scholarly journals Buildability and Mechanical Properties of 3D Printed Concrete

Materials ◽  
2020 ◽  
Vol 13 (21) ◽  
pp. 4919
Author(s):  
Changbin Joh ◽  
Jungwoo Lee ◽  
The Quang Bui ◽  
Jihun Park ◽  
In-Hwan Yang

Recently, 3D concrete printing has progressed rapidly in the construction industry. However, this technique still contains several factors that influence the buildability and mechanical properties of the printed concrete. Therefore, this study investigated the effects of the nozzle speed, the interlayer interval time, the rotations per minute (RPMs) of the screw in the 3D printing device, and the presence of lateral supports on the buildability of 3D concrete printing. In addition, this paper presents the results of the mechanical properties, including the compressive, splitting tensile, and flexural tensile strengths of 3D printed concrete. The buildability of 3D printed structures was improved with an extended interlayer interval time of up to 300 s. The printing processes were interrupted because of tearing of concrete filaments, which was related to excessive RPMs of the mixing screw. The test results also showed that a lateral support with a wide contact surface could improve the resistance to buckling failure for 3D printed structures. The test results of the mechanical properties of the 3D printed concrete specimens indicated that the compressive, splitting tensile, and flexural tensile strengths significantly depended on the bonding behavior at the interlayers of the printed specimens. In addition, although metal laths were expected to improve the tensile strength of the printed specimens, they adversely affected the tensile performance due to weak bonding between the reinforcements and concrete filaments.

2015 ◽  
Vol 749 ◽  
pp. 278-281
Author(s):  
Jia Horng Lin ◽  
Jing Chzi Hsieh ◽  
Jin Mao Chen ◽  
Wen Hao Hsing ◽  
Hsueh Jen Tan ◽  
...  

Geotextiles are made of polymers, and their conjunction with different processes and materials can provide geotextiles with desirable characteristics and functions, such as filtration, separation, and drainage, and thereby meets the environmental requirements. Chemical resistant and mechanical strong polymers, including polyester (PET) and polypropylene (PP), are thus used to prolong the service life of the products made by such materials. This study proposes highly air permeable geotextiles that are made with different thicknesses and various needle punching speeds, and the influences of these two variables over the pore structure and mechanical properties are then examined. PET fibers, PP fibers, and recycled Kevlar fibers are blended, followed by being needle punched with differing spaces and speeds to form geotextiles with various thicknesses and porosities. The textiles are then evaluated for their mechanical strength and porosity. The test results show that a thickness of 4.5 cm and 1.5 cm demonstrate an influence on the tensile strength of the geotextiles, which is ascribed to the webs that are incompletely needle punched. However, the excessive needle punching speed corresponding to a thickness of 0.2 cm results in a decrease in tensile strength, but there is also an increase in the porosity of the geotextiles.


2015 ◽  
Vol 60 (4) ◽  
pp. 2821-2826 ◽  
Author(s):  
A. Wierzba ◽  
S. Mróz ◽  
P. Szota ◽  
A. Stefanik ◽  
R. Mola

The paper presents the results of the experimental study of the three-layer Al-Mg-Al sheets rolling process by the ARB method. The tests carried out were limited to single-pass symmetric and asymmetric rolling processes. An Al-Mg-Al package with an initial thickness of 4 mm (1-2-1 mm) was subjected to the process of rolling with a relative reduction of 50%. To activate the shear band in the strip being deformed, an asymmetry factor of av=2 was applied. From the test results, an increase in the tensile strength of the multi-layer Al-Mg-Al sheets obtained from the asymmetric process was observed. Microhardness tests did not show any significant differences in aluminium layer between respective layers of sheets obtained from the symmetric and the asymmetric process. By contrast, for the magnesium layer, an increase in microhardness from 72 HV to 79 HV could be observed for the asymmetric rolling. The analysis of the produced Al-Mg-Al sheets shows that the good bond between individual layers and grain refinement in the magnesium layer contributed to the obtaining of higher mechanical properties in the multi-layer sheets produced in the asymmetric process compared to the sheets obtained from the symmetric process.


