scholarly journals Optimization of wood fibre refining process in fibreboard production with new refiner disc working surface geometry

BioResources ◽  
2021 ◽  
Vol 16 (4) ◽  
pp. 7751-7766
Author(s):  
Aleksandr Vititnev ◽  
Natalia Chistova ◽  
Yuri Alashkevich ◽  
Venera Matygulina ◽  
Roman Marchenko
Keyword(s):  
Mechanical Properties ◽  
Raw Materials ◽  
Experimental Studies ◽  
Reducing Power ◽  
Physical And Mechanical Properties ◽  
Refining Process ◽  
Wood Fibre ◽  
Surface Geometry ◽  
Working Surface ◽  
Qualitative Characteristics

Refining of fibrous semi-finished products is an important stage in fibreboard production because the efficiency of this stage affects the resulting fibres’ dimensional and qualitative characteristics. These, in turn, determine the physical and mechanical properties of the finished products, as well as the energy intensity of the process. The efficiency of this process depends on the raw materials used and the geometry of the refiner disc working surface and its operational modes. This article presents the results of the optimisation of wood fibre refining at a low concentration (2 to 4%), using fundamentally new refiner discs in high-density fibreboard production. Based on numerous theoretical and experimental studies, and on the results of processing, the problem of optimising the refining process was solved, taking into account the use of new refiner disc geometry. As a result, the optimal values of refiner process parameters and operation modes making it possible to prepare wood-fibre semi-finished products efficiently while reducing power consumption in refining were established. After optimising the refining process, the new geometry of refiner disc working surfaces provides optimal dimensional and qualitative characteristics of wood fibres, which results in finished products with high physical and mechanical properties in accordance with GOST 4598 (2018) without using bonding resins.

Effect of Wood Filler Concentration on Physical and Mechanical Properties of PLA-Based Composites

2021 ◽  
Vol 887 ◽  
pp. 110-115
Author(s):  
G.A. Sabirova ◽  
R.R. Safin ◽  
N.R. Galyavetdinov
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Elastic Modulus ◽  
Composite Materials ◽  
Impact Strength ◽  
Wood Flour ◽  
Experimental Studies ◽  
Physical And Mechanical Properties ◽  
Filler Concentration ◽  
High Concentration

This paper presents the findings of experimental studies of the physical and mechanical properties of wood-filled composites based on polylactide (PLA) and vegetable filler in the form of wood flour (WF) thermally modified at 200-240 °C. It also reveals the dependence of the tensile strength, impact strength, bending elastic modulus, and density of composites on the amount of wood filler and the temperature of its thermal pre-modification. We established that an increase in the concentration of the introduced filler and the degree of its heat treatment results in a decrease of the tensile strength, impact strength and density of composite materials, while with a lower binder content, thermal modification at 200 °C has a positive effect on bending elastic modulus. We also found that 40 % content of a wood filler heated to 200 °C is sufficient to maintain relatively high physical and mechanical properties of composite materials. With a higher content of a wood filler, the cost can be reduced but the quality of products made of this material may significantly deteriorate. However, depending on the application and the life cycle of this product, it is possible to develop a formulation that includes a high concentration of filler.

scholarly journals RESEARCH OF PHYSICAL AND MECHANICAL PROPERTIES OF WOOD-FIBER MATERIALS

2020 ◽  
pp. 451-457
Author(s):  
Aleksandr Yur'yevich Vititnev ◽  
Yuriy Davydovich Alashkevich ◽  
Natal'ya Geral'dovna Chistova ◽  
Roman Aleksandrovich Marchenko ◽  
Venera Nurullovna Matygullina
Keyword(s):  
Mechanical Properties ◽  
Wood Fiber ◽  
Experimental Studies ◽  
Physical And Mechanical Properties ◽  
Production Method ◽  
Strength Properties ◽  
Grinding Process ◽  
Technological Parameters ◽  
Fiber Materials ◽  
Traditional Construction

This paper presents the results of experimental studies of the physical and mechanical properties of wood-fiber boards of the wet production method when regulating the design and technological parameters of the grinding process. This allowed us to determine the influence of the working clearance between the grinding discs and the concentration of fibre mass with the subject to of quality change wood fiber after defibrator using the developed construction of the disc fibrillation action on the physico-mechanical properties of boards. As a result of the experiment, regression models were obtained that adequately describe the studied grinding process and allow predicting the values of physical and mechanical properties of the finished product depending on the established  parameters process. A comparative analysis of the size and quality characteristics of the fiber semi-finished product and its fractional composition when using a developed construction the disc of refiner fibrillation action and a traditional design used in industry is carried out. The preferential efficiency of the grinding process under the fibrillating effect the disc of refiner in comparison with the traditional construction disc of refiner is established. As a result, there is a significant improvement in the quality indicators of the fiber semi-finished product and its composition due to the formation and predominance in the total mass of long and thin, respectively, flexible fibrillated fibers with high tile-forming properties, which allows to increase the strength properties of the product (by 20–25%), without using binding resins.

