scholarly journals Microstructural Evolution of Large Cast Haynes 282 at Elevated Temperature

Crystals ◽  
2021 ◽  
Vol 11 (8) ◽  
pp. 867
Author(s):  
Yujin Yang

Haynes 282 has attracted attention for casting applications in AUSC power plants due to its good creep properties. However, the market is primarily comprised of wrought Haynes 282, while the cast version is not commercially available. In this study, the microstructure of a large traditional sand cast Haynes 282 was studied from as-cast condition to long-term heat-treated condition by combining experimental data and thermodynamic calculations. The microstructure of a large cast Haynes 282 includes γ, γ’, two types of MX, M23C6 and µ phases. After standard post heat treatment, µ phases were dissolved and precipitated as M6C. The equilibrium state was achieved after 266 h aging at 788 °C, after which γ’ particles began coarsening. These kept to a spherical morphology; the smallest misfit was found with the γ matrix. Once post heat treatment was finished, MX exhibited little morphology and compositional change during the long-term isothermal aging. Grain boundary is covered by discrete M23C6 and M6C precipitates and this morphology keeps stable during isothermal aging. No presence of the needle µ phase have been found at grain boundaries after 10,000 h aging at 788 °C. All these microstructural features indicated that cast Haynes 282 could have a high thermal stability and good creep properties.

1990 ◽  
Vol 213 ◽  
Author(s):  
R.G. Rowe ◽  
D.G. Konitzer ◽  
A.P. Woodfield ◽  
J.C. Chesnutt

ABSTRACTTitanium aluminide alloys with compositions near Ti-25A1-25Nb at.% were prepared by both rapid solidification and ingot techniques. Their tensile and creep properties were studied after heat treatment to produce various microstructures containing ordered orthorhombic (O) [1], ordered beta (βo), and α2 phases. It was found that these alloys had higher specific strength from room temperature to 760°C than conventional α2 alloys. Ductility and tensile strength of O+βo alloys were strongly dependent upon heat treatment, with the highest strength observed as-heat-treated, and the highest ductility after long term aging. The creep resistance of single phase O and two phase O+βo alloys was strongly dependent upon heat treatment.


2021 ◽  
Vol 1016 ◽  
pp. 957-963
Author(s):  
Marie Moses ◽  
Madlen Ullmann ◽  
Rudolf Kawalla ◽  
Ulrich Prahl

Since 2018, the institute of metal forming has been studying the novel twin-roll casting (TRC) of magnesium wire at the pilot research plant set up specifically for this purpose. Light microscopic and scanning electronic investigations were carried out within this work and show the unique microstructure of twin-roll cast AZ31 magnesium alloy with grain sizes of about 10 μm ± 4 μm in centre and 39 μm ± 26 μm near the surface of the sample. By means of a short heat treatment (460 °C/15 min), segregations can be dissolved and grain size changes in centre to 19 μm ± 12 μm (increase) and near the surface to 12 μm ± 7 μm (decrease). Further, the mechanical properties of the twin-roll cast and heat-treated wire were analysed by tensile testing at room temperature. By heat treatment, the total elongation could be increased by a third whereas the strength decreases slightly. In heat-treated state, no preferred orientation is evident. In addition to the twin-roll cast and the heat-treated condition, the rolled state was analysed. For this purpose, the twin-roll cast wire was hot rolled using an oval-square calibration. After hot rolling, a dynamic recrystallization and grain refinement of the twin-roll cast wire could be achieved. It can be seen, that an increase in strength as well as in total elongation occur after wire rolling. Beside this, a rolling texture is evident.


2020 ◽  
Vol 856 ◽  
pp. 36-42
Author(s):  
Chuleeporn Paa-Rai

This work investigates the effect of rejuvenation heat treatment, with double-step solution treatment at the temperature from 1150 °C to 1200 °C, on the recovered microstructure of IN-738 cast superalloy. The superalloy has been long-term exposed as a turbine blade in a gas turbine prior to this study. After double solution treatment and aging at 845 °C for 12 h and 24 h, the recovered microstructures were examined by using a scanning electron microscope. Coarse γ΄ particles, that have presented in damaged microstructures, could not be observed in the samples after the rejuvenation heat treatment. In addition, the image analysis illustrates that the reprecipitated γ΄ particles in the samples with double-step solution treatments increase significantly in sizes during aging than that in the samples with the single-step solution treatment. Furthermore, the measurement of the samples hardness presents that the as-receive sample hardness is improved after rejuvenation heat treatment studied in this work.


