scholarly journals Method of calculating the design parameters of a modulator anti-lock braking system with a high flow of working fluid

Author(s):  
Mikhail ZHILEVICH ◽  
Sergey ERMILOV ◽  
Denis KAPSKI ◽  
Yuriy VOVK ◽  
Oleg LYASHUK ◽  
...  

The design dimensions of the executive hydraulic cylinders of the brake system of heavy-duty mining dump trucks cause high fluid flow during the braking process. Therefore, dimensions of the anti-blocking system modulator spool pair require unique electromagnets or hydraulic amplifiers to control. These solutions do not allow the required modulator performance. Thus, a modulator scheme with a division of the flow of fluid from the source to the brake cylinders was developed. This scheme allows during emergency braking passing, an additional amount of fluid to cylinders through the valve, installed parallel to the main valve upon pressure increase phase and controlled by the pressure difference. The task is to develop a method for calculating the main structural dimensions of a modulator. The calculation of the valve of the second cascade, installed in parallel to the main stage, is carried out for the emergency braking mode with the maximum flow rate to ensure the required performance of the braking system. The balance of fluid flows equations is compiled at the key points. The flow rate of the fluid through each of the valves is determined by the Torricelli formula, and the pressure difference across the valves is assuned equal. The obtained relations allows building a family of Q-p curves, which can be used to select the diameter and stroke of the additional valve depending on the flow rate in the brake system.

2021 ◽  
pp. 27-37
Author(s):  
Viktor Bogomolov ◽  
Valeriy Klimenko ◽  
Dmytro Leontiev ◽  
Oleksandr Kuripka ◽  
Andrii Frolov ◽  
...  

Problem. A malfunction of the service braking system of a wheeled vehicle (CTS) significantly affects road safety, especially when operating multi-axle vehicles with large masses. One of the ways to increase the level of road safety of multi-axle vehicles, when braking them using a spare (emergency) braking system, is the introduction of automated adaptive braking systems into the design of the brake drive of vehicles. The definition of the limits of the use of the adaptive braking system on vehicles with many axles is almost not disclosed in the scientific and technical literature, therefore, the issue of using such a system on vehicles with a large number of axles requires additional research. Purpose. The purpose of this work is to develop a simulation model for adaptive control of the braking process of a multi-axle vehicle using a spare (emergency) braking system, taking into account the simulation of the dynamics of the drive and the variability of the adhesion properties between the tire of the vehicle wheel and the road surface. Methodology. To achieve this goal, it is necessary to develop a simulation model of the brake drive in an adaptive mode, implement a model of the interaction of the tire with the road surface, and implement a model of the braking dynamics of a multi-axle vehicle in the event of a malfunction of its service brake system. Originality. The proposed key criterion (Kr) for changing the throttle section in electro-pneumatic pressure modulators, which provide adaptive air inlet or outlet from the corresponding brake chambers of the drive, during simulation, made it possible to simulate the operation of the drive circuits in the adaptive mode. It has been established that, depending on the potential for the realization of the adhesion between the tires of automobile wheels and the road surface, the pressure in the electro-pneumatic brake drive with its adaptive regulation can be increased by no more than 0.04 MPa.


Micromachines ◽  
2021 ◽  
Vol 12 (5) ◽  
pp. 500
Author(s):  
Jian Chen ◽  
Wenzhi Gao ◽  
Changhai Liu ◽  
Liangguo He ◽  
Yishan Zeng

This study proposes the improvement of the output performance of a resonant piezoelectric pump by adding proof masses to the free ends of the prongs of a U-shaped piezoelectric resonator. Simulation analyses show that the out-of-phase resonant frequency of the developed resonator can be tuned more efficiently within a more compact structure to the optimal operating frequency of the check valves by adjusting the thickness of the proof masses, which ensures that both the resonator and the check valves can operate at the best condition in a piezoelectric pump. A separable prototype piezoelectric pump composed of the proposed resonator and two diaphragm pumps was designed and fabricated with outline dimensions of 30 mm × 37 mm × 54 mm. Experimental results demonstrate remarkable improvements in the output performance and working efficiency of the piezoelectric pump. With the working fluid of liquid water and under a sinusoidal driving voltage of 298.5 Vpp, the miniature pump can achieve the maximum flow rate of 2258.9 mL/min with the highest volume efficiency of 77.1% and power consumption of 2.12 W under zero backpressure at 311/312 Hz, and the highest backpressure of 157.3 kPa under zero flow rate at 383 Hz.


