scholarly journals OPTIMIZATION OF RAW MIX COMPOSITION OF SEREBRYANSKY CEMENT PLANT

Author(s):  
M. Nikitina ◽  
A. Erygina ◽  
T.I. Timoshenko

now a top trend of technical development in the cement industry of Russia, is optimization of all technological repartitions of production. Obtaining the quality portlandtsement is multiple-factor process. It is influenced not only by the physical and chemical transformations of raw materials occurring during the firing of cement clinker, but also what will be the composition of the raw mixture and whether this mixture is prepared qualitatively. Work consists in a research and selection of an optimum compounding of raw mix, with the purpose to receive cement with high rates of quality. This direction will allow: first, to expand a source of raw materials, to process raw materials which go to dumps because in it is mute a large amount of quartz and impurity connections contains; secondly, to make small reconstruction of the line of preparation of raw mix. At the moment, the plant works on mixed mixtures of aluminosilicate raw materials, i.e. two types of aluminosilicate raw materials which are previously mixed in certain ratios therefore it affects on the accuracy of dispensing of components are used. Accuracy of dispensing of modern batchers, a component ± (1 … 2) %, is often insufficient. In this regard, the new option of optimum composition of mix is offered and investigated. This option of a "clean" mixing of components, will allow to improve process of mixing of initial raw materials, to operate process of drawing up proportions of mixes in a supply line of materials. And also it will allow to eliminate long-term deviations, guaranteeing the solution of problems at the earliest stage of their emergence. Receiving a qualitative ready-made product, reduction of costs for energy resources and cost efficiency of the proposed solution is result of this work

Author(s):  
A. V. Moshkin ◽  
A. T. Vasyukova ◽  
A. E. Alexeyev

The basic information about functional mixtures is outlined, options for compositions and recommendations for use in baking in mass production are proposed. The characteristic of microbiological, physical and chemical indicators is given, and the results of toxicological studies of dry functional mixtures with fruit and berry powders are given. High-calorie, medium-calorie, and low-calorie composite mixtures have been developed for the centralized production of yeast dough. Dry functional mixtures can be produced according to regulatory documents: TU 9161-004-51926638-11 and TI to TU 9161-004-51926638-11. A patent of the Russian Federation No. 2602629 was obtained for dry functional mixtures with fruit and berry powders. The technological scheme for obtaining a dry functional mixture consists of the following operations: sifting, dosing of prescription components in predetermined proportions: dry egg-milk mixture in the amount of 56.2-61.6% sugar – 20.0-24.3% and salt – 14.1-17.2%. Xanthan (1.06-2.43%) or guar (4.25-5.30%) and fruit and berry powders (1.0-1.5%) are introduced as additional raw materials. Then mixing is carried out, preparation for implementation. The resulting mixture is portioned and packaged in paper bags. Fruit and berry powders were prepared from rose hips, aronia, nettle, bananas, apples and carrots. According to microbiological studies, the degree of contamination during storage during the year corresponds to SanPiN 2.3.2.1078-01, which makes it possible to produce dry functional mixtures with fruit and berry powders for long-term storage. They can be stored in a dry, well-ventilated room in compliance with sanitary rules, with a relative humidity of 65-70% and a temperature of 18-20 °C from 0 to 12 months. It was found that during storage for 12 months. in hermetically sealed paper bags, no powder quality changes were observed. Bakery products made using these mixtures can be recommended for medical, preventive and gerontological nutrition.


2017 ◽  
Vol 726 ◽  
pp. 510-514
Author(s):  
Shi Zhen Zhao ◽  
Feng Lan Han ◽  
Gui Qun Liu ◽  
Mao Hui Li ◽  
Yu Jie Chen

By using Mn slag, Mg slag and Fly ash which comes from industrial process in Ningxia province as raw materials, the sulpoaluminate cement was prepared via sintering raw materials in a furnace. The physical and chemical characteristic of sulpoaluminate cement clinker was tested. The optimal proportion of clinkers is also determined by the results of phase composition, microstructure and hydration mechanism. The results shows that when the mixed ratio of Mn slag, Mg slag and Fly ash is 21%, 21% and 0% respectively in the raw materials and the calcination temperature is 1300 °C for 30 min, sulphoaluminate cement clinker with maximum amount of C4A3S, C2S and C4AF was prepared. Then, natural gypsum was added into the clinker powder with a ratio of 15% to make cement materials. When water to cement ratio is 0.5 and cement to sand ratio is 1:3, the cement mortar obtain a compressive strength of 22.22 MPa at 3d, 31.2 MPa at 7 d, and the flexural strength of 3.86MPa at 3d, and 4.83 MPa at 7d respectively.


