scholarly journals Insights into the Bead Fusion Mechanism of Expanded Polybutylene Terephthalate (E-PBT)

Polymers ◽  
2021 ◽  
Vol 13 (4) ◽  
pp. 582
Author(s):  
Justus Kuhnigk ◽  
Daniel Raps ◽  
Tobias Standau ◽  
Marius Luik ◽  
Volker Altstädt ◽  
...  

Expandable polystyrene (EPS) and expanded polypropylene (EPP) dominate the bead foam market. As the low thermal performance of EPS and EPP limits application at elevated temperatures novel solutions such as expanded polybutylene terephthalate (E-PBT) are gaining importance. To produce parts, individual beads are typically molded by hot steam. While molding of EPP is well-understood and related to two distinct melting temperatures, the mechanisms of E-PBT are different. E-PBT shows only one melting peak and can surprisingly only be molded when adding chain extender (CE). This publication therefore aims to understand the impact of thermal properties of E-PBT on its molding behavior. Detailed differential scanning calorimetry was performed on neat and chain extended E-PBT. The crystallinity of the outer layer and center of the bead was similar. Thus, a former hypothesis that a completely amorphous bead layer enables molding, was discarded. However, the incorporation of CE remarkably reduces the crystallization and re-crystallization rate. As a consequence, the time available for interdiffusion of chains across neighboring beads increases and facilitates crystallization across the bead interface. For E-PBT bead foams, it is concluded that sufficient time for polymer interdiffusion during molding is crucial and requires adjusted crystallization kinetics.

Polymers ◽  
2021 ◽  
Vol 13 (23) ◽  
pp. 4242
Author(s):  
Tianliang Feng ◽  
Yangzhou Li ◽  
Liang Fang ◽  
Zhenming Chen

As artificial marble is abundant and widely used in residential and commercial fields, the resource utilization of artificial marble wastes (AMWs) has become extremely important in order to protect the environment. In this paper, polybutylene terephthalate/artificial marble wastes (PBT/AMWs) composites were prepared by melt blending to maximize resource utilization and increase PBT performance. The research results showed that the filling of AMWs was beneficial to the improvement of PBT-related performance. X-ray diffraction analysis results indicated that after filling AMWs into the PBT matrix, the crystal structure of PBT was not changed. Heat deflection temperature (HDT) analysis results indicated that the HDT of PBT composites with 20 wt% AMWs reached 66.68 °C, which was 9.12 °C higher than that of neat PBT. Differential scanning calorimetry analysis results showed that heterogeneous nucleation could be well achieved when the filling content was 15 wt%; impact and scanning electron microscope analysis results showed that due to the partial core-shell structure of the AMWs, the impact strength of PBT was significantly improved after filling. When the filling amount was 20 wt%, the impact strength of the PBT composites reached 23.20 kJ/m2, which was 17.94 kJ/m2 higher than that of neat PBT. This research will not only provide new insights into the efficient and high-value utilization of AMWs, but also provide a good reference for improved applications of other polymers.


2021 ◽  
Author(s):  
Karolina E. Mazur ◽  
Aleksandra Borucka ◽  
Paulina Kaczor ◽  
Szymon Gądek ◽  
Stanislaw Kuciel

Abstract In the study, polylactide-based (PLA) composites modified with natural particles (wood, bamboo, and cork) and with different levels of infilling (100%, 80%, and 60%) obtained by additive methods were tested. The effect of type fiber, infill level and crystallization rate on the mechanical properties were investigated by using tensile, flexural, and impact tests. The materials were subjected to mechanical tests carried out at 23 and 80 °C. Furthermore, hydrothermal degradation was performed, and its effect on the properties was analyzed. The addition of natural fillers and different level of infilling result in a similar level of reduction in the properties. Composites made of PLA are more sensitive to high temperature than to water. The decrease in Young's modulus of PLA at 80 °C was 90%, while after 28 days of hydrodegradation ~ 9%. The addition of fibers reduced this decrease at elevated temperatures. Moreover, the impact strength has been improved by 50% for composites with cork particles and for other lignocellulosic composites remained at the same level as for resin.


2021 ◽  
pp. 002199832110558
Author(s):  
Panayiotis Ketikis ◽  
Efthimios Damopoulos ◽  
Georgios Pilatos ◽  
Panagiotis Klonos ◽  
Apostolos Kyritsis ◽  
...  

