Effect of Varying Wt% of TiC on Mechanical and Wear Properties of RZ5-TiC In-Situ Composite

Author(s):  
Deepak Mehra ◽  
M.M. Mahapatra ◽  
S. P. Harsha

The purpose of this article is to enhance the mechanical properties and wear resistance of the RZ5 alloy used in the aerospace application by adding TiC particles. The present study discusses processing of in-situ RZ5-TiC composite fabricated by self-propagating high temperature (S.H.S.) method and its wear behavior. The effects of TiC particle on mechanical and microstructural properties of the composite are studied. The wear test is performed by varying the sliding distance and applied load. The composite is characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDS). The results exhibited the properties like strength and hardness of RZ5-10wt%TiC composite has been increased considerably, while grain size is decreased as compared to the RZ5 alloy. The fractography indicated mixed mode (quasi-cleavage and ductile feature) failure of the composites. The wear results showed improvement in wear resistance of the composite. The FESEM showed dominate wear mechanisms are abrasion, ploughing grooves.

2012 ◽  
Vol 472-475 ◽  
pp. 2779-2782 ◽  
Author(s):  
Jing Wang ◽  
Si Jing Fu ◽  
Bing Hua Jiang ◽  
Yi San Wang

(Ti,W)C particles reinforced Fe-based surface composite coatings were fabricated by in-situ synthesis and powder metallurgy route. The microstructure, interface and wear properties were investigated by X-ray diffraction, scanning electron microscopy and dry sliding wear test. The results show that (Ti,W)C carbides form via in situ reaction between titanium, ferrotungsten and graphite. The morphology of (Ti,W)C is mainly rectangular form. The interface between (Ti,W)C and iron matrix is found to be free from cracks and deleterious phases. The coating reinforced by (Ti,W)C particles possesses higher wear resistance than that of the substrate.


2005 ◽  
Vol 20 (5) ◽  
pp. 1122-1130 ◽  
Author(s):  
Y.X. Yin ◽  
H.M. Wang

Wear-resistant Cu-based solid-solution-toughened Cr5Si3/CrSi metal silicide alloy with a microstructure consisting of predominantly the dual-phase primary dendrites with a Cr5Si3 core encapsulated by CrSi phase and a small amount of interdendritic Cu-based solid solution (Cuss) was designed and fabricated by the laser melting process using Cr–Si–Cu elemental powder blends as the precursor materials. The microstructure of the Cuss-toughened Cr5Si3/CrSi metal silicide alloy was characterized by optical microscopy, powder x-ray diffraction, and energy dispersive spectroscopy. The Cuss-toughened silicide alloys have excellent wear resistance and low coefficient of friction under room temperature dry sliding wear test conditions with hardened 0.45% C carbon steel as the sliding–mating counterpart.


2019 ◽  
Vol 26 (07) ◽  
pp. 1850217 ◽  
Author(s):  
O. ÇOMAKLI ◽  
A. F. YETIM ◽  
B. KARACA ◽  
A. ÇELIK

The 31CrMoV9 steels were plasma nitrided under different gas mixture ratios to investigate an influence of nitrogen amount on wear behavior. The structure, mechanical and tribological behavior of untreated and nitrided 31CrMoV9 steels were analyzed with X-ray diffraction (XRD), scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDS), microhardness device, 3D profilometer and pin-on-disk wear tester. The analysis outcomes displayed that the compound layer consists of nitride phases (Fe2N, Fe3N, Fe4N and CrN). Additionally, the thickness of the compound layers, surface hardness and roughness increased with increasing nitrogen amount in the gas mixture. The highest friction coefficient value was obtained at nitrogen amount of 50%, but the lowest value was seen at nitrogen amount of 6%. It was observed that wear resistance of 31CrMoV9 steel improved after plasma nitriding, and the best wear resistance was also obtained from plasma nitrided sample at the gas mixture of 94% H[Formula: see text]% N2.


2020 ◽  
Vol 54 (30) ◽  
pp. 4921-4928
Author(s):  
A Mohamed ◽  
MM Mohammed ◽  
AF Ibrahim ◽  
Omyma A El-Kady

In this study, copper powder was reinforced with different weight percentages of Al2O3 particles (0, 5, 10, and 15 wt.% Al2O3 coated Ag) to produce Cu-Al2O3 composites by mechanical alloying and uniaxial cold pressing/sintering route. Electro-less deposition was used to coat Al2O3 particles with Ag. The microstructure of the consolidated samples was investigated by X-ray diffraction (XRD), scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDX) elemental mapping. The porosity, microhardness, and wear behavior of the consolidated samples were also investigated as a function of Al2O3 content. The EDX mapping images reveal that the Al2O3 reinforcement particles were homogeneously distributed into the Cu matrix. Microstructural analysis shows that the addition of Al2O3 coated Ag particles improves density of the composites coating. SEM micrographs result shows that slight porosities exist in the composites produced. Furthermore, the average hardness of the composite coatings varies from 72.3 to 187.6 HV as Al2O3 content increases from 0 to 15 wt.%. The wear test results showed that the composite with higher Al2O3 content 15 wt.% showed the best wear resistance.


2011 ◽  
Vol 415-417 ◽  
pp. 170-173
Author(s):  
Jing Wang ◽  
Si Jing Fu ◽  
Yi Chao Ding ◽  
Yi San Wang

A wear resistant TiC-Cr7C3/Fe surface composite was produced by cast technique and in-situ synthesis technique. The microstructure and dry-sliding wear behavior of the surface composite was investigated using scanning electron microscope(SEM), X-ray diffraction(XRD) and MM-200 wear test machine. The results show that the surface composite consists of TiC and Cr7C3as the reinforcing phase, α-Fe and γ-Fe as the matrix. The surface composite has excellent wear-resistance under dry-sliding wear test condition with heavy loads.