scholarly journals KUALITAS PAPAN PARTIKEL BERDASARKAN KOMPOSISI SEKAM PADI DAN KAYU SENGON DENGAN VARIASI KADAR PEREKAT

2019 ◽  
Vol 7 (2) ◽  
Author(s):  
Dendi Prayoga ◽  
. Dirhamsyah ◽  
. Nurhaida
Keyword(s):  
Mechanical Properties ◽  
Moisture Content ◽  
Rice Husk ◽  
Raw Materials ◽  
Urea Formaldehyde ◽  
Physical And Mechanical Properties ◽  
Solid Content ◽  
Particle Board ◽  
Rice Husks ◽  
Wood Processing

This research aimed to examine the physical and mechanical properties of particle boards based on the composition of raw materials and adhesive content and know the treatment of the composition of raw materials and the best adhesive content and meet the standard JIS A 5908-2003. The research was conducted at Wood Workshop Laboratory, Wood Processing Laboratory Faculty of Forestry,Tanjungpura University and Laboratory of PT. Duta Pertiwi Nusantara Pontianak. The adhesive used is Urea Formaldehyde with 52% Solid Content. Comparison of the composition of rice husks and sengon varies namely rice husk 50%: sengon 50%, rice husk 60%: sengon 40% and rice husk 70%: sengon 30%  and variations in the levels of UF adhesives, namely 14% and 16%, with target density 0,7 gr/cm3. The particleboard was 30 cm x 30 cm x 1 cm Pressing at temperature 140oC for 8 minutes, with  pressure of 25 kg/cm2. The research results of the study of density and moisture content meet the standards JIS A 5908-2003. The best particle values of rice husk and sengon  with composition a ratio of  rice husk 50%: sengon 50% , 16% adhesive content  16%, with density value of  0,7072 gr/cm3, moisture content 9,1949 %, thick development 12,3210 %, water absorption 68,8270 %, MOE 12110,7273 kg/cm2, MOR 161,0025 kg/cm2, firmness sticky 1,9320 kg/cm2, screw holding strength 62,3124 kg.Keywords : adhesive, composition, particle board, rice husk, sengon

scholarly journals SIFAT FISIK DAN MEKANIK PAPAN GIPSUM DARI LIMBAH KAYU AKASIA (Acacia mangium Willd) BERDASARKAN KADAR GIPSUM DAN UKURAN SERBUK KAYU

2019 ◽  
Vol 7 (1) ◽  
Author(s):  
Ridho Pratama ◽  
M Dirhamsyah ◽  
. Nurhaida
Keyword(s):  
Mechanical Properties ◽  
Raw Materials ◽  
Acacia Mangium ◽  
Physical And Mechanical Properties ◽  
Powder Size ◽  
Wood Powder ◽  
Gypsum Board ◽  
Randomized Design ◽  
Gypsum Content ◽  
Two Factors

This study aims to examine the physical and mechanical properties of gypsum board from Acacia mangium Willd wood waste based on gypsum content and wood powder size. This study refers to the JIS A 5417-1992 standard. This research were conducted at Wood Work Shop laboratory for the preparation of raw materials, Wood Technology laboratory Faculty of Forestry for board making and testing the physical properties of gypsum boards, and  PT. Duta Pertiwi Nusantara laboratory to test the mechanical properties of the gypsum board. The material used is  A. mangium W. Wood powder, gypsum flour, water and borax. The study uses Factorial Completely Randomized Design (CRD) with two factors, namely factor A (gypsum content) which consists of gypsum content of 400%, 500% and 600% of the weight of A. mangium W. wood powder, and factors B (wood powder size) consists of 20 mesh passes 40 mesh retained and 40 mesh passes 60 mesh retained. The results showed that the density (600% gypsum content of 40 and 60 mesh retained wood powder size), moisture content, thickness swelling, MOE (600% gypsum content of 40 and 60 mesh retained wood powder size) fulfill JIS A5417-1992 standard. The best gypsum board is gypsum board with gypsum content of 600% with a wood powder size is 40 mesh.Keyword: Acacia mangium, gypsum board, gypsum content, wood powder size.

scholarly journals Reducing of Energy Consumption by Improving the Reclaiming Technology in Autoclave of a Rubber Wastes