The impact of the incorporation of graphene nanoplatelets (GN) on the properties of hydroxyl-terminated poly(dimethylsiloxane) (PDMS) matrices was investigated. The composites were prepared by solution mixing, using tetrahydrofuran (THF) as a solvent. Brookfield viscosimetry, implemented during the vulcanization process, revealed that GN increases the viscosity of the system, compared to pristine PDMS, proportionally to its concentration. X-ray diffraction patterns suggested an efficient dispersion of GN in the polysiloxane matrix. The D and G bands ratio (ID/IG) calculation, based on RAMAN spectra of GN/PDMS specimens, revealed more defects in graphene nanoplatelets when incorporated in the PDMS matrix. By differential scanning calorimetry (DSC), a marginal increase in crystallization, glass transition and melting temperatures of PDMS in GN/PDMS composites was observed. Improvement of the thermal stability of LMW PDMS composites, especially for higher GN concentrations (3 and 5 phr), was noticed by thermogravimetric analysis (TGA). Additionally, GN enhanced the tensile strength of composites, up to 73% for the 3 phr GN/LMW PDMS composite. A significant increase in the elongation at break was recorded, whereas no effect on the modulus of elasticity was recorded. The decrease in toluene-swelling, for the LMW PDMS matrix composites, was attributed to the increase in the tortuosity path because of the efficient dispersion of GN. A decrease in oxygen permeability of 55–65% and 44–58% was measured in membranes made of PDMS composites containing 0.5 phr and 1 phr GN, respectively. Dielectric relaxation spectroscopy (DRS) measurements recorded a significant increase in the conductivity of the higher graphene content composites.


Polymers ◽  
2019 ◽  
Vol 11 (5) ◽  
pp. 862 ◽  
Author(s):  
Jingfeng Liu ◽  
Weifeng Fan ◽  
Gewu Lu ◽  
Defeng Zhou ◽  
Zhen Wang ◽  
...  

Thermoplastic polyimide (TPI) was synthesized via a traditional one-step method using 2,3,3′,4′-biphenyltetracarboxylic dianhydride (3,4′-BPDA), 4,4′-oxydianiline (4,4′-ODA), and 2,2′-bis(trifluoromethyl)benzidine (TFMB) as the monomers. A series of semi-interpenetrating polymer networks (semi-IPNs) were produced by dissolving TPI in bisphenol A dicyanate (BADCy), followed by curing at elevated temperatures. The curing reactions of BADCy were accelerated by TPI in the blends, reflected by lower curing temperatures and shorter gelation time determined by differential scanning calorimetry (DSC) and rheological measurements. As evidenced by scanning electron microscopy (SEM) images, phase separation occurred and continuous TPI phases were formed in semi-IPNs with a TPI content of 15% and 20%. The properties of semi-IPNs were systematically investigated according to their glass transition temperatures (Tg), thermo-oxidative stability, and dielectric and mechanical properties. The results revealed that these semi-IPNs possessed improved mechanical and dielectric properties compared with pure polycyanurate. Notably, the impact strength of semi-IPNs was 47%–320% greater than that of polycyanurate. Meanwhile, semi-IPNs maintained comparable or even slightly higher thermal resistance in comparison with polycyanurate. The favorable processability and material properties make TPI/BADCy blends promising matrix resins for high-performance composites and adhesives.


2011 ◽  
Vol 415-417 ◽  
pp. 390-394
Author(s):  
Shao Hui Wang

A new Modifier with Silicon radicals as anchoring group and poly(butyl acrylate) as solvatable chain was synthesized and its effect on the properties of HDPE/Anhydrite composites was investigated in this paper. Fourier transmission infrared spectroscopy (FT-IR) results show that the modifier react on the Anhydrite powder particles surface and the modified Anhydrite powder particles particles. compared with that of HDPE/Anhydrite (filled with same non-modified fraction), The impact strength, tensile strength, bending strength and Young’s modulus of modified HDPE/Anhydrite composites increased about 36.6%, 7.5%, 15.6% and 34% respectively. Based on surface analysis by scanning electron microscope (SEM), the Anhydrite powder particles buried well in HDPE matrix when Anhydrite powder particles was coated with the YB modifier. It was found that Anhydrite powder particles significantly increased the crystallization temperature and crystallization rate of HDPE by differential scanning calorimetry (DSC). At same time, through the X-ray diffraction (XRD) found the addition of the YB modifier modified Anhydrite powder particles can not change the formation of crystal HDPE, but can reduce the crystallite size.


Author(s):  
Karolina E. Mazur ◽  
Aleksandra Borucka ◽  
Paulina Kaczor ◽  
Szymon Gądek ◽  
Rafał Bogucki ◽  
...  

AbstractIn the study, polylactide-based (PLA) composites modified with natural particles (wood, bamboo, and cork) and with different levels of infilling (100%, 80%, and 60%) obtained by fused deposition modeling were tested. The effect of fiber type, infill level and crystallization rate on the mechanical properties were investigated by using tensile, flexural, and impact tests. The materials were subjected to mechanical tests carried out at 23 and 80 °C. Differential scanning calorimetry were employed to analyze crystallization behavior of composite. Furthermore, hydrothermal degradation was performed, and its effect on the properties was analyzed. The addition of natural fillers and different levels of infilling result in a similar level of reduction in the properties. However, the addition of natural fillers resulted in a slightly lower drop than the lowered infilling rate − 40% and 50% for tensile strength, respectively. Moreover, it was found that, composites made of PLA are more sensitive to high temperatures than to water. The decrease in Young's modulus of PLA at 80 °C was 90%, while after 28 days of hydrodegradation ~ 9%. The addition of fibers reduced this decrease at elevated temperatures. Importantly, in the case of a brittle material such as PLA, the impact strength has been improved by 50% for composites with cork particles and other lignocellulosic composites remained at the same level as for resin. Generally, the thermal treatment of composites increased the degree of crystallinity of the materials, as reflected in the higher results of mechanical tests.