2020 ◽  
pp. 2050046
Author(s):  
TIANWEI YANG ◽  
ZHAOHUI WANG ◽  
SHIHAI TAN ◽  
FU GUO

To increase the strength and wear resistance of material surfaces, various combinations of B4C and 80TiFe powder were mixed into a Fe60 self-fluxing alloy powder; the composite coatings reinforced by TiB2–TiC were successfully prepared on Q235 steel surfaces by laser cladding. Scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), and X-ray diffraction (XRD) were used to study the microstructure and chemical and phase composition. Microhardness and wear testers were used to investigate the mechanical properties. The results show that the interfaces of composite coatings and substrate materials are excellent for metallurgical bonding. The block-like TiB2 particles and flower-like TiC particles are uniformly distributed in the cladding coating. When the mass fraction of the mixed powder is 30%, the average microhardness of the coating is approximately 1100 HV[Formula: see text], which is 50% higher than that without the mixed powder, and demonstrates the best wear with a performance twice as better as that of the substrate.


2011 ◽  
Vol 46 (13) ◽  
pp. 1521-1534 ◽  
Author(s):  
H Kaftelen ◽  
ML Öveçoğlu

Elemental aluminum (Al) powders reinforced with 1–10 wt% of ultra-dispersed nanodiamond (UDD) powders were ball-milled in a SpexTM Mixer/Mill between 0 and 120 min followed by consolidation and sintering. X-ray diffraction analyses on the ball-milled powders revealed only α-Al peaks, whereas Al4C3 phase was identified along with α-Al in all sintered composites. Increasing the addition of nanodiamond to Al-matrix resulted in improved hardness of both ball-milled and sintered composites. The wear resistances of the Al-UDD composites were significantly improved with increasing UDD contents. Under similar load and sliding conditions, the wear resistance of Al matrix composite containing 10 wt% nanodiamond enhances about 40 times when compared with unreinforced aluminum.


2010 ◽  
Vol 443 ◽  
pp. 469-474 ◽  
Author(s):  
Mohd Hamdi Bin Abdul Shukor ◽  
J.A. Toque ◽  
A. Ide-Ektessabi

Wear resistance is an important mechanical property expected from coatings intended for any type of applications. Understanding of this quantity is very practical because in real situations, coatings are subjected to repeating loads experienced not in a gradual orderly fashion but abruptly and indeterminately. This study looked into the wear characteristic and adhesion behavior of calcium phosphate, a known bioceramics, and hopes to provide better understanding of these properties. Radio frequency-magnetron sputtering (RF-MS) was used to deposit thin film (CaP) on glass. The coatings were subjected to single-pass microscratch and multi-pass wear test while monitoring the depth, load and displacement in situ. The results have shown that the changes in the surface topography can give an indication of the wear resistance of CaP. Coatings with good adherence to the substrate have shown less alteration of its surface roughness, measured in terms of Ra values, even after several scratch passes. The study on the different parameters revealed that deposition time is the most influential factor in CaP wear behavior. This was attributed to its correlation with coating thickness. Analysis of variance (ANOVA) also suggested that the other sputtering parameters studied in the experiments (argon pressure and RF power) did not have very significant effect on the wear pattern of the CaP thin films.


2020 ◽  
Vol 5 (9) ◽  
pp. 1089-1096
Author(s):  
Omar Alvarez ◽  
Carlos Valdés ◽  
Arturo Barba ◽  
Rafael González ◽  
Raúl Valdéz ◽  
...  

It has been developed a thermochemical process that has been applied on copper alloys: brass and bronze, using pure zinc powder, obtaining a zinc-rich wear protective coating. The layers obtained by a diffusion process, on brass (alloy C36000) and bronze specimens (alloy SAE 62), were characterized using a scanning electron microscope, EDAX microanalysis, Vickers microhardness, X-Ray diffraction analysis, and sliding wear test. The chemical analysis showed a layer composition of 62 % Zn and 38 % Cu, on average. The microhardness for thermochemical treated brass was 496HV and 598HV for bronze; thus, a microhardness increase for brass is 468% and 532% for bronze. It was made an X-Ray diffraction analysis, confirming the results obtained with the chemical analysis and crystalline structure for coating. It showed the presence of Cu64Zn36 and Cu5Zn8 phases. The wear tests demonstrated that treated specimens show better wear resistance than non-protected specimens.


2004 ◽  
Vol 126 (2) ◽  
pp. 204-212 ◽  
Author(s):  
Rong Liu ◽  
Matthew X. Yao ◽  
Xijia Wu

Two cobalt-based superalloys containing 1.6% and 2% carbon respectively were studied, with the emphasis on the influence of the carbon content on their microstructures, wear resistance, and mechanical properties. Phase formation and transformation in the microstructures were analyzed using metallographic, X-ray diffraction, and differential scanning calorimetry techniques. Wear resistance, tensile and fatigue behaviors of the alloys were investigated on a pin-on-disc tribometer, MTS machine and rotating-bending machine, respectively. It is found that the wear resistance was increased significantly with the carbon content. The mechanical properties of the alloys are also influenced by the carbon content, but the impact is not so significant as on the wear resistance. It was observed that the carbon content increased the yielding strength and fatigue strength, but decreased the fracture stress and fracture strain.


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