scholarly journals Condition of production and operation of railway sleepers from various materials

2018 ◽  
Vol 7 (4) ◽  
pp. 157-166 ◽  
Author(s):  
Татьяна Курьянова ◽  
Tatyana Kuryanova ◽  
Алексей Платонов ◽  
Aleksey Platonov ◽  
Марина Михеевская ◽  
...  

Sleepers are elements of the upper structure of the railway track. When choosing a material for the manufacture of sleepers, we are based on such basic factors as cost for the whole life cycle and performance characteristics. In connection with the depletion of wood stocks in the world and the short life of wooden sleepers, the process of using sleepers made of reinforced concrete, metal and plastic goes intensively. The service life of pine sleepers is no more than 12-15 years, reinforced concrete sleepers are about 30-50 years old, plastic ones are up to 40 years old, and metal ones are 50-60 years old. However, wooden sleepers differ in the least cost, they practically do not have restrictions on the laying areas, and in some cases have a clear advantage over other materials. Reinforced concrete, metal and plastic sleepers are more expensive than wooden ones, have a longer payback period and are recommended to be laid on roads with high freight intensity, where they can pay off as quickly as possible. It is possible to reduce the shortcomings of sleepers made of natural wood, using modified hardwood for their manufacture, which, by pressing, will be stronger than the sleepers made of natural wood, which, in its physical and mechanical properties, is not inferior to sleepers made of natural coniferous wood. However, a certain disadvantage of the modified wood is its ability to change size and shape with increasing humidity. Stabilization of sizes and forms of modified wood can be increased by impregnating it with the composition of antiseptic with stabilizer. The predicted service life of sleepers from modified wood can be significantly higher than that of wooden sleepers made of natural coniferous wood.

2018 ◽  
Vol 8 (1) ◽  
pp. 150-157 ◽  
Author(s):  
Татьяна Курьянова ◽  
Tatyana Kuryanova ◽  
Алексей Платонов ◽  
Aleksey Platonov ◽  
Марина Михеевская ◽  
...  

The element of the upper structure of the railway track are sleepers, which are made mainly of wood. Wooden sleepers from natural wood have a number of disadvantages. Reduce the disadvantages of sleepers made of natural wood is possible if their manufacture to use modified wood myag-kih hardwood, which by pressing will exceed the strength of the sleepers made of natural Dre-spring and its physical and mechanical characteristics is not inferior to the sleepers made of natural coniferous wood. However, one of the disadvantages of modified wood is its ability to change the size and shape with increasing humidity. Therefore, there is a need to create a new high-tech re-surdobarokamere the production of railway sleepers of the modified wood with improved ex-operational characteristics (durability, bio-logical stability, dimensional stability, wear resistance), exceeding the existing production. To increase the service life of wooden sleepers, increase their biostability and dimensional stability, raw materials for the production of sleepers must be impregnated with the composition of antiseptic and stabilizer, i.e. to conduct thermomechanical modification of wood. As raw materials it is possible to use wood of soft deciduous breeds of a birch and an aspen. Depending on the degree of pressing the sleepers of these species will exceed the strength of the sleepers of pine wood. But at the same time all properties of wood remain (damper, dielectric and others). Development of wood modification technology is possible on the basis of analysis of physical phenomena underlying technological operations. With this purpose, the theoretically calculated curves of heating of the billet in the section of the oily liquid, made on the basis of similarity criteria and on the basis of the physical phenomena of heat and mass transfer calculated duration of drying preparations. Accepted methods of impregnation, loading and relieving of the pressure during compaction


2020 ◽  
Vol 9 (4) ◽  
pp. 126-133
Author(s):  
Svetlana Snegireva ◽  
Aleksey Platonov ◽  
Dmitriy Parinov ◽  
Ilya Medvedev ◽  
Aleksandra Kiseleva

