process ◽  
Optical Microscope ◽  
Industrial Applications ◽  
Al Alloys ◽  
Average Grain Size ◽  
Solidification Processes ◽  
Grain Size And Shape

This study investigates the influence of titanium (Ti) and magnesium (Mg) additions on aluminum (Al) alloys in order to evaluate the relationship between the structure and properties of the new alloys. The alloys obtained at elevated temperatures mainly consist of Al–2Mg–1Ti, Al–2Mg–3Ti, Al–4Mg–2Ti, and Al–6Mg–2Ti alloys, as well as α and τ solid solution phases of intermetallic structures. Microstructural analyses were performed using X-ray diffraction (XRD), optical microscope, and energy dispersive spectrometry (EDS) techniques. Test results show that the average grain size of the alloys decreased with the addition of Ti inclusions during the casting and solidification processes, and the smallest grain size was found to be 90 μm for the Al–6Mg–3Ti alloy. In addition, tensile properties of the Al–Mg–Ti alloys were initially improved and then worsened after the addition of higher concentrations of Ti. The highest tensile and hardness values of the alloys were Al–4Mg–2Ti (205 MPa) and Al–6Mg–3Ti (80 BHN). The primary reasons for having higher mechanical properties may be attributed to strengthening of the solid solution and refinement of the grain size and shape during the solidification process. For this study, the optimum concentrations of Ti and Mg added to the Al alloys were 4 and 2 wt.%, respectively. This study may be useful for field researchers to develop new classes of Al alloys for various industrial applications.

Synthesis and Characterization of Plasma Synthesized Nanostructured Magnesia-Yttria Based Nanocomposites

2007 ◽  
Vol 1056 ◽  
Author(s):  
Jafar F. Al-Sharab ◽  
Rajendra Sadangi ◽  
Vijay Shukla ◽  
Bernard Kear
Keyword(s):  
Electron Microscopy ◽  
Transmission Electron Microscopy ◽  
Grain Size ◽  
Chemical Mapping ◽  
X Ray Diffraction ◽  
Fine Grained ◽  
Transmission Electron ◽  
Spray Method ◽  
Average Grain Size

ABSTRACTPolycrystalline Y2O3 is the material of choice for IR windows since it has excellent optical properties in the visible, and near infra-red band. However, current processing methods yield polycrystalline Y2O3 with large grain size (> 100 μm), which limits the hardness and erosion resistance attainable. One way to improve strength is to develop an ultra-fine grained material with acceptable optical transmission properties. To realize a fine-grained ceramic, one approach is to develop a composite structure, in which one phase inhibits the growth of the other phase during processing. In this study, Y2O3-MgO nanocomposite with various MgO content (20, 50 and 80 mol%) were synthesized using plasma spray method. Extensive characterization techniques including x-ray diffraction, scanning electron microscopy (SEM), Transmission electron microscopy (TEM) and Energy Dispersive spectrometry (EDS) were employed to study the synthesized powder as well as the consolidated sample. Transmission Electron Microscopy, as well as EDS chemical mapping, revealed that the consolidated sample have bi-continuous MgO-Y2O3 nanostructure with an average grain size of 200 nm.

Annealing Treatment for Superplastic Forming of Twin Roll Casted AZ31 Magnesium Sheet

2011 ◽  
Vol 239-242 ◽  
pp. 50-54 ◽  
Author(s):  
Guo Dong Shi ◽  
Jun Qiao
Keyword(s):  
Grain Size ◽  
Grain Growth ◽  
Mechanical Test ◽  
Dynamic Balance ◽  
Annealing Treatment ◽  
Optical Microscope ◽  
Grain Structure ◽  
Average Grain Size ◽  
Az31 Sheet ◽  
Twin Roll

Annealing treatments at 200°C, 250 °C, 300°C, and 350°C were conducted on a twin-roll casted AZ31 sheet with an initial average grain size of 10.11 mm. Microstructure and mechanical behaviors were studied by optical microscope observation and tensile mechanical test. Expermeintal results show that grain size experienced three stage evolution during 180 min annealing at each temperature: recrystallization refinement, stabilization under dynamic balance of recrystallization and grain growth, and grain growth. The minimum average grain size of 5.96 μm was achieved after 120 min annealing at 200°C. The refined grain structure causes a decrease of ultimate tensile strength and an increase of elongation, and facilitates superplastic deformation of the material.

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