scholarly journals Using Wastes from the Process of Blasting with Steel Shot to Make a Radiation Shield in Mortar

2020 ◽  
Vol 12 (16) ◽  
pp. 6674
Author(s):  
Richard Thomas Lermen ◽  
Márcio Baldissera Prauchner ◽  
Rodrigo de Almeida Silva ◽  
Francieli Tiecher Bonsembiante

The waste generated from the process of steel shot blasting must be safely disposed of due to its classification, non-hazardous and non-inert, and, consequently, is sent to landfills. One of the possibilities for reusing this waste is in the cement materials industry. In this context, the aim of this study was to evaluate the addition of waste from steel shot blasting, thereby replacing natural sand, for the manufacture of cementitious material with properties that shield against ionizing radiation. Three forms of steel shot (commercial steel shot—AG1, intermediate steel shot waste—AG2, and steel shot dust—AG3) were used to replace natural sand in different proportions (0%, 10%, 20%, 30%, and 40% by volume). Compressive strength results were found with values above the minimum compressive strength (20 MPa) requirement of structural concrete. The results indicated that AG1, AG2, and AG3 can be used to attenuate X-ray radiation. Regarding the reference samples (mortar developed without natural sand replacement), an increase in X-ray shielding of 76.7%, 72.5%, and 59.3% was found for samples with AG1, AG2, and AG3, respectively. Therefore, the waste generated in the steel shot blasting process had the potential to be used in mortar developed to attenuate X-ray radiation.

2017 ◽  
Vol 25 (3) ◽  
pp. 161-170
Author(s):  
Henny Lydiasari ◽  
Ari Yusman Manalu ◽  
Rahmi Karolina

The potency of oil palm empty fruit bunches (OPEFB) fibers as one of the by-products of processing oil palm is increasing significantly so that proper management is needed in reducing environmental impact. One of the utilization of OPEFB fibers is as a substitution material in construction which usually the material is derived from non-renewable mining materials so that the number is increasingly limited. Therefore, it is necessary to study to know the performance of OPEFB fiber in making construction products especially concrete. In this case, the experiment was conducted using experimental method with variation of fiber addition by 0%, 10%, 15%, 20%, 25%, and 30%. Each specimen was tested by weight, slump value, compressive strength, tensile strength, elasticity and crack length. As the results, the variation of fibers addition by 10%, decrease of slump value is 7%, concrete weight is 3% and crack length is 8% while increase of the compressive strength is 2.7% and the modulus of elasticity is 33.3% but its tensile strength decreased insignificantly by 0.05% . Furthermore, the addition of fibers above 10% to 30% decreased compressive strength is still below 10% and tensile strength below 2% while the weight of concrete, slump value and crack length decreased. Therefore, the addition of 10% can replace the performance of concrete without fiber but the addition of above 10% can still be used on non-structural concrete.


2013 ◽  
Vol 864-867 ◽  
pp. 1923-1928
Author(s):  
Yue Xu ◽  
Jian Xi Li ◽  
Li Li Kan

A new kind of high strength cementitious material is made from phosphogypsum (PG), active carbon and fly-ash. Through the orthogonal research, it was showed that the calcination temperature, retention time, dosage of active carbon and fly ash on the compressive strength of cementitious binder are the most important. The result also showed that, in the conditions of temperature 1200°C, time retention 30 min, dosage of active carbon 10%, dosage of fly ash 5%, the compressive strength of the cementitious material for 3d and 28d could reach to 46.35MPa and 92.70MPa, the content of sulfur trioxide was 11.60% accordingly. A lot of active mineral materials, such as dicalcium silicate, tricalcium silicate, tricalcium aluminate were formed in the calcination. The C-S-H gel, calcium hydroxide and ettringite were found in 3d and 28d hydrates. It is found that the lime saturation ratio and silica modulus need to be control between 0.40~0.65 and 4~8 in order to produce high strength cementitious material.