1990 ◽  
Vol 112 (1) ◽  
pp. 116-123 ◽  
Author(s):  
W. J. Mills ◽  
L. D. Blackburn

Heat-to-heat and product-form variations in the JIC fracture toughness for Alloy 718 were characterized at 24, 427, and 538°C using the multiple-specimen JR-curve method. Six different material heats along with three product forms from one of the heats were tested in the modified heat treated condition. This heat treatment was developed at Idaho National Engineering Laboratory to improve the impact toughness for Alloy 718 weldments, but it has also been found to enhance the fracture resistance for the base metal. Statistical analysis of test results revealed four distinguishable JIC levels with mean toughness levels ranging from 87 to 190 kJ/m2 at 24°C. At 538°C, JIC values were 15 to 20 percent lower than room temperature toughness levels. Minimum expected values of JIC (ranging from 72 kJ/m2 at 24°C to 48 kJ/m2 at 538°C) and dJR/da (27 MPa at 24 to 538°C) were established based on tolerance intervals bracketing 90 percent of the lowest JIC and dJR/da populations at a 95 percent confidence level. Metallographic and fractographic examinations were performed to relate key microstructural features and operative fracture mechanisms to macroscopic properties.


Metals ◽  
2020 ◽  
Vol 10 (12) ◽  
pp. 1672
Author(s):  
Chang-Suk Youn ◽  
Dong-Geun Lee

Titanium and titanium alloys have excellent corrosion and heat resistance, but weak electric and thermal conductivity. The weak conductivity of titanium can be overcome by cladding with copper, which has high conductivity. Although titanium is expensive, it is selected as a material suitable for applications requiring corrosion resistance such as in heat exchangers. This study was to investigate the effect of post heat treatment on the mechanical properties of the Ti/Cu cold-rolled clad plate by using the interfacial diffusion bonding. A titanium clad by cold rolling should be heat-treated after the rolling process to improve the bonding properties through the diffusion of metals and removal of residual stress due to work hardening, despite the easy formation of intermetallic compounds of Ti and Cu. As a result post-treatment, the elongation was improved by more than two times from 21% to max. 53% by the Ti-Cu interface diffusion phenomenon and the average tensile strength of the 450 °C heat-treated specimens was 353 MPa. By securing high elongation while maintaining excellent tensile and yield strength through post-treatment, the formability of Ti-Cu clad plate can be greatly improved.


2008 ◽  
Vol 580-582 ◽  
pp. 383-388
Author(s):  
Emmanuel Bauné ◽  
E. Galand ◽  
B. Leduey ◽  
G. Liberati ◽  
G. Cumino ◽  
...  

Increased efficiency and emission reduction in modern power plants lead to the use of new advanced materials with enhanced creep strength, with the objective to increase the steam parameters of power plants. With over ten years on market and wide experience related to its use, ASTM Grade 92 is becoming one of the most required materials when high service temperatures are reached (max. 610°C). Its composition, with 9%Cr and 1.5%W, gives rise to martensitic microstructures which offer very high creep strength and long term stability. The improved weldability and creep-strength between 500 and 580°C of the low alloy ASTM Grade 23, as well as a cost advantage over higher Cr materials in this temperature range, make it one of the possible candidates to meet the stringent requirements of modern power plants. Air Liquide Welding (ALW) has optimized and distributes a complete product family for the welding of Grades 23 and 92. TenarisDalmine (TD) focused on the development of Grade 23 tubes and pipes and is working on the development of Grade 92. A deep characterization work of the microstructural evolution and long term creep performances of these high temperature resistant materials was thus undertaken by ALW and TD, in collaboration with the Centro Sviluppo Materiali (CSM). The joint characterization program consisted in the assessment of welded joints creep properties. Welded joints were produced using the gas tungsten (GTAW), shielded metal (SMAW) and submerged arc welding (SAW) processes. Mechanical and creep properties of weldments were measured both in the as welded and post weld heat treated conditions and proper WPS’s were designed in a manner such that industrial production needs were satisfied. Short term creep resistance of cross weld specimens was measured to be within the base material acceptance criteria. Long term base material and cross weld creep performance evaluation are now in progress.