Energies ◽  
2019 ◽  
Vol 12 (8) ◽  
pp. 1460 ◽  
Author(s):  
Dan Dobrotă ◽  
Gabriela Dobrotă
Keyword(s):  
Mechanical Properties ◽  
Energy Consumption ◽  
Mechanical Characteristics ◽  
Physical And Mechanical Properties ◽  
High Energy ◽  
Refining Process ◽  
It Use ◽  
Rubber Waste ◽  
New Type ◽  
High Energy Consumption

The devulcanization of the rubber wastes in autoclave represent a technological variant that allows the superior utilization of rubber wastes, but with high energy consumption. The researches aimed at improving the devulcanization technology in order to obtain reclaimed rubber with superior characteristics, but also with a reduction in energy consumption. An improvement to devulcanization technology consisted in vacuuming the autoclave at the end of the devulcanization process. An increase in the degree of devulcanization of the rubber from 86.83% to 93.81% and an improvement of the physico-mechanical characteristics of the reclaimed rubber was achieved by applying this technology. The realization of the new type of regenerated rubber allowed for an increase in the degree of it use for different mixtures, from 15–20 phr to 30–40 phr without substantially affecting the physical and mechanical properties of the products. Additionally, the researche has shown that, by obtaining the new type of reclaimed rubber, the duration of the refining process has been reduced by 30%. All of this leads to a considerable reduction in energy consumption and transformation of the rubber waste reclaiming process into a sustainable one.

scholarly journals Research into special technological effects for formation of wear resistant coatings using mineral raw materials of the far eastern region

2018 ◽  
Vol 56 ◽  
pp. 03027
Author(s):  
Viktor Makienko ◽  
Igor Romanov ◽  
Pavel Sokolov ◽  
Alexander Atenyaev ◽  
Dmitry Pervakov
Keyword(s):  
Mechanical Properties ◽  
Raw Materials ◽  
Experimental Studies ◽  
Eastern Region ◽  
Mineral Raw Materials ◽  
Wear Resistant Coatings ◽  
Thermal Fields ◽  
Additional Influence ◽  
Far Eastern

The results of the study of the possibility of using additional technological influence in the formation of doped coatings are presented. The distribution of thermal fields has been calculated, which makes it possible to estimate and predict the influence of additional influence on the formation of the coating in a simplified manner. Experimental studies have shown that additional technological influence promotes mixing of the melt, leading to an increase in the transition of alloying elements, as well as an increase in the mechanical properties and quality of the weld metal.

Impact of Superplasticizing Agents on Physical and Mechanical Properties of Cellular Concrete

2019 ◽  
Vol 974 ◽  
pp. 181-186
Author(s):  
V.A. Perfilov ◽  
V.V. Gabova ◽  
Inessa A. Tomareva
Keyword(s):  
Mechanical Properties ◽  
Pore Structure ◽  
Pore Space ◽  
Experimental Studies ◽  
Basalt Fiber ◽  
Physical And Mechanical Properties ◽  
Foam Concrete ◽  
Cellular Concrete

The effect of superplasticizing, foam agents, various fiber aggregates on the physical and mechanical properties of cellular concrete has been studied. The article covers the results of experimental studies conducted to determine the effect of foam agents PO-6 and PB-2000, as well as polymeric and basalt fiber on the pore structure of foam concrete. The dependence between the change in density and strength of cellular concrete and the structure of its pore space has been determined.

Development of Fly Ash-Based Geopolymer Lightweight Bricks Using Foaming Agent - A Review

2015 ◽  
Vol 660 ◽  
pp. 9-16 ◽  
Author(s):  
Wan Mastura Wan Ibrahim ◽  
Kamarudin Hussin ◽  
Mohd Mustafa Al Bakri Abdullah ◽  
Aeslina Abdul Kadir ◽  
Mohammed Binhussain
Keyword(s):  
Mechanical Properties ◽  
Fly Ash ◽  
Building Material ◽  
Raw Materials ◽  
Construction Materials ◽  
Physical And Mechanical Properties ◽  
Foaming Agent ◽  
Positive Effects ◽  
The World ◽  
Great Development

Bricks are widely used as a construction and building material due to its properties. Recent years have seen a great development in new types of inorganic cementitious binders called ‘‘geopolymeric cement’’ around the world. This prompted its use in bricks, which improves the greenness of ordinary bricks. The development of fly ash-based geopolymer lightweight bricks is relatively new in the field of construction materials. This paper reviews the uses of fly ash as a raw materials and addition of foaming agent to the geopolymeric mixture to produce lightweight bricks. The effects on their physical and mechanical properties have been discussed. Most manufactured bricks with incorporation of foaming agent have shown positive effects by producing lightweight bricks, increased porosity and improved the thermal conductivities of fly ash-based geopolymer bricks. However, less of performances in number of cases in terms of mechanical properties were also demonstrated.

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