scholarly journals Arc erosion behavior of TiB2/Cu composites with single-scale and dual-scale TiB2 particles

2019 ◽  
Vol 8 (1) ◽  
pp. 619-627 ◽  
Author(s):  
Shaolin Li ◽  
Xiuhua Guo ◽  
Shengli Zhang ◽  
Jiang Feng ◽  
Kexing Song ◽  
...  

AbstractArc erosion behaviors of TiB2/Cu composites with single-scale and dual-scale TiB2 particles fabricated by powder metallurgy were studied. It was revealed that the dual-scale TiB2/Cu composites had fewer structure defects compared with the single-scale TiB2/Cu composites, and TiB2 particles with different size were uniformly distributed in the copper matrix. When the ratio of 2 μm over 50 μm TiB2 particles is 1:2, the density of TiB2/Cu composite is 98.5% and shows best mechanical and thermal properties. The arc duration and energy of TiB2/Cu composites increase with the increase of electric current in contact material testing. Compared with the single-scale TiB2/Cu composites, the arc erosion of dual-scale TiB2/Cu composite with 2 μm+50 μm (1:2) TiB2 was slighter. The anode bulge area and cathode erosion pit of dual-scale TiB2/Cu composite was smaller. The dual-scale TiB2 particles optimize the microstructure and thermal stability of the composite, which is conducive to alleviating arc erosion. The synergistic effect of different sized TiB2 particles in the matrix improved the arc erosion resistance of TiB2/Cu composite during arcing.

2021 ◽  
Vol 11 ◽  
pp. 1469-1479 ◽  
Author(s):  
Xiuhua Guo ◽  
Yubo Yang ◽  
Kexing Song ◽  
Li Shaolin ◽  
Feng Jiang ◽  
...  

2021 ◽  
Vol 10 (1) ◽  
pp. 62-72
Author(s):  
Huanran Lin ◽  
Xiuhua Guo ◽  
Kexing Song ◽  
Jiang Feng ◽  
Shaolin Li ◽  
...  

Abstract Although Cu–Al2O3 composites have good comprehensive performance, higher mechanical properties and arc erosion resistance are still required to meet heavy-duty applications such as electromagnetic railguns. In this work, a novel hybrid SiCw/Cu–Al2O3 composite was successfully prepared by combining powder metallurgy and internal oxidation. The microstructure and mechanical behavior of the SiCw/Cu–Al2O3 composite were studied. The results show that nano-Al2O3 particles and micro-SiCw are introduced into the copper matrix simultaneously. Well-bonded interfaces between copper matrix and Al2O3 particles or SiCw are obtained with improved mechanical and arc erosion resistance of SiCw/Cu–Al2O3 composite. The ultimate tensile strength of the SiCw/Cu–Al2O3 composite is 508.9 MPa, which is 7.9 and 56.1% higher than that of the Cu–Al2O3 composite and SiCw/Cu composite, respectively. The strengthening mechanism calculation shows that Orowan strengthening is the main strengthening mechanism of the SiCw/Cu–Al2O3 composite. Compared with Cu–Al2O3 composite, the hybrid SiCw/Cu–Al2O3 composite has lower arc time and energy and better arc stability.


2020 ◽  
Vol 846 ◽  
pp. 37-41
Author(s):  
Pattarabordee Khaigunha ◽  
Tanakorn Wongwuttanasatian ◽  
Amnart Suksri

This study investigates the effects of micron-sized eggshells filler on resistance to tracking and erosion of silicone rubber composite. Eggshells with particle size from 44 to 53 microns were filled into liquid room temperature vulcanizing (RTV) silicone rubber with 0, 5, 15, 25, and 30 part per hundred of rubber (phr). IEC-60587 inclined plane test (IPT) was employed to appraise the surface tracking resistance. Thermogravimetric analysis was conducted to evaluate its thermal stability. Experimental results revealed an improvement of tracking and erosion resistance due to an addition of eggshells particles. Furthermore, the thermal stability of the composites showed variation in the increasing amount of the filler. The filler indicated that higher thermal stability of eggshells influences the heat resistance of the matrix. An increase of the heat resistance resulted in the ability to slow down tracking growth and erosion in the discharge region.