2014 ◽  
Vol 887-888 ◽  
pp. 824-829
Author(s):  
Qing Fang Lv ◽  
Ji Hong Qin ◽  
Ran Zhu

Laminated veneer lumber is taken as an object of study, and use LVL specimens of different sizes for compression test and tensile test. The goal of the experiment is to investigate the size effect on compressive strength and tensile strength as well as the influence of the secondary glued laminated face, which appears in the secondary molding processes. The results show that both compressive strength and tensile strength have the size effect apparently and the existence of the secondary glued laminated face lower the compressive strength of LVL specimens. Afterwards, the relationship between compressive strength and volume along with tensile strength and area are obtained by the test results.


“Slicing tool” or “Slicing Software” computes the intersection curves of models and slicing planes. They improve the quality of the model being printed when given in the form of STL file. Upon analyzing a specimen that has been printed using two different slicing tools, there was a drastic variation on account of the mechanical properties of the specimen. The ultimate tensile strength and the surface roughness of the material vary from one tool to another. This paper reports an investigation and analysis of the variation in the ultimate tensile strength and the surface roughness of the specimen, given that the 3D printer and the model being printed is the same, with a variation of usage of slicing software. This analysis includes ReplicatorG, Flashprint as the two different slicing tools that are used for slicing of the model. The variation in the ultimate tensile strength and the surface roughness are measured and represented statistically through graphs. An appropriate decisive conclusion was drawn on the basis of the observations and analysis of the experiment on relevance to the behavior and mechanical properties of the specimen.


2020 ◽  
Vol 26 (6) ◽  
pp. 1113-1129
Author(s):  
Lai Jiang ◽  
Xiaobo Peng ◽  
Daniel Walczyk

Purpose This paper aims to summarize the up-to-date research performed on combinations of various biofibers and resin systems used in different three-dimensional (3D) printing technologies, including powder-based, material extrusion, solid-sheet and liquid-based systems. Detailed information about each process, including materials used and process design, are described, with the resultant products’ mechanical properties compared with those of 3D-printed parts produced from pure resin or different material combinations. In most processes introduced in this paper, biofibers are beneficial in improving the mechanical properties of 3D-printed parts and the biodegradability of the parts made using these green materials is also greatly improved. However, research on 3D printing of biofiber-reinforced composites is still far from complete, and there are still many further studies and research areas that could be explored in the future. Design/methodology/approach The paper starts with an overview of the current scenario of the composite manufacturing industry and then the problems of advanced composite materials are pointed out, followed by an introduction of biocomposites. The main body of the paper covers literature reviews of recently emerged 3D printing technologies that were applied to biofiber-reinforced composite materials. This part is classified into subsections based on the form of the starting materials used in the 3D printing process. A comprehensive conclusion is drawn at the end of the paper summarizing the findings by the authors. Findings Most of the biofiber-reinforced 3D-printed products exhibited improved mechanical properties than products printed using pure resin, indicating that biofibers are good replacements for synthetic ones. However, synthetic fibers are far from being completely replaced by biofibers due to several of their disadvantages including higher moisture absorbance, lower thermal stability and mechanical properties. Many studies are being performed to solve these problems, yet there are still some 3D printing technologies in which research concerning biofiber-reinforced composite parts is quite limited. This paper unveils potential research directions that would further develop 3D printing in a sustainable manner. Originality/value This paper is a summary of attempts to use biofibers as reinforcements together with different resin systems as the starting material for 3D printing processes, and most of the currently available 3D printing techniques are included herein. All of these attempts are solutions to some principal problems with current 3D printing processes such as the limit in the variety of materials and the poor mechanical performance of 3D printed parts. Various types of biofibers are involved in these studies. This paper unveils potential research directions that would further widen the use of biofibers in 3D printing in a sustainable manner.


