Effects of preparation methods on the mechanical and thermal properties of graphene-modified HNBR composites

e-Polymers ◽  
2018 ◽  
Vol 18 (1) ◽  
pp. 57-65 ◽  
Author(s):  
Dejiang Yang ◽  
Chun Wei ◽  
Yongyang Gong ◽  
Tianxi Liu ◽  
Jian Lv

AbstractPolymers modified by graphene have become an attractive method to enhance the matrix properties, wherein the dispersion of graphene in the matrix and the interfacial interactions between graphene and matrix are critical to influence the final performance. In the present work, graphene nanosheet (GNS)-modified hydrogenated nitrile butadiene rubber (GNS/HNBR) composites were prepared via solution-mixing and mechanical-blending methods. The curing performance, mechanical properties and heat resistance of the prepared composites were studied. The results showed that when the content was 0.2 wt%, the tensile strength and modulus at 300% elongation of the GNS/HNBR composite prepared via solution-mixing method reached 19.36 and 3.62 MPa, which increased by 32% and 18% compared with those of pure HNBR, respectively. In addition, the swelling index of the composite in cyclohexane was decreased from 413% to 337%. On the other hand, the tensile property of GNS/HNBR composite prepared by mechanical-mixing method became poor. SEM observation showed that GNS was well dispersed and incorporated into HNBR via the solution-mixing method, resulting in a significant reinforcing effect.

2014 ◽  
Vol 716-717 ◽  
pp. 70-73
Author(s):  
Yue Qiong Wang ◽  
Zheng Peng ◽  
Jie Ping Zhong ◽  
Kui Xu ◽  
Chang Jin Yang ◽  
...  

Natural rubber (NR)/epoxidized natural rubber (ENR)/carbon black (CB), natural rubber/butadiene rubber (BR)/carbon black and natural rubber/isobutylene-isoprene rubber (IIR)/carbon black compounds were prepared by mechanical mixing method. The mechanical properties, dynamic mechanical properties for the compounds were investigated respectively. The temperature range of tanδ>0.3 of NR/ENR40/CB compound was wider and shifted to high temperature than NR/CB compound. Comprehensive analysis indicated that NR/BR/CB and NR/IIR/CB compounds had no better damping performance than NR/CB compounds, while NR/ENR/CB compound had better damping performance.


Polymers ◽  
2020 ◽  
Vol 12 (11) ◽  
pp. 2763
Author(s):  
Munir Hussain ◽  
Sohail Yasin ◽  
Hafeezullah Memon ◽  
Zhiyun Li ◽  
Xinpeng Fan ◽  
...  

In this paper we designed greener rubber nanocomposites exhibiting high crosslinking density, and excellent mechanical and thermal properties, with a potential application in technical fields including high-strength and heat-resistance products. Herein 1-ethyl-3-methylimidazolium acetate ([EMIM]OAc) ionic liquid was combined with silane coupling agent to formulate the nanocomposites. The impact of [EMIM]OAc on silica dispersion in a nitrile rubber (NBR) matrix was investigated by a transmission electron microscope and scanning electron microscopy. The combined use of the ionic liquid and silane in an NBR/silica system facilitates the homogeneous dispersion of the silica volume fraction (φ) from 0.041 to 0.177 and enhances crosslinking density of the matrix up to three-fold in comparison with neat NBR, and also it is beneficial for solving the risks of alcohol emission and ignition during the rubber manufacturing. The introduction of ionic liquid greatly improves the mechanical strength (9.7 MPa) with respect to neat NBR vulcanizate, especially at high temperatures e.g., 100 °C. Furthermore, it impacts on rheological behaviors of the nanocomposites and tends to reduce energy dissipation for the vulcanizates under large amplitude dynamic shear deformation.


2014 ◽  
Vol 87 (4) ◽  
pp. 606-616 ◽  
Author(s):  
Debdipta Basu ◽  
Amit Das ◽  
Jinu Jacob George ◽  
De-Yi Wang ◽  
Klaus Werner Stöckelhuber ◽  
...  