2013 ◽  
Vol 2013 ◽  
pp. 1-11 ◽  
Author(s):  
Chern Chiet Eng ◽  
Nor Azowa Ibrahim ◽  
Norhazlin Zainuddin ◽  
Hidayah Ariffin ◽  
Wan Md. Zin Wan Yunus ◽  
...  

The effects of hydrophilic nanoclay, Nanomer PGV, on mechanical properties of Polylactic Acid (PLA)/Polycaprolactone (PCL) blends were investigated and compared with hydrophobic clay, Montmorillonite K10. The PLA/PCL/clay composites were prepared by melt intercalation technique and the composites were characterized by X-ray Diffraction (XRD), Fourier Transform Infrared Spectroscopy (FTIR), Thermogravimetric Analysis (TGA), Dynamic Mechanical Analysis (DMA), Scanning Electron Microscopy (SEM), and Transmission Electron Microscopy (TEM). FTIR spectra indicated that formation of hydrogen bond between hydrophilic clay with the matrix. XRD results show that shifting of basal spacing when clay incorporated into polymer matrix. TEM micrographs reveal the formation of agglomerate in the composites. Based on mechanical properties results, addition of clay Nanomer PGV significantly enhances the flexibility of PLA/PCL blends about 136.26%. TGA showed that the presence of clay improve thermal stability of blends. DMA show the addition of clay increase storage modulus and the presence of clay Nanomer PGV slightly shift two Tg of blends become closer suggest that the presence of clay slightly compatibilizer the PLA/PCL blends. SEM micrographs revealed that presence of Nanomer PGV in blends influence the miscibility of the blends. The PLA/PCL blends become more homogeneous and consist of single phase morphology.


2021 ◽  
Vol 2133 (1) ◽  
pp. 012018
Author(s):  
Yunliang Zhang ◽  
Wentao Yu ◽  
Xinliang Wang ◽  
Yanqing Xue

Abstract Strategies employed for developing ultrahigh strength and scalable ductile particles reinforced aluminium-copper matrix composites (AMCs) are highly desirable and grandly challenging. In the present paper, the Scandium (Sc) micro-alloying TiB2 particles reinforced Al-4.5 Cu composites were successfully fabricated by the optimized salt-metal reaction method. The observed microstructures displayed that Sc addition could remarkably ameliorate the dispersion of TiB2 particles, enlarge equiaxed α-Al grain zone and refine the grains on the basis of TiB2 heterogeneous nucleation. In particular, for the 0.4 wt.% Sc microalloyed 5%TiB2/Al-4.5Cu composites, more than a 20 %, 87 %, and 118 % increase in the ultimate tensile strength (UTS), fracture strain elongation (%) and microhardness (HV), respectively were found with respect to the 3 %TiB2/Al-4.5Cu composites at room temperature (298K). The improved mechanical properties of strength-ductility synergy were mainly thanks to the homogeneous distribution of TiB2 particles and modification of Al2Cu phase. Moreover, proper Sc also enhanced the elevated-temperature mechanical properties of the composites with the aid of the accelerated precipitation of θ′ phase and much lower coarsens rate.


2007 ◽  
Vol 119 ◽  
pp. 135-138 ◽  
Author(s):  
J.S. Park ◽  
J.H Yun ◽  
Young Do Park ◽  
Yong Ho Park ◽  
Kyung Mok Cho ◽  
...  

