Chip formation and the interaction of mesoscopic geometric features of cutter

Author(s):  
Xin Tong ◽  
Yanxiang Ren ◽  
Jianing Shen ◽  
Song Yu

Most of the researches on the properties of micro-textured tools are based on an orthogonal test, while the interaction between micro-textured parameters is ignored. Therefore, this thesis is based on an interaction test to study the cutting performance of cutting tools. According to the chip morphology obtained from the interactive test, the micro texture diameter of 60 μm is obtained when the cutting is stable. It was also found that the synergistic effect of multiple mesoscopic geometric features had a significant influence on cutting performance. By analysis, we found the optimized parameters for the milling tool were D = 60 μm, l = 100 μm, l1 = 150 μm, r = 60 μm. Furthermore, prediction models of the cutting performance were established by univariate linear regression and the validity of these models was verified. Thus, this thesis provides a reference for improving the performance of cutting tools and for achieving efficient and high-quality machining of titanium alloys.

Author(s):  
Youqiang Xing ◽  
Jianxin Deng ◽  
Xingsheng Wang ◽  
Kornel Ehmann ◽  
Jian Cao

To improve the friction conditions and reduce adhesion at the tool's rake face in dry cutting of aluminum alloys, three types of laser surface textures were generated on the rake face of cemented carbide tools. Orthogonal dry cutting tests on 6061 aluminum alloy tubes were carried out with the textured and conventional tools (CT). The effect of the texture geometry on the cutting performance was assessed in terms of cutting forces, friction coefficient, chip compression ratio, shear angle, tool adhesions, chip morphology, and machined surface quality. The results show that the textured tools can improve the cutting performance at low cutting speeds, and that the tool with rectangular type of textures is the most effective.


2021 ◽  
Author(s):  
Yonghong Fu ◽  
Yun Zhou ◽  
Zetan Yang ◽  
Jie Yang

Abstract When cutting aluminum alloy with WC/Co coated tools, severe adhesion and wear exist on the tool-chip contact interface, which are the major factors leading to failure of cutting tools. To address this problem and extend service life of cutting tools, this study introduced surface textures into coated tools, trying to integrate the anti-friction properties of micro-textures with the wear resistance properties of coatings to improve tribological characteristics of tools surface. Firstly, hybrid texture consisting of micro-scale pits and micro-scale grooves were fabricated on the rake surface close to the main cutting edge of carbide tools by picosecond laser. Subsequently, the textured tools were deposited with hard-coatings CrAlN via physical vapor deposition (PVD) technology and the hybrid textured CrAlN coated tool (MPG-T) was obtained eventually. Other texture combinations included micro-scale pits and micro-scale grooves distributed in the tool-chip contact zone. Wet cutting experiments were carried out on these prepared tools. Results showed that compared with micro-scale pitted coated tool (MP-T), micro-scale grooved (MG-T) and conventional coated tool (CCT), MPG-T tool performed better in cutting forces, friction coefficient, tool adhesion and wear on the rake face and the flank face, chip morphology. Moreover, the corresponding synergistic mechanisms of hybrid texture and coatings were proposed. It’s suggested that applying the results to actual industries can enhance the cutting performance of coated tools in machining of aluminum alloy.


2020 ◽  
Vol 8 (Suppl 3) ◽  
pp. A62-A62
Author(s):  
Dattatreya Mellacheruvu ◽  
Rachel Pyke ◽  
Charles Abbott ◽  
Nick Phillips ◽  
Sejal Desai ◽  
...  