ABSTRACT Layered double hydroxides (LDHs), inorganic clay materials with mixed metals present in the structure along with some interlayer cations, have immense potential for use as a filler in rubbers. We report the preparation and properties of a set of novel nanocomposites consisting of a LDH dispersed in carboxylic–acrylonitrile–butadiene rubber (XNBR). We succeed in obtaining significantly improved physical properties by altering the chemical structure of a LDH with Zn and Al ions (Zn-Al LDH). In particular, we discover a significant reinforcing effect. This occurs despite the size difference between the LDH and traditional reinforcing fillers such as precipitated silica and carbon black. Both the elastic modulus and tensile strength increase. This increase is a function of the LDH concentration and, reaches a maximum value when the LDH concentration is at 100 phr. Experimental evidence suggests that this reinforcing effect is due to direct ion-to-ion interaction between the filler and the matrix. In addition, we report that the presence of the nanofiller positively affects the flame retardence and thermal decomposition of the nanocomposites. We attribute this effect to the presence of a layer formed by the nanofiller.


Metals ◽  
2019 ◽  
Vol 9 (9) ◽  
pp. 1000 ◽  
Author(s):  
Seyed Kiomars Moheimani ◽  
Mehran Dadkhah ◽  
Abdollah Saboori

Al matrix nanocomposites are interestingly employed in the automotive, military, aerospace and electronics packaging industries. In this study, Graphene Nanoplatelets (GNPs) reinforced AlSi10Mg nanocomposites were produced via powder metallurgy. The effect of GNPs content on density, microstructure and mechanical characteristics of the AlSi10Mg/GNPs nanocomposites was investigated systematically. To this aim, AlSi10Mg/GNPs nanocomposites reinforced with 0.5, 1.0 and 2.0 wt.% of GNPs were produced by wet mixing method following by hot compaction at 600 °C. To evaluate the effect of GNPs on mechanical properties of the as-fabricated nanocomposite, Vickers hardness and tensile properties of composites analyzed at room temperature. According to the results, it was found that the fabrication of AlSi10Mg/GNPs nanocomposites is faced with several challenges such as agglomeration and non-uniform dispersion of GNPs that should be addressed to achieve the desirable thermal and mechanical properties. For instance, surprisingly, it is revealed that the mechanical and thermal properties of nanocomposites were deteriorated in the presence of a high quantity of GNPs (>1.0 wt.%), which can be attributed to the GNPs agglomeration and accordingly introduction of internal porosity in the nanocomposite. The relatively low fraction of GNPs can uniformly be dispersed in the matrix and improve the performance of the nanocomposite.


2012 ◽  
Vol 468-471 ◽  
pp. 2868-2871 ◽  
Author(s):  
Jin Zhou Zhang

Considered waste glass and scrap aluminum as raw materials, preparation of waste glass and scrap aluminum composite materials by using mechanical mixing method. Composite material properties were studied by experiments. With the increase of the glass particles, the composite tensile strength and hardness are improved, wear resistance is increased much more than the matrix, it provides useful help of the use of waste.


Polymers ◽  
2021 ◽  
Vol 13 (14) ◽  
pp. 2284
Author(s):  
Miaomiao Qian ◽  
Bo Zou ◽  
Zhixiao Chen ◽  
Weimin Huang ◽  
Xiaofeng Wang ◽  
...  

Two factors, the crosslinking degree of the matrix (ν) and the size of the filler (Sz), have significant impact on the Mullins effect of filled elastomers. Herein, the result. of the two factors on Mullins effect is systematically investigated by adjusting the crosslinking degree of the matrix via adding maleic anhydride into a rubber matrix and controlling the particle size of the filler via ball milling. The dissipation ratios (the ratio of energy dissipation to input strain energy) of different filled natural rubber/butadiene rubber (NR/BR) elastomer composites are evaluated as a function of the maximum strain in cyclic loading (εm). The dissipation ratios show a linear relationship with the increase of εm within the test range, and they depend on the composite composition (ν and Sz). With the increase of ν, the dissipation ratios decrease with similar slope, and this is compared with the dissipation ratios increase which more steeply with the increase in Sz. This is further confirmed through a simulation that composites with larger particle size show a higher strain energy density when the strain level increases from 25% to 35%. The characteristic dependence of the dissipation ratios on ν and Sz is expected to reflect the Mullins effect with mathematical expression to improve engineering performance or prevent failure of rubber products.