2018 ◽  
Vol 68 (331) ◽  
pp. 166
Author(s):  
S. Chhaiba ◽  
M. T. Blanco-Varela ◽  
A. Diouri

For some time the cement industry has been seeking procedures to effectively lower the higher energy costs involved in cement manufacture. Timahdit oil shale and Jerada coal waste could potentially be used as alternative raw materials to produce clinker. This study explored the possibility of applying those materials to a greener use, based on the reactivity and burnability of raw mixes containing Moroccan oil shale and coal waste. The findings showed that, irrespective of particle size, oil shale mixes delivered higher reactivity than coal waste materials, although reactivity was highest in the oil shale clinker with a particle size < 45 μm. The clinkers bearing oil shale with a particle size < 90 μm or a blend of oil shale and coal waste with a size < 45 μm contained higher proportions of alite ( > 70 %).


Author(s):  
Sokhibjon Turdaliyevich Matkarimov ◽  
Anvar Abdullayevich Yusupkhodjayev ◽  
Bakhriddin Berdiyarov Berdiyarov

In article questions of development low-waste technologies of processing of steel-smelting slag are considered, gland allowing by extraction and its connections from steel-smelting slag to receive additional raw materials for production became, and the remains to use in building industry. Studying of gravitational methods of enrichment of steel-smelting slag and heat treatment the ore-fuel of pellets is the basis for work. Proceeding from it, in work modern physic-mechanical, chemical and physical and chemical methods of researches (UV-spectroscopy, electronic microscopy, the granulometric analysis) are used.


Polymers ◽  
2020 ◽  
Vol 12 (8) ◽  
pp. 1752 ◽  
Author(s):  
Aleksandra Kemona ◽  
Małgorzata Piotrowska

Growing water and land pollution, the possibility of exhaustion of raw materials and resistance of plastics to physical and chemical factors results in increasing importance of synthetic polymers waste recycling, recovery and environmentally friendly ways of disposal. Polyurethanes (PU) are a family of versatile synthetic polymers with highly diverse applications. They are class of polymers derived from the condensation of polyisocyanates and polyalcohols. This paper reports the latest developments in the field of polyurethane disposal, recycling and recovery. Various methods tested and applied in recent years have proven that the processing of PU waste can be economically and ecologically beneficial. At the moment mechanical recycling and glycolysis are the most important ones. Polyurethanes’ biological degradation is highly promising for both post-consumer and postproduction waste. It can also be applied in bioremediation of water and soil contaminated with polyurethanes. Another possibility for biological methods is the synthesis of PU materials sensitive to biological degradation. In conclusion, a high diversity of polyurethane waste types and derivation results in demand for a wide range of methods of processing. Furthermore, already existing ones appear to be enough to state that the elimination of not reprocessed polyurethane waste in the future is possible.


Author(s):  
М.Ш. Саламанова ◽  
С.А. Алиев ◽  
Р.С.-А. Муртазаева

В процессе обжига портландцементного клинкера в электрофильтрах вращающихся печей скапливается большое количество пыли, как клинкерной, так и аспирационной, поэтому рациональное использование этих продуктов, содержащих определенную долю полноценного сырьевого ресурса, является актуальной задачей индустрии цемента. В данной работе представлены результаты исследований цементной пыли, проведен энергодисперсионный и сравнительный анализ исследуемых порошков, а также приводится возможный способ утилизации цементной пыли для получения бесклинкерных цементов щелочной активации и бетонов на их основе. Разработанные рецептуры бесклинкерных вяжущих с применением отходов цементной промышленности и натриевого жидкостекольного затворителя позволят получать менее затратные, прочные и долговечные композиты, которые позволят частично заменять традиционный бетон на дорогом портландцементе. Работа выполнена в рамках исследований по реализации научного проекта 1848200001 Высококачественные бетоны с повышенными эксплуатационными свойствами на основе местного природного и техногенного сырья , получившего поддержку Российского фонда фундаментальных исследований (РФФИ). In the process of firing Portland cement clinker in electrostatic precipitators, in rotary kilns, a large amount of harmful substances, both clinker and aspiration, accumulates, therefore rational use of these products leads to certain shares of a fullfledged river resource, which are derived from industrial cement. It should be noted that the reuse of dust electrostatic precipitators is impossible. The basis for obtaining durable and more resourceefficient composites is based on modern technological methods that contribute to the improvement of technical and physicomechanical properties, with the integrated application of technogenic raw materials and liquid sodium binder. The developed clinkerfree binder formulations using the cement industry wastes and sodiumbased sludge glass will make it possible to produce less expensive, durable, and durable composites that will partially replace traditional concrete with expensive portland cement.