BackgroundAccurately identified neoantigens can be effective therapeutic agents in both adjuvant and neoadjuvant settings. A key challenge for neoantigen discovery has been the availability of accurate prediction models for MHC peptide presentation. We have shown previously that our proprietary model based on (i) large-scale, in-house mono-allelic data, (ii) custom features that model antigen processing, and (iii) advanced machine learning algorithms has strong performance. We have extended upon our work by systematically integrating large quantities of high-quality, publicly available data, implementing new modelling algorithms, and rigorously testing our models. These extensions lead to substantial improvements in performance and generalizability. Our algorithm, named Systematic HLA Epitope Ranking Pan Algorithm (SHERPA™), is integrated into the ImmunoID NeXT Platform®, our immuno-genomics and transcriptomics platform specifically designed to enable the development of immunotherapies.MethodsIn-house immunopeptidomic data was generated using stably transfected HLA-null K562 cells lines that express a single HLA allele of interest, followed by immunoprecipitation using W6/32 antibody and LC-MS/MS. Public immunopeptidomics data was downloaded from repositories such as MassIVE and processed uniformly using in-house pipelines to generate peptide lists filtered at 1% false discovery rate. Other metrics (features) were either extracted from source data or generated internally by re-processing samples utilizing the ImmunoID NeXT Platform.ResultsWe have generated large-scale and high-quality immunopeptidomics data by using approximately 60 mono-allelic cell lines that unambiguously assign peptides to their presenting alleles to create our primary models. Briefly, our primary ‘binding’ algorithm models MHC-peptide binding using peptide and binding pockets while our primary ‘presentation’ model uses additional features to model antigen processing and presentation. Both primary models have significantly higher precision across all recall values in multiple test data sets, including mono-allelic cell lines and multi-allelic tissue samples. To further improve the performance of our model, we expanded the diversity of our training set using high-quality, publicly available mono-allelic immunopeptidomics data. Furthermore, multi-allelic data was integrated by resolving peptide-to-allele mappings using our primary models. We then trained a new model using the expanded training data and a new composite machine learning architecture. The resulting secondary model further improves performance and generalizability across several tissue samples.ConclusionsImproving technologies for neoantigen discovery is critical for many therapeutic applications, including personalized neoantigen vaccines, and neoantigen-based biomarkers for immunotherapies. Our new and improved algorithm (SHERPA) has significantly higher performance compared to a state-of-the-art public algorithm and furthers this objective.


2010 ◽  
Vol 443 ◽  
pp. 324-329 ◽  
Author(s):  
Bin Zou ◽  
Chuan Zhen Huang ◽  
Han Lian Liu ◽  
Jin Peng Song

Si3N4/TiN nanocomposite tool and Si3N4/Ti(C7N3) nanocomposite tool were prepared. The cutting performance and wear mechanism of Si3N4-based nanocomposite ceramic tool was investigated by comparison with a commercial sialon ceramic tool in machining of 45 steel. Si3N4-based nanocomposite ceramic tool exhibits the better wear resistance than sialon at the relatively high cutting speed. The increased cutting performance of Si3N4-based nanocomposite ceramic tool is ascribed to the higher mechanical properties. Nano-particles can refine the matrix grains and improve the bonding strength among the matrix grains of Si3N4-based nanocomposite ceramic tool materials. It contributes to an improved wear resistance of the cutting tools during machining.


2007 ◽  
Vol 534-536 ◽  
pp. 1089-1092
Author(s):  
Mituyoshi Nagano ◽  
Hideaki Sano ◽  
Shigeya Sakaguchi ◽  
Guo Bin Zheng ◽  
Yasuo Uchiyama

The effect of oxygen addition on oxidation behavior of the β-Si3N4 ceramics with 5 mass% Y2O3 and 2 or 4 mass% Al2O3 was investigated by performing oxidation tests in air at 1300° to 1400°C and cutting performance tests. These tests were intended to clarify their ware resistance as cutting tools. The results of mass change, SEM observation and composition analysis of the specimens before and after oxidation test showed that as the Al2O3 content in the β-Si3N4 ceramics increased, mass changes resulted higher oxidation during which process pores and cracks formed due to the release of N2 gas. The values of hardness and bending strength of the specimens with relatively small amount of 2 mass% Al2O3, which formed solid solution in the Si3N4 structure [Si6-zAlzOzN8-z (z = 0.1)], showed larger than those of the specimen with 4 mass% Al2O3 (z = 0.2). The specimens group added with Al2O3 of 2 mass% (Z = 0.1) also showed high wear resistance. From this, we could conclude that the mechanical properties of β-Si3N4 ceramics depending on oxygen introduction is much effective on cutting performance improvements of the cutting performance of β-Si3N4 ceramics.


2021 ◽  
Vol 40 (1) ◽  
pp. 77-86
Author(s):  
Siwen Tang ◽  
Pengfei Liu ◽  
Zhen Su ◽  
Yu Lei ◽  
Qian Liu ◽  
...  