Wood is widely used for the production of sleepers in Russia. Sleepers made of natural wood have the disadvantage – short service life. It is possible to increase the service life of wooden sleepers using pressed (modified) wood for their manufacture. Wood pressing is one of the most promising areas for improving its physical and mechanical properties. Pressed wood, in its turn, has a drawback – the ability to significantly change size and shape when humidity changes, as well as low biological resistance. The solution to this problem is to impregnate wood with an antiseptic solution with a stabilizer. The durability of pressed wood products largely depends on the quality of its impregnation and the amount of absorbed solution by the surface layer. The most simple and effective method (among the known for impregnation in the manufacture of railway sleepers) is impregnation of wood in hot-cold baths. In the work, the efficiency of wood impregnation by the method of hot-cold baths has been studied taking into account various conditions of exposure to a cold solution. The first option is to quickly replace a hot solution with a cold one. The second is the impregnation of wood during the natural cooling of hot solution. It was found that the depth of wood impregnation during gradual cooling of wood in a hot solution is 2.5 times less than the depth of impregnation during cooling in a cold solution, both in the longitudinal and transverse directions. The amount of solution absorbed by wood when impregnated by the hot-cold bath method with the gradual cooling of hot impregnating solution is 16% less than when cooling in a cold impregnating solution. Hot-cold bath method with cooling in a cold solution can be recommended for the manufacture of sleepers from modified wood


2015 ◽  
Vol 2015 ◽  
pp. 1-7 ◽  
Author(s):  
Jan Mikolaj ◽  
Frantisek Schlosser ◽  
Lubos Remek ◽  
Aurelia Chytcakova

Design of asphalt concrete, required properties of constituent materials and their mixing ratios, is of tremendous significance and should be implemented with consideration given to the whole life cycle of those materials and the final construction. Conformity with requirements for long term performance of embedded materials is the general objective of the Life Cycle Assessment (LCA). Therefore, within the assessment, material properties need to be evaluated with consideration given to the whole service life—from the point of embedding in the construction until their disposal or recycling. The evaluation focuses on verification of conformity with criteria set for these materials and should guarantee serviceability and performance during their whole service life. Recycling and reuse of asphalt concrete should be preferred over disposal of the material. This paper presents methodology for LCA of asphalt concrete. It was created to ensure not only applicability of the materials in the initial stage, at the point of their embedding, but their suitability in terms of normatively prescribed service performance of the final construction. Methods described and results are presented in a case study for asphalt mixture AC 11; I design.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Mikhail A. Elesin ◽  
Nikolay A. Mashkin ◽  
Boris V. Krutasov ◽  
Natalia V. Karmanovskaya

PurposeThe purpose of the study is to show an improvement in resistance (permeability) and durability (residual strength) of modified wood compared to natural wood.Design/methodology/approachA relevance way to increase the durability and resistance of wood is processing with polymers. Novosibirsk State Technical University, Novosibirsk State University of Architecture and Civil Engineering (Sibstrin) and the Norilsk State Industrial Institute researched the resistance of elements of mine treatment plants made of wood modified with synthetic polymers. The study was carried out according to V.A. Kucherenko. Modification of such species as birch and pine can significantly increase wood resources by extending its service life and improving its physical and mechanical properties. Latex-organosilicon modifier was used as a modifier.FindingsLatex clogs the capillaries of wood, preventing the penetration of aggressive solutions into it, and potassium methyl silicate interacts with hydrophilic OH groups, increasing the water-repellent properties of the surface of cells and wood capillaries.Originality/valueThe results of long-term and predictive tests of modified wood in aggressive environments of treatment facilities are presented. As a result, diffusion of aggressive media into the wood becomes more difficult and its resistance and durability increase.


Coatings ◽  
2021 ◽  
Vol 11 (3) ◽  
pp. 327
Author(s):  
Morwenna J. Spear ◽  
Simon F. Curling ◽  
Athanasios Dimitriou ◽  
Graham A. Ormondroyd

Wood modification is now widely recognized as offering enhanced properties of wood and overcoming issues such as dimensional instability and biodegradability which affect natural wood. Typical wood modification systems use chemical modification, impregnation modification or thermal modification, and these vary in the properties achieved. As control and understanding of the wood modification systems has progressed, further opportunities have arisen to add extra functionalities to the modified wood. These include UV stabilisation, fire retardancy, or enhanced suitability for paints and coatings. Thus, wood may become a multi-functional material through a series of modifications, treatments or reactions, to create a high-performance material with previously impossible properties. In this paper we review systems that combine the well-established wood modification procedures with secondary techniques or modifications to deliver emerging technologies with multi-functionality. The new applications targeted using this additional functionality are diverse and range from increased electrical conductivity, creation of sensors or responsive materials, improvement of wellbeing in the built environment, and enhanced fire and flame protection. We identified two parallel and connected themes: (1) the functionalisation of modified timber and (2) the modification of timber to provide (multi)-functionality. A wide range of nanotechnology concepts have been harnessed by this new generation of wood modifications and wood treatments. As this field is rapidly expanding, we also include within the review trends from current research in order to gauge the state of the art, and likely direction of travel of the industry.