Minerals ◽  
2021 ◽  
Vol 11 (5) ◽  
pp. 486
Author(s):  
Alcina Johnson Sudagar ◽  
Slávka Andrejkovičová ◽  
Fernando Rocha ◽  
Carla Patinha ◽  
Maria R. Soares ◽  
...  

Metakaolins (MKs) prepared from low-grade kaolins located in the Alvarães (A) and Barqueiros (B) regions of Portugal were used as the aluminosilicate source to compare their effect on the compressive strength and heavy metal adsorption of geopolymers. Natural zeolite, an inexpensive, efficient adsorbent, was used as an additive in formulations to enhance geopolymers’ adsorption capacities and reduce MK utilization’s environmental footprint. Geopolymers were synthesized with the replacement of MK by zeolite up to 75 wt.% (A25, B25—25% MK 75% zeolite; A50, B50—50% MK 50% zeolite; A75, B75—75% MK 25% zeolite; A100, B100—100% MK). The molar ratios of SiO2/Al2O3 and Na2O/Al2O3 were kept at 1 to reduce the sodium silicate and sodium hydroxide environmental impact. Geopolymers’ crystallography was identified using X-ray diffraction analysis. The surface morphology was observed by scanning electron microscopy to understand the effect of zeolite incorporation. Chemical analysis using X-ray fluorescence spectroscopy and energy dispersive X-ray spectroscopy yielded information about the geopolymers’ Si/Al ratio. Compressive strength values of geopolymers obtained after 1, 14, and 28 days of curing indicate high strengths of geopolymers with 100% MK (A100—15.4 MPa; B100—32.46 MPa). Therefore, zeolite did not aid in the improvement of the compressive strength of both MK-based geopolymers. The heavy metal (Cd2+, Cr3+, Cu2+, Pb2+, and Zn2+) adsorption tests exhibit relatively higher adsorption capacities of Barqueiros MK-based geopolymers for all the heavy metals except Cd2+. Moreover, zeolite positively influenced divalent cations’ adsorption on the geopolymers produced from Barqueiros MK as B75 exhibits the highest adsorption capacities, but such an influence is not observed for Alvarães MK-based geopolymers. The general trend of adsorption of the heavy metals of both MK-based geopolymers is Pb2+ > Cd2+ > Cu2+ > Zn2+ > Cr3+ when fitted by the Langmuir isotherm adsorption model. The MK and zeolite characteristics influence geopolymers’ structure, strength, and adsorption capacities.


2011 ◽  
Vol 306-307 ◽  
pp. 961-965
Author(s):  
Chao Nan Yin ◽  
Ling Chao Lu ◽  
Shou De Wang

The influence of P2O5on the properties of alite-calcium strontium sulphoaluminate cement was researched by means of X-ray diffraction, scanning electron microscope-energy dispersive spectroscopy (SEM-EDS) and petrographic analysis. The results show that the optimal content of P2O5is 0.3% and the compressive strength of the cement at 1, 3, 28d are 27.0, 59.1, 110.9MPa when the calcining temperature is 1350°C. P2O5mainly exists in the belite and a suitable amount of P2O5can promote the formation of C1.5Sr2.5A3and alite. When the content of P2O5is higher than 0.3%, the formation of C1.5Sr2.5A3and alite can be hindered. P2O5can enhance the hydration heat evolution rate in the acceleration period and the hydrate heat of cement containing P2O5increases slightly.


Coatings ◽  
2021 ◽  
Vol 11 (3) ◽  
pp. 269
Author(s):  
Kailun Xia ◽  
Yue Gu ◽  
Linhua Jiang ◽  
Mingzhi Guo ◽  
Lei Chen ◽  
...  