1999 ◽  
Author(s):  
C. Channy Wong ◽  
Douglas R. Adkins ◽  
Ronald P. Manginell ◽  
Gregory C. Frye-Mason ◽  
Peter J. Hesketh ◽  
...  

Abstract An integrated microsystem to detect traces of chemical agents (μChemLab™) is being developed at Sandia for counter-terrorism and nonproliferation applications. This microsystem has two modes of operation: liquid and gas phase detection. For the gas phase detection, we are integrating these critical components: a preconcentrator for sample collection, a gas chromatographic (GC) separator, a chemically selective flexural plate wave (FPW) array mass detector, and a latching valve onto a single chip. By fabricating these components onto a single integrated system (μChemLab™ on a chip), the advantages of reduced dead volume, lower power consumption, and smaller physical size can be realized. In this paper, the development of a latching valve will be presented. The key design parameters for this latching valve are: a volumetric flow rate of 1 mL/min, a maximum hold-off pressure of 40 kPa (6 psi), a relatively low power, and a fast response time. These requirements have led to the design of a magnetically actuated latching relay diaphragm valve. Magnetic actuation is chosen because it can achieve sufficient force to effectively seal against back pressure and its power consumption is relatively low. The actuation time is rapid, and valve can latch in either an open or closed state. A corrugated parylene membrane is used to separate the working fluid from internal components of the valve. Corrugations in the parylene ensure that the diaphragm presents minimum resistance to the actuator for a relativley large deflection. Two different designs and their performance of the magnetic actuation have been evaluated. The first uses a linear magnetic drive mechanism, and the second uses a relay mechanism. Preliminary results of the valve performance indicates that the required driving voltage is about 10 volts, the measured flow rate is about 50 mL/min, and it can hold off pressure of about 5 psi (34 kPa). Latest modifications of the design show excellent performance improvements.


2005 ◽  
Vol 127 (4) ◽  
pp. 752-760 ◽  
Author(s):  
Danny Blanchard ◽  
Phil Ligrani ◽  
Bruce Gale

The development and performance of a novel miniature pump called the rotary shaft pump (RSP) is described. The impeller is made by boring a 1.168 mm hole in one end of a 2.38 mm dia shaft and cutting slots in the side of the shaft at the bottom of the bored hole such that the metal between the slots defines the impeller blades. The impeller blades and slots are 0.38 mm tall. Several impeller designs are tested over a range of operating conditions. Pump performance characteristics, including pressure rise, hydraulic efficiency, slip factor, and flow rate, are presented for several different pump configurations, with maximum flow rate and pressure rise of 64.9ml∕min and 2.1 kPa, respectively, when the working fluid is water. Potential applications include transport of biomedical fluids, drug delivery, total analysis systems, and electronics cooling.


2018 ◽  
Vol 1 (2) ◽  
pp. 171-180
Author(s):  
Muhammad Sabri ◽  
Ardhian Fauza

Penelitian ini bertujuan untukmenemukan hubungan keterikatan antara parameter utama kinematik yang terdapat pada proses pengereman yaitu gaya, jarak dan waktu pada proses pengereman. Perbedaan pola dan karakteristik dari proses pengereman pada kendaraan dinilai sangat penting untuk diketahui disebabkan sistem rem merupakan sistem yang mempunyai peran besar terhadap keamanan dalam berkendara. Yang kemudian hasil penelitian menunjukan bahwa parameter gaya berbanding terbalik terhadap jarak dan waktu pengereman ( gaya >< jarak dan waktu). Sehingga kesimpulan utama dari hasil penelitian adalah karateristik pada proses pengereman mempunyai kecenderungan yang tidak jauh berbeda tetapi memiliki perubahan jarak dan waktu pengereman yang dapat berubah ubah pada setiap variasi gaya yang diberikan pada saat sebelum dan setelah sistem rem pada kendaraan diperbaiki. This study aims to find relationship amongst the main kinematic parameters in braking process, namely force, distance and time. The difference in patterns and characteristics of braking process of vehicles is considered very important to know because braking system constitutes a system that has a large role in safety driving. The results of the study showed the force parameters were inversely proportional to the distance and braking time (force > <distance and time). Therefore, the main conclusion of the study was the characteristics of braking process had a tendency which was not much different but gave a change in distance and braking time which could be different in each variation of force before and after the brake system in repaired vehicles.