2012 ◽  
Vol 192-193 ◽  
pp. 533-538 ◽  
Author(s):  
Levy Chauke ◽  
Heinrich Möller ◽  
Ulyate Andries Curle ◽  
Gonasagren Govender

Heat treatment of rheo-high pressure die cast (R-HPDC) A356 brake callipers has produced good mechanical properties on the laboratory scale. An industrial heat treatment is required to evaluate the applicability and conformance of the R-HPDC A356 brake callipers to the automotive industry. This research studied A356 brake callipers heat treated on the industrial scale with particular emphasis on the resulting microstructure, hardness and tensile properties. The eutectic Si-particle spheroidisation after solution heat treatment was achieved and observed with optical microscopy. A hardness increase from 64 to 100 Vickers was achieved from the as-cast condition to the industrially heat treated T6 condition. The heat treatment caused no significant variation in hardness and tensile properties from brake callipers within the same batch or from different batches. The yield and ultimate strengths of the industrial heat treated brake callipers were lower compared to the laboratory scale heat treatment properties, while the ductility increased, mainly due to quenching effects. Even though the industrial heat treated A356 brake callipers resulted in yield and ultimate tensile strengths lower than those achieved on a laboratory scale, they still exceeded the minimum specifications for gravity die cast A356 brake callipers.


2007 ◽  
Vol 345-346 ◽  
pp. 545-548
Author(s):  
Satoshi Emura ◽  
Masuo Hagiwara

A TiB particulate-reinforced Ti-22Al-27Nb (mol%) alloy, based on the orthorhombic intermetallic phase, was prepared using gas atomization powder metallurgy method. In the as-atomized condition, extremely fine TiB particulates of less than 1-μm diameter and 5-μm length were dispersed in the matrix. After annealing heat treatment (heat treated at 1423 K with subsequent furnace cooling), this composite exhibited a lamellar matrix microstructure and showed better creep properties than a composite produced using conventional ingot metallurgy method, with coarse TiB particulates of 5-μm diameter and 40-μm length. Coarsening of the matrix microstructure and growth of TiB particulates occurred after annealing heat treatment at higher temperature (ca. 1473 K). Creep-resistance improvement was also observed, which seemed to be mainly attribute to the effect of the matrix microstructure. From measurements of stress components and activation energy, all composites showed an identical creep mechanism: dislocation-controlled creep.


2010 ◽  
Vol 96 (4) ◽  
pp. 172-181
Author(s):  
Satoshi Obara ◽  
Takashi Wakai ◽  
Tai Asayama ◽  
Yoshiyuki Yamada ◽  
Takanori Nakazawa ◽  
...  

Author(s):  
Felix Sajadi ◽  
Jan-Marc Tiemann ◽  
Nooshin Bandari ◽  
Ali Cheloee Darabi ◽  
Javad Mola ◽  
...  

This study aims to identify an optimal heat-treatment parameter set for an additively manufactured AlSi10Mg alloy in terms of increasing the hardness and eliminating the anisotropic microstructural characteristics of the alloy in as-built condition. Furthermore, the influence of these optimized parameters on the fatigue properties of the alloy investigated. In this respect, microstructural characteristics of an AlSi10Mg alloy manufactured by Laser-Based Powder Bed Fusion in non-heat-treated and heat-treated conditions were investigated. Their static and dynamic mechanical properties were evaluated, and fatigue behavior was explained by a detailed examination of fracture surfaces. Much of the microstructure in the non-heat-treated condition was composed of columnar grains oriented parallel to the build direction. Further analysis revealed a high fraction of pro-eutectic α-Al. Through heat-treatment, the alloy was successfully brought to its peak-hardened condition, while eliminating the anisotropic microstructural features. Yield strength and ductility increased simultaneously after heat-treatment, which is due to the relief of residual stresses, preservation of refined grains, and introduction of precipitation strengthening. The fatigue strength, calculated at 10^7 cycles, improved as well after heat-treatment and finally detailed fractography reviled that a more ductile fracture mechanism has happened in the heat-treated condition compared to the non-heat-treated condition.


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