To date, reinforcement concrete is the main construction material worldwide. As the concentration of atmospheric CO2 is steadily increasing, carbonation of the reinforcement concrete becomes a pressing concern. In this study, novel surface protective materials (SPMs) modified with hybrid nanoSiO2 (HNS), fly ash, and slag were developed to reduce CO2 emissions and extend the service life of the reinforcement concrete. The carbonation depths were measured by phenolphthalein to reflect the carbonation resistance. X-ray diffraction (XRD), fourier-transform infrared spectroscopy (FTIR), and thermal gravimetric analysis (TGA) were conducted to analyze the chemical components of the samples after carbonation. In addition, MIP was carried out to examine the microstructures of the samples prior to carbonation. Thermodynamic modeling was employed to calculate the changes in the phase assemblages of each blends in an ideal situation. The experimental results showed that the carbonation depth and CaCO3 content of the SPM modified with HNS decreased by 79.0% and 64.6% compared with the reference, respectively. The TGA results showed that after carbonation, the CaCO3 contents were 4.40% and 12.42% in the HNS modified samples and reference samples, respectively. MIP analysis demonstrated that the incorporation of HNS in SPM led to a 48.3% and 58.5% decrease in big pores and capillary pores, respectively. Overall, the SPMs modified with HNS in this study possessed better carbonation resistance and refined pore structures.


2019 ◽  
Vol 828 ◽  
pp. 14-17
Author(s):  
Malgorzata Ulewicz ◽  
Jakub Jura

The preliminary results of utilization of fly and bottom ash from combustion of biomass for the produce of cement mortars has been presented. Currently, this waste are deposited in industrial waste landfills. The chemical composition of waste materials was determined using X-ray fluorescence (spectrometer ARL Advant 'XP). ). In the studies sand was replaced by mix of fly and bottom ash from the combustion of biomass in an amount of 10-30% by weight of cement CEM I 42.5 R (Cemex). The obtained cement mortar concrete were subjected to microscopic examination (LEO Electron Microscopy Ltd.) and their compressive strength (PN-EN-196-1), frost resistance (PN-EN 1015-11 and PN-B -04500 ) and absorbability (PN-85/B-04500) were identified. The obtained results showed, the replacement of the cement by mix ashes from combustion of biomass reduce consumption of raw materials and will have a good influence on the environment.


Author(s):  
Muhammad Armaghan Siffat ◽  
Muhammad Ishfaq ◽  
Afaq Ahmad ◽  
Khalil Ur Rehman ◽  
Fawad Ahmad

This study is supervised to assess the characteristics of the locally available wheat straw ash (WSA) to consume as a substitute to the cement and support in enhancing the mechanical properties of concrete. Initially, after incineration at optimum temperature of 800°C for 0.5, the ash of wheat straw was made up to the desirable level of fineness by passing through it to the several grinding cycles. Subsequently, the X-ray fluorescence (XRF) along with X-ray diffraction (XRD) testing conducted on ash of wheat straw for the evaluation its pozzolanic potential. Finally, the specimens of concrete were made by consuming 10% and 20% percentages of wheat straw ash as a replacement in concrete to conclude its impact on the compressive strength of high strength concrete. The cylinders of steel of dimensions 10cm diameter x 20cm depth were acquired to evaluate the compressive strength of high strength concrete. The relative outcomes of cylinders made of wheat straw ash substitution presented the slight increase in strength values of the concrete. Ultimately, the C-100 blends and WSA aided cement blends were inspected for the rheology of WSA through FTIR spectroscopy along with Thermogravimetric technique. The conclusions authenticate the WSA potential to replace cement in the manufacturing of the high strength concrete.