2001 ◽  
Author(s):  
Hyeun Joong Yoon ◽  
Woo Young Sim ◽  
Sang Sik Yang

Abstract This paper presents the fabrication and test of a phase-change type micropump with two aluminum flap valves. This micropump consists of a pair of Al flap valves and a phase-change type actuator. The actuator is composed of a heater, a silicone rubber diaphragm and a working fluid chamber. The diaphragm is actuated by the vaporization and the condensation of the working fluid. The micropump is fabricated by the anisotropic etching, the boron diffusion and the metal evaporation. The dimension of the micropump is 8.5 mm × 5 mm × 1.7 mm. The forward and the backward flow characteristics of the flap valve illustrate the appropriateness as a check valve. Also, the flow rate of the micropump is measured. When the square wave input voltage of 10 V is applied to the heater, the maximum flow rate of the micropump is 6.1 μl/min at 0.5 Hz and the duty ratio of 60% for zero pressure difference.


2015 ◽  
Vol 32 (1) ◽  
pp. 63-69
Author(s):  
Y. Kang ◽  
H.-C. Cheng ◽  
C.-W. Lee ◽  
S.-Y. Hu

ABSTRACTThis paper is former part of serial studies to investigate the influence of design parameters of tapered-spool type restrictors on static characteristics of hydrostatic bearing. The flow rates passing restrictors can determine the static characteristics of hydrostatic bearings. In this part an analytical method which includes formulas and solving is utilized to simulate dimensionless flow rate in both single-action and double-action tapered-spool restrictors. The numerical results illustrate the variations of flow rates with respect to the change of pressure and pressure difference, respectively. The findings give that the design parameters of tapered-spool restrictors and the useful range of recess pressure. The following part will depend on this paper results to study load capacity and static stiffness of hydrostatic bearing compensated by tapered-spool restrictor.


2014 ◽  
Vol 136 (3) ◽  
Author(s):  
K. Pramod ◽  
A. K. Sen

This paper reports theoretical and numerical analysis of fluid flow and heat transfer in a cascade electro-osmotic flow (EOF) micropump for chip cooling. A simple analytical model is developed to determine the temperature distribution in a two-dimensional (2D) single channel EOF micropump with forced convection due to a voltage difference between both ends. Numerical simulations are performed to determine the temperature distribution in the domain which is compared with that predicted by the model. A novel cascade EOF micropump with multiple microchannels in series and parallel and with an array of interdigitated electrodes along the flow direction is proposed. The simulations predict the maximum flow rate and pressure capability of one single stage of the micropump and the analytical model employs equivalent circuit theory to predict the total flow rate and back pressure. Each stage of the proposed micropump comprises sump and pump regions having opposing electric field directions. The various design parameters of the micropump includes the height of the pump and sump (h), number of stages (n), channel width (w), thickness of the channel wall or fin (r), and width ratio of the pump and sump (s:p) regions. Numerical simulations are performed to predict the effects of these design parameters on the pump performance which is compared with that predicted by the analytical model. The micropump is used for cooling cooling of an Intel® CoreTM i5 chip which produces a maximum heat of 95 W over an area of 3.75 × 3.75 cm. Based on the parametric studies a design for the cascade EOF micropump is proposed which provides a maximum flow rate of 14.16 ml/min and a maximum back pressure of 572.5 Pa to maintain a maximum chip temperature of 310.63 K.


2013 ◽  
Vol 427-429 ◽  
pp. 1342-1345
Author(s):  
Yu Chun Pei

This paper introduces the braking system scheme of low floor light rail vehicle, applying the regenerative braking and magnetic track brake, realizes service braking, emergency braking, parking brake and holding brake, also adjusts the braking force according to the load change.


2016 ◽  
Vol 829 ◽  
pp. 29-34 ◽  
Author(s):  
Lung Ming Fu ◽  
Wen Teng Wang ◽  
Chia Yen Lee

A novel micropump is proposed comprising a PMMA-based rotor, a circular PDMS micro-chamber, and a semi-circular PDMS microchannel connecting the inlet and outlet reservoirs as the rotor spins, a plug of sample fluid is trapped within the microchannel between neighboring blades of the rotor and is driven through the channel toward the outlet. Meanwhile, the rotors periodically compress and release the inlet and outlet regions of the microchannel. Thus, as the rotor turns, one plug of sample fluid is drawn into the microchannel as another is ejected into the outlet reservoir. In other words, a peristaltic pumping effect is achieved. It is shown that the flow rate in the proposed device can be controlled simply by adjusting the rotational velocity of the rotor. A maximum flow rate of 1.22 ml/min is obtained given de-ionized water as the working fluid and a rotational velocity of 232 rpm. Moreover, given the same rotational velocity, flow rates of 0.724 ml/min and 0.336 ml/min are obtained for salad oil and engine oil, respectively.


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