2011 ◽  
Vol 13 (2) ◽  
pp. 62-69 ◽  
Author(s):  
Maria Wladyka-Przybylak ◽  
Dorota Wesolek ◽  
Weronika Gieparda ◽  
Anna Boczkowska ◽  
Ewelina Ciecierska

The effect of the surface modification of carbon nanotubes on their dispersion in the epoxy matrix Functionalization of multi-walled carbon nanotubes (MWCNTs) has an effect on the dispersion of MWCNT in the epoxy matrix. Samples based on two kinds of epoxy resin and different weight percentage of MWCNTs (functionalized and non-functionalized) were prepared. Epoxy/carbon nanotubes composites were prepared by different mixing methods (ultrasounds and a combination of ultrasounds and mechanical mixing). CNTs modified with different functional groups were investigated. Surfactants were used to lower the surface tension of the liquid, which enabled easier spreading and reducing the interfacial tension. Solvents were also used to reduce the liquid viscosity. Some of them facilitate homogeneous dispersion of nanotubes in the resin. The properties of epoxy/nanotubes composites strongly depend on a uniform distribution of carbon nanotubes in the epoxy matrix. The type of epoxy resin, solvent, surfactant and mixing method for homogeneous dispersion of CNTs in the epoxy matrix was evaluated. The effect of CNTs functionalization type on their dispersion in the epoxy resins was evaluated on the basis of viscosity and microstructure studies.


2019 ◽  
Vol 8 (1) ◽  
pp. 619-627 ◽  
Author(s):  
Shaolin Li ◽  
Xiuhua Guo ◽  
Shengli Zhang ◽  
Jiang Feng ◽  
Kexing Song ◽  
...  

AbstractArc erosion behaviors of TiB2/Cu composites with single-scale and dual-scale TiB2 particles fabricated by powder metallurgy were studied. It was revealed that the dual-scale TiB2/Cu composites had fewer structure defects compared with the single-scale TiB2/Cu composites, and TiB2 particles with different size were uniformly distributed in the copper matrix. When the ratio of 2 μm over 50 μm TiB2 particles is 1:2, the density of TiB2/Cu composite is 98.5% and shows best mechanical and thermal properties. The arc duration and energy of TiB2/Cu composites increase with the increase of electric current in contact material testing. Compared with the single-scale TiB2/Cu composites, the arc erosion of dual-scale TiB2/Cu composite with 2 μm+50 μm (1:2) TiB2 was slighter. The anode bulge area and cathode erosion pit of dual-scale TiB2/Cu composite was smaller. The dual-scale TiB2 particles optimize the microstructure and thermal stability of the composite, which is conducive to alleviating arc erosion. The synergistic effect of different sized TiB2 particles in the matrix improved the arc erosion resistance of TiB2/Cu composite during arcing.


2021 ◽  
Vol 887 ◽  
pp. 85-90
Author(s):  
L.S. Elbakyan ◽  
I.V. Zaporotskova ◽  
D.E. Vilkeeva

The main aims and the objectives of the study focused on solving current problems of nanomaterial science of new materials – creating the scientific basis for competitive methods of obtaining and controlling new composite materials having improved strength properties based on carbon-containing polymer matrices with nanotubes stabilized in them. A technology for obtaining experimental samples of nanocompositional polymer material based on polymethylmethacrylate, polybutylmethacrylate, and methacrylic acid doped with carbon nanotubes has been developed, using ultrasonic action and mechanical mixing of the composite mixture to achieve the most uniform distribution of nanotubes in the matrix. To determine the possibility of implementing the mechanism of adsorption interaction of the studied polymer material with the surface of carbon nanotubes, DFT calculations of the interaction of the polymer material component and single-layer carbon nanotubes of various types have been done.


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