2017 ◽  
Vol 67 (325) ◽  
pp. 111 ◽  
Author(s):  
D. Burgos ◽  
A. Guzmán ◽  
K. M.A. Hossain ◽  
S. Delvasto

This study evaluates the use of large amounts of fine powders (fillers) derived from a Colombian volcanic material into the production of self-compacting concrete (SCC) for lower strength applications. The effects on SCC properties were studied with the incorporation of up to 50% of volcanic material of Tolima (MVT) as a partial substitute of the total weight of Portland cement. The workability was determined through slump flow, V-funnel, and L-box test. The compressive strength results were analyzed statistically by MINITAB. These demonstrated that 30% (by total weight of cementitious material) was the maximum allowable percentage of MVT to be used in the production of SCCs. Based on this, mechanical and permeability properties of SCC MVT 30% were evaluated at 28, 90 y 360 curing days. SCC MVT 30% exhibited compressive strength of 21 and 27 MPa after 28 and 360 days of curing, respectively.


2021 ◽  
Vol 8 ◽  
Author(s):  
Osama Zaid ◽  
Jawad Ahmad ◽  
Muhammad Shahid Siddique ◽  
Fahid Aslam

The production of rice is significant worldwide; the husk produced is generally used as a combustible material for the preparation of paddies, delivering energy through direct combustion as well as by gasifying. Annually, 7.4 million tons of Rice Husk Ash (RHA) is produced and poses an incredible danger to the environment, harming the land and the encompassing zone where it is unloaded. In the transformation of rice husk to ash, the ignition cycle eliminates the natural products, leaving silica-rich remains. These silica-rich remains have proven to have potential to be utilized in concrete as a limited substitution of cement to enhance the concrete compressive strength. Steel fibers’ incorporation increases the concrete tensile strength, balances out concrete samples, and changes their brittle behavior to a more ductile response. In the current study, the influence of various doses of Rice Husk Ash (RHA) used in concrete in the presence and absence of steel fibers and concrete performance has been examined. A total of nine mixes have been designed: one was a control, four were without steel fibers containing only RHA, and the last four mixed RHA with steel fibers from 0.5 to 2%. Tests with 5, 10, 15, and 20% percentages of RHA replacing the concrete have been targeted. Results have been compared with the reference samples and the reasonability of adding Rice Husk Ash to concrete has been studied. From the results, it was noted that about 10% of cement might be replaced with Rice Husk Ash mixed in with steel fibers with almost equal compressive strength. Replacing more than 15% of cement with RHA will produce concrete with a low performance in terms of strength and durability.


2021 ◽  
Vol 15 (1) ◽  
pp. 370-380
Author(s):  
David Sinkhonde ◽  
Richard Ocharo Onchiri ◽  
Walter Odhiambo Oyawa ◽  
John Nyiro Mwero

Background: Investigations on the use of waste clay brick powder in concrete have been extensively conducted, but the analysis of waste clay brick powder effects on cement paste is limited. Materials and Methods: This paper discusses the effects of waste clay brick powder on cement paste. Fragmented clay bricks were grounded in the laboratory using a ball mill and incorporated into cementitious mixes as partial replacement of Ordinary Portland Cement. Workability, consistency, setting time, density and compressive strength properties of paste mixes were investigated to better understand the impact of waste clay brick powder on the cementitious paste. Four cement replacement levels of 2.5%, 5%, 7.5% and 10% were evaluated in comparison with the control paste. The chemical and mineral compositions were evaluated using X-Ray Fluorescence and X-Ray Diffractometer, respectively. The morphology of cement and waste clay brick powder was examined using a scanning electron microscope. Results: The investigation of workability exhibited a reduction of slump attributed to the significant addition of waste clay brick powder into the cementitious mixes, and it was concluded that waste clay brick powder did not significantly influence the density of the mixes. In comparison with the control paste, increased values of consistency and setting time of cement paste containing waste clay brick powder confirmed the information available in the literature. Conclusion: Although waste clay brick powder decreased the compressive strength of cement paste, 5% partial cement replacement with waste clay brick powder was established as an optimum percentage for specimens containing waste clay brick powder following curing periods of 7 and 28 days. Findings of chemical composition, mineral composition and scanning electron microscopy of waste clay brick powder demonstrated that when finely ground, fragmented clay bricks can be used in concrete as a pozzolanic material.


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