2018 ◽  
pp. 33-35
Author(s):  
L. I. Gerasimova ◽  
A. F. Agafonov ◽  
Т. М. Seredin

Garlic is one of the most ancient plants which the person turned to himself on advantage. The larger need for production of garlic for consumption and as raw materials for manufacture of medicinal preparations and, at last, just for use by the population as remedy for many diseases and for the preventive purposes led to the fact that bulk production of garlic in the world makes 24,836 million tons, and the area under garlic reached 1,465 million hectares. n Russia the area under garlic on all categories of farms is 28,4 thousand hectares, and production – 256,406 thousand tons. From factors influencing on the increase production of garlic, one of basic is a sort. Selection of garlic includes improvement of local grades, creation new high-yield, steady against diseases and to wreckers of grades, with the increased content of sugars, essential oils and biologically the active materials. Results of long-term researches by laboratory selection of onions cultures (VNIISSOK) on studying, assessment and selection exemplars grades of garlic winter, collected from different regions of Russia and the CIS countries, on a complex of signs are presented in article (winter hardiness, efficiency, to quality of production, resistance to wreckers and diseases).


2016 ◽  
Vol 12 (2) ◽  
pp. 352
Author(s):  
Siti Wardah

The selection of suppliers is a strategic activity, especially if the supplier will supply critical items and/ or will be used in the long term. Many factors need to be considered in the selection of suppliers. PT. Kokonako Indonesia is one of the companies of the Group are located in Medan Capella. There are weaknesses in the selection of suppliers conducted by PT. Indonesia Kokonako the decision maker for the purchase of raw materials which are not within specification diameter ≥ 10 cm. Therefore, this study aims to perform the selection of suppliers with the consideration of a more comprehensive and objective as needed. The first stage is carried out in order to represent the actual circumstances is to identify the criteria, sub-criteria, and alternatives that will be used in the selection of suppliers. There are 6 criteria, 13 subcriteria, and 4 alternatives used in the selection of suppliers for raw materials dried grated coconut. The second stage, the stage determines the method for the selection of suppliers. Based on the identification there are no dependencies between sub criteria. Therefore, the exact method used to determine the priority of suppliers to be selected is the method of analytical hierarchy process (AHP). By using the AHP, the priorities selected suppliers for raw materials are dried grated coconut and weighs 0.363 Tempuling District as a top priority. Followed by Sub Tembilahan with weights 0.268, third priority is the District Enoch with weights 0.213, and the last is the Sub Trunk Tuaka and weighs 0,157.Keywords : Selection of suppliers, Analytic Hierarchy Process (AHP)


Atlanti ◽  
2015 ◽  
Vol 25 (1) ◽  
pp. 153-161
Author(s):  
Fikrie Berisha

Modern digital archives are modern archives which in big computer devices (servers), preserve archived original document overlooking the moment is produced. Archives in Kosovo assessment of archival documents make in two directions. First; selection of classical documents (on paper) with the value to be transformed into digital documents, and second; selection of contemporary documents produced by institutions of computer and internet era. Management of these digital documents requires procedures and professional standards for its storage and processing by the archive, in order to be ready to serve researchers and interested parties. Access to digital documents should be fast, simple procedures, providing documentation from the penetration of ‘hackers’ and people badly intention. To fulfil its mission digital document should ensure and complement the appearance of the original document. Since the user does not have the option of intervention and change in the document. Should work in protect emblem, which protects the entire area of the document in the form of molten seal, which also shows the ownership of certain archive. Safety documentation and document base by external users will be able to organize, deposit and stored at three levels: Server (1) be stored (saved) archival documents for use by the applicant; Server (2) stored data of the first and simultaneously updates added by continuous processing of new documents; and Server (3) is not accessible from outside through digital network, but stored all digital archive documentation and from here there should be no often exit. In Server 3 only entered document and stored as recent bank. From there, the document will be drawn only if it is missing or damaged document on server 1 and 2.Thus, through this categorization could be provided for long time electronic documents (digital), until to new modern inventions of modern digitalization technology that would ensure the preservation of documents for the ‘real’ long-term or permanent time.


Author(s):  
S. A. Aliev ◽  
R. S.-A. Murtazayevа ◽  
M. Sh. Salamanova

Objectives In the process of firing Portland cement clinker in electrostatic precipitators, in rotary kilns, a large amount of harmful substances, both clinker and aspiration, accumulates, therefore rational use of these products leads to certain shares of a full-fledged river resource, which are derived from industrial cement. It should be noted that the reuse of dust electrostatic precipitators is impossible.Method The basis for obtaining durable and more resource-efficient composites is based on modern technological methods that contribute to the improvement of technical and physicomechanical properties, with the integrated application of technogenic raw materials and liquid sodium binder.Result The basis for obtaining durable and more resource-efficient composites is based on modern technological methods that contribute to the improvement of technical and physicomechanical properties, with the integrated application of technogenic raw materials and liquid sodium binder.Conclusion The developed clinker-free binder formulations using the cement industry wastes and sodium-based sludge glass will make it possible to produce less expensive, durable, and durable composites that will partially replace traditional concrete with expensive portland cement. 


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