A copper matrix composite reinforced with in situ TiB2 nanoparticle was successfully fabricated by tubulent in-situ mixing process. The microstructure, mechanical and electrical properties of the in situ composite were investigated. The results showed that the in situ formed TiB2 particles, in which size varying from about 50nm to 200nm, exhibited a homogenous dispersion in the copper matrix. It is shown that the interface between the nanoscale particles and the matrix was clean without a transitional layer. Because of the reinforcement, the hardness and Young’s Modulus of the composite improved with increment of cooling rate. Moreover, the in situ Cu-TiB2 composite exhibited higher electrical conductivity with increasing of cooling rate.


2019 ◽  
pp. 089270571987822
Author(s):  
Saud Aldajah ◽  
Mohammad Y Al-Haik ◽  
Waseem Siddique ◽  
Mohammad M Kabir ◽  
Yousef Haik

This study reveals the enhancement of mechanical and thermal properties of maleic anhydride-grafted polypropylene (PP- g-MA) with the addition of nanocrystalline cellulose (NCC). A nanocomposite was manufactured by blending various percentages of PP, MA, and NCC nanoparticles by means of a twin-screw extruder. The influence of varying the percentages of NCC on the mechanical and thermal behavior of the nanocomposite was studied by performing three-point bending, nanoindentation, differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), scanning electron microscopy (SEM), and Fourier-transform infrared (FTIR) spectroscopy tests. The novelty of this study stems on the NCC nanoparticles and their ability to enhance the mechanical and thermal properties of PP. Three-point bending and nanoindentation tests revealed improvement in the mechanical properties in terms of strength, modulus, and hardness of the PP- g-MA nanocomposites as the addition of NCC increased. SEM showed homogeneity between the mixtures which proved the presence of interfacial adhesion between the PP- g-MA incorporated with NCC nanoparticles that was confirmed by the FTIR results. DSC and TGA measurements showed that the thermal stability of the nanocomposites was not compromised due to the addition of the coupling agent and reinforced nanoparticles.


2010 ◽  
Vol 148-149 ◽  
pp. 416-419
Author(s):  
Bao Hong Tian ◽  
Cheng Dong Xia ◽  
Shu Guo Jia

Cu-Al2O3 composites were prepared by a new simplified internal oxidation process integrating with powder metallurgical process, and then the hot extrusion and the cold rolling processes were carried out. The microstructure, electrical conductivity, hardness, tensile strength and thermal stability of the composites were investigated. The results show that Cu-Al2O3 composites were fabricated successfully by the simplified process in which internal oxidation completed during the sintering. There are a mass of fine Al2O3 particles in size varying from 5 nm to 20nm dispersed in copper matrix after sintering 950 for 4h. After sintered at 950 for 4h and extruded at 950 followed with the cold deforming of 80%, the electrical conductivity, hardness, tensile strength and softening temperature of composite reach 81%IACS, 137HV, 561MPa and 850 respectively. It is considered that the dispersion strengthening and strain hardening have greatly contribution to the Cu-Al2O3 composites fabricated with the simplified process.


2003 ◽  
Vol 18 (4) ◽  
pp. 804-816 ◽  
Author(s):  
Shou-Yi Chang ◽  
Chia-Jung Hsu ◽  
Cher-Hao Hsu ◽  
Su-Jien Lin

Static-gap, single-spark tests were used to investigate the arc erosion behavior of newly developed silicon carbide and alumina particle reinforced silver matrix composites (SiCp/Ag, Al2O3p/Ag). Craters and hills exist on the surfaces of eroded silver matrix composites, and their depths and sizes decrease as the particle content increases and the particle size decreases. Obvious melting, flow, severe splash of molten silver, and the segregation of particles are present on the surfaces of eroded composites containing low volume percents of large particles. Easier silver flow results in smooth surfaces and reduces the total surface areas of the eroded composites containing large particles. The flow and splash of silver decreased with increasing particle content and decreasing particle size, exhibiting a better erosion resistance to single-spark tests. The static-gap, single-spark erosion behavior of silver matrix composites is dominated by the flow and splash of molten composites. A high viscosity of the liquids provides the composites a good arc erosion resistance.


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