2013 ◽  
Vol 750-752 ◽  
pp. 687-690 ◽  
Author(s):  
Su Zhang ◽  
Gang Yang ◽  
Jian Hong Yi ◽  
Hong Yan

Effects of the holding time and the stirring time on the microstructure and mechanical properties of A356 alloy modified by Sc are researched. According to the test results, most of the eutectic silicon phases have changed to the shape of creeping point, dispersed in the grain boundary of α (Al) phase while stirring 1 minute, in which case both the tensile strength and elongation reach the highest, resulting in the best modification effect. The results also indicate that microstructure and mechanical properties of the alloy reach are the best modification effect when the melt is held 15 minute. It can be known that the optimal stirring time is 1 minute and the optimal holding time is 15 minute in the experiment condition of the work.


2010 ◽  
Vol 168-170 ◽  
pp. 1325-1329
Author(s):  
Ye Ran Zhu ◽  
Jun Cai ◽  
Dong Wang ◽  
Guo Hong Huang

This paper investigates the mechanical properties (compressive strength, splitting tensile strength and flexural toughness) of polypropylene fiber reinforced self-compacting concrete (PFRSCC). The effect of the incorporation of polypropylene fiber on the mechanical properties of PFRSCC is determined. Four point bending tests on beam specimens were performed to evaluate the flexural properties of PFRSCC. Test results indicate that flexural toughness and ductility are remarkably improved by the addition of polypropylene fiber.


2018 ◽  
Vol 8 (12) ◽  
pp. 2439 ◽  
Author(s):  
Yong Gao ◽  
Mingzhuo Zhou

Additive manufacturing (AM) nickel-based superalloys have been demonstrated to equate or exceed mechanical properties of cast and wrought counterparts but their tribological potentials have not been fully realized. This study investigates fretting wear behaviors of Inconel 625 against the 42 CrMo4 stainless steel under flat-on-flat contacts. Inconel 625 is prepared by additive manufacturing (AM) using the electron beam selective melting. Results show that it has a high hardness (335 HV), superior tensile strength (952 MPa) and yield strength (793 MPa). Tribological tests indicate that the AM-Inconel 625 can suppress wear of the surface within a depth of only ~2.4 μm at a contact load of 106 N after 2 × 104 cycles. The excellent wear resistance is attributed to the improved strength and the formation of continuous tribo-layers containing a mixture of Fe2O3, Fe3O4, Cr2O3 and Mn2O3.


2019 ◽  
Vol 821 ◽  
pp. 167-173 ◽  
Author(s):  
Muammel M. Hanon ◽  
Róbert Marczis ◽  
László Zsidai

In this paper, the mechanical properties of Polyethylene terephthalate-glycol (PETG) tensile test specimens have been investigated. The test pieces were prepared using fused deposition modelling (FDM) 3D printing technology. Three print settings were examined which are: raster direction angles, print orientations, and infill percentage and patterns in order to evaluate the anisotropy of objects when employing FDM print method. The variations in stress-strain curves, tensile strength values and elongation at break among the tested samples were studied and compared. Illustration for the broken specimens after the tensile test was accomplished to know how the test pieces printed with various parameters were fractured. A comparison with some previous results regarding the elongation at break has been carried out.


1994 ◽  
Vol 370 ◽  
Author(s):  
Manouchehr Hassanzadeh

AbstractThis study has determined the fracture mechanical properties of 9 types of rock, namely fine-, medium- and coarse-grained granites, gneiss, quartzite, diabase, gabbro, and fine- and coarse-grained limestones. Test results show among other things that quartzite has the highest compressive strength and fracture energy, while diabase has the highest splitting tensile strength and modulus of elasticity. Furthermore, the strength and fracture energy of the interfacial zone between the rocks and 6 different mortars have been determined. The results showed that, in this investigation, the mortar/rock interfaces are in most cases weaker than both mortars and rocks.


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