e-Polymers ◽  
2018 ◽  
Vol 18 (1) ◽  
pp. 67-73 ◽  
Author(s):  
Cong Meng ◽  
Jin-ping Qu

AbstractThe poly(butylene terephthalate) (PBT)/ethylene-vinyl acetate copolymer (EVA) blends with different contents of EVA were prepared by an vane extruder. From the observation of morphologies, impact strength and dynamic mechanical analysis (DMA), the EVA particles were well dispersed in the PBT matrix and improved the impact strength of PBT. Differential scanning calorimetry measurements demonstrate that there is little diversification in the crystal structure and type. Thermogravimetric analysis reveals that as the weight fraction of EVA increases, the thermal stability of composite is enhanced. The rheological analyses indicate that the PBT/EVA blends follow a non-Newtonian behavior and viscosities of the blends are drastically lower than that of pure PBT at higher frequencies. The storage modulus (G′) and loss modulus (G″) of the blends monotonously increase as the frequency rises. This work provides a novel method to develop blends with excellent performance.


e-Polymers ◽  
2009 ◽  
Vol 9 (1) ◽  
Author(s):  
Xiu-Li Wang ◽  
Si-Chong Chen ◽  
Yu-Hua Zhang ◽  
Ke-Ke Yang ◽  
Yu-Zhong Wang

AbstractPoly(p-dioxanone) (PPDO) and poly(ethylene succinate) (PES) prepolymers were reacted together using toluene-2,4-diisocyanate (TDI) as a chain extender to produce high molecular weight of chain-extended products of PPDO and PES (PPDOES) in a suitable reaction condition. The novel biodegradable polymers were characterized by 1H-NMR, DSC, POM and WAXD. DSC measurement shows that PPDOES has only one Tg, which means that PPDO has good compatibility with PES. Beside this, the glass transition temperatures and the melting temperatures of PPDOES increased with the increase of PES content. The crystallization rate of PPDOES was slower than that of PPDO as confirmed by DSC and POM. The diffraction peaks of PPDOES appear at the same 2θ angles as that of homopolymers, suggesting that PPDO and PES segment of the chainextended products reserve their own crystallization form. The results of thermal oxidative degradation show that chain-extended products have better thermal stability than PPDO.


2013 ◽  
Vol 2013 ◽  
pp. 1-8 ◽  
Author(s):  
Jian Wang ◽  
Chunzheng Wang ◽  
Mingtao Run

For preparing good performance polymer materials, poly(trimethylene terephthalate)/CaCO3nanocomposites were prepared and their morphology, rheological behavior, mechanical properties, heat distortion, and crystallization behaviors were investigated by transmission electron microscopy, capillary rheometer, universal testing machine, impact tester, heat distortion temperature tester, and differential scanning calorimetry (DSC), respectively. The results suggest that the nano-CaCO3particles are dispersed uniformly in the polymer matrix. PTT/CaCO3nanocomposites are pseudoplastic fluids, and the CaCO3nanoparticles serve as a lubricant by decreasing the apparent viscosity of the nanocomposites; however, both the apparent viscosity and the pseudoplasticity of the nanocomposites increase with increasing CaCO3contents. The nanoparticles also have nucleation effects on PTT’s crystallization by increasing the crystallization rate and temperature; however, excessive nanoparticles will depress this effect because of the agglomeration of the particles. The mechanical properties suggest that the CaCO3nanoparticles have good effects on improving the impact strength and tensile strength with proper content of fillers. The nanofillers can greatly increase the heat distortion property of the nanocomposites.


Author(s):  
Afzana Anwer ◽  
S. Eilidh Bedford ◽  
Richard J. Spontak ◽  
Alan H. Windle

Random copolyesters composed of wholly aromatic monomers such as p-oxybenzoate (B) and 2,6-oxynaphthoate (N) are known to exhibit liquid crystalline characteristics at elevated temperatures and over a broad composition range. Previous studies employing techniques such as X-ray diffractometry (XRD) and differential scanning calorimetry (DSC) have conclusively proven that these thermotropic copolymers can possess a significant crystalline fraction, depending on molecular characteristics and processing history, despite the fact that the copolymer chains possess random intramolecular sequencing. Consequently, the nature of the crystalline structure that develops when these materials are processed in their mesophases and subsequently annealed has recently received considerable attention. A model that has been consistent with all experimental observations involves the Non-Periodic Layer (NPL) crystallite, which occurs when identical monomer sequences enter into register between adjacent chains. The objective of this work is to employ electron microscopy to identify and characterize these crystallites.


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