Abstract Al2O3 nano-scaled coating was prepared on micro-textured YT5 cemented carbide cutting tools by atomic layer deposition ALD. The effect of Al2O3 nano-scaled coating, with and without combined action of texture, on the cutting performance was studied by orthogonal cutting test. The results were compared with micro-textured cutting tool and YT5 cutting tool. They show that the micro-texture and nano-scaled Al2O3 coated on the micro-texture both can reduce the cutting force and friction coefficient of the tool, and the tools with nano-scaled Al2O3 coated on the micro-texture are more efficient. Furthermore, the friction coefficient of the 100 nm Al2O3-coated micro-texture tool is relatively low. When the distance of the micro-pits is 0.15 mm, the friction coefficient is lowest among the four kinds of pit textured nanometer coating tools. The friction coefficient is the lowest when the direction of the groove in strip textured nanometer coating tool is perpendicular to the main cutting edge. The main mechanism of the nanometer Al2O3 on the micro-textured tool to reduction in cutting force and the friction coefficient is discussed. These results show that the developed tools effectively decrease the cutting force and friction coefficient of tool–chip interface.


2010 ◽  
Vol 431-432 ◽  
pp. 466-469
Author(s):  
Dong Can Zhang ◽  
Bin Shen ◽  
Fang Hong Sun ◽  
Ming Chen ◽  
Zhi Ming Zhang

The diamond and diamond-like carbon (DLC) films were deposited on the cobalt cemented tungsten carbide (WC-Co) cutting tools respectively adopting the hot filament chemical vapor deposition (HFCVD) technique and the vacuum arc discharge with a graphite cathode. The scanning electron microscope (SEM), X-ray diffraction spectroscopy (XRD) and Raman spectroscopy were used to characterize the as-deposited diamond and DLC films. To evaluate their cutting performance, comparative turning tests were conducted using the uncoated WC-Co and as-fabricated CVD diamond and DLC coated inserts, with glass fiber reinforced plastics (GFRP) composite materials as the workpiece. The research results exhibited that diamond and DLC coated inserts had great advantages in cutting tests compared to uncoated insert. The flank wear of the CVD diamond coated insert maintained a very low value about 50μm before the cutting tool failure occurred. For the DLC coated insert, its flank wear always maintained a nearly constant value of 70~200μm during whole 45 minutes turning process. The flank wear of CVD diamond coated insert was lower than that of DLC coated insert before diamond films peeling off.


2010 ◽  
Vol 443 ◽  
pp. 244-249 ◽  
Author(s):  
Yong Hui Zhou ◽  
Jun Zhao ◽  
Xing Ai

An Al2O3-based composite ceramic cutting tool material reinforced with (W, Ti)C micro-particles and Al2O3 micro-nano-particles was fabricated by using hot-pressing technique, the composite was denoted as AWT. The cutting performance, failure modes and mechanisms of the AWT micro-nano-composite ceramic tool were investigated via continuous turning of hardened AISI 1045 steel in comparison with those of an Al2O3/(W, Ti)C micro-composite ceramic tool SG-4 and a cemented carbide tool YS8. Worn and fractured surfaces of the cutting tools were characterized by scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDS). The results of continuous turning revealed that tool lifetime of the AWT ceramic tool was higher than that of the SG-4 and YS8 tools at all the tested cutting speeds. The longer tool life of the AWT composite ceramic tool was attributed to its synergistic strengthening/toughening mechanisms induced by the (W, Ti)C micro-particles and Al2O3 nano-particles.


2018 ◽  
Vol 44 (13) ◽  
pp. 15495-15502 ◽  
Author(s):  
Da-Wang Tan ◽  
Wei-Ming Guo ◽  
Hong-Jian Wang ◽  
Hua-Tay Lin ◽  
Cheng-Yong Wang

Author(s):  
Kivilcim Buyukhatipoglu ◽  
Ismail Lazoglu ◽  
Hubert Kratz ◽  
Fritz Klocke

In precision machining, due to the recent developments on the cutting tools, machine tool structural rigidity and improved CNC controllers, hard turning is an emerging process as an alternative to some of the grinding processes by providing reductions in costs and cycle-times. In industrial environments, hard turning is established for geometry features of parts with low to medium requirements on part quality. Better and deeper understanding of cutting forces, stresses and temperature fields, temperature gradients created during the machining are very critical for achieving highest quality products and high productivity in feasible cycle times. In order to enlarge the capability profile of the hard turning process, this paper introduces to prediction models of mechanical and thermal loads during turning of 51CrV4 with hardness of 68 HRC by CBN tool. The shear flow stress, shear and friction angles are determined from the orthogonal cutting tests. Cutting force coefficients are determined from orthogonal to oblique transformations. Cutting forces and surface profiles are predicted and compared with experimental measurements.


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