Polymers ◽  
2021 ◽  
Vol 13 (2) ◽  
pp. 220
Author(s):  
Petar Antov ◽  
Viktor Savov ◽  
Ľuboš Krišťák ◽  
Roman Réh ◽  
George I. Mantanis

The potential of producing eco-friendly, formaldehyde-free, high-density fiberboard (HDF) panels from hardwood fibers bonded with urea-formaldehyde (UF) resin and a novel ammonium lignosulfonate (ALS) is investigated in this paper. HDF panels were fabricated in the laboratory by applying a very low UF gluing factor (3%) and ALS content varying from 6% to 10% (based on the dry fibers). The physical and mechanical properties of the fiberboards, such as water absorption (WA), thickness swelling (TS), modulus of elasticity (MOE), bending strength (MOR), internal bond strength (IB), as well as formaldehyde content, were determined in accordance with the corresponding European standards. Overall, the HDF panels exhibited very satisfactory physical and mechanical properties, fully complying with the standard requirements of HDF for use in load-bearing applications in humid conditions. Markedly, the formaldehyde content of the laboratory fabricated panels was extremely low, ranging between 0.7–1.0 mg/100 g, which is, in fact, equivalent to the formaldehyde release of natural wood.


Materials ◽  
2021 ◽  
Vol 14 (15) ◽  
pp. 4284
Author(s):  
Lvtao Zhu ◽  
Mahfuz Bin Rahman ◽  
Zhenxing Wang

Three-dimensional integrated woven spacer sandwich composites have been widely used as industrial textiles for many applications due to their superior physical and mechanical properties. In this research, 3D integrated woven spacer sandwich composites of five different specifications were produced, and the mechanical properties and performance were investigated under different load conditions. XR-CT (X-ray computed tomography) images were employed to visualize the microstructural details and analyze the fracture morphologies of fractured specimens under different load conditions. In addition, the effects of warp and weft direction, face sheet thickness, and core pile height on the mechanical properties and performance of the composite materials were analyzed. This investigation can provide significant guidance to help determine the structure of composite materials and design new products according to the required mechanical properties.


Holzforschung ◽  
2015 ◽  
Vol 69 (5) ◽  
pp. 595-601 ◽  
Author(s):  
Jan C. Namyslo ◽  
Dieter E. Kaufmann ◽  
Carsten Mai ◽  
Holger Militz

Abstract The development of appropriate chemical precursors that can covalently functionalize natural wood aims at efficient restriction of deterioration. Biological staining experiments were performed with veneer pieces made of sapwood of Scots pine (Pinus sylvestris L.) that had previously been chemically modified with substituted benzoates. Based on the recently published protocol on esterification of wood by means of 1H-benzotriazole activation, the quantity of covalently bonded organomaterials (QCOs), a recently defined advantageous value considering the individual molecular weight of the functionalizing organochemical groups, was obtained in the range of 0.9–1.5 mmol g-1. The modified wood was analyzed by attenuated total reflection IR spectroscopy. Modification with three electronically different benzoates clearly reduced the colonization of the specimen’s surfaces by the blue stain fungus Aureobasidium pullulans but did not fully prevent it. The degree of colonization appeared to decrease with increasing QCO values of the modification agents but apparently did not strongly depend on the additional functionality of the benzoate.


2008 ◽  
Vol 42 (3) ◽  
pp. 110-118 ◽  
Author(s):  
H. S. Kim ◽  
C. G. Kim ◽  
W. B. Na ◽  
J. Woo ◽  
J. K. Kim

As part of a marine habitat enhancement project, the physical and chemical deterioration of reinforced concrete reefs that were fully immersed in Tongyeong waters of Korea was investigated. For the investigation, marine environmental factors such as seawater, salinity, pH, dissolved oxygen, sea-bottom materials, and water depth of the targeted sites were surveyed from 1997 to 2001. Then, four reinforced concrete reefs from four different sites were recovered and tested by using various destructive and nondestructive methods. Based on the observations and test results, it was seen that the reinforced concrete reefs have sound physical and chemical properties, except for chloride concentration and its associated factors. However, because of the lack of dissolved oxygen in the targeted seawaters and its continuous supply, it is concluded that the originally designed service life will be achieved, and in fact the concrete reefs will have an even longer service life than expected. By considering an extreme event such as impact loading under installation and construction, a new minimum concrete cover depth of 40 mm is introduced into practice.


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