Effect of Drawing Tubes without Interoperation Recrystallization Annealing on the Orientation of Boundaries Grain - Orthogonal Direction

2013 ◽  
Vol 811 ◽  
pp. 104-107 ◽  
Author(s):  
Martin Ridzoň ◽  
Jozef Bílik ◽  
Anna Závacká

The term cold-drawing of tubes refers to forming when the final material (a tube) is formed in a pipe bell and its vertical cross-section is smaller, the tube wall is thinner or thicker and its length is greater. Steel is most commonly the final material. The forming proceeds in a few draws which depend on the final tube dimension. The selection of relative reduction for particular diameters plays an important role because an unbalanced reduction causes stress, and therefore also deformation or cracks during drawing. The technological parameters are: rolling temperature, de-burring of tube ends, the reduction, which determines the dimensions of the forming tools, the optimal chemical modification, the speed of forming on the drawbenches, and the method of tube drawing.

2021 ◽  
Vol 9 (10) ◽  
pp. 680-689
Author(s):  
Omer Beganovic ◽  
◽  
Belma Fakic ◽  
Branka Muminovic ◽  
◽  
...  

Additional strengthening of superalloy N07080 described in this work was achieved by warm rolling. Control of the ratio of strength and ductile properties of the superalloy is possible by appropriate selection of the amount of warm deformation and the appropriate selection of the partial recrystallization temperature. In addition, recrystallization annealing makes it possible to equalize the grain size across the cross section of the warm rolled bars, which before recrystallization differ significantly in size in the central and peripheral parts of the bars.


2017 ◽  
Vol 891 ◽  
pp. 51-54
Author(s):  
Martin Ridzoň ◽  
Maroš Martinkovič ◽  
Milan Mojžiš ◽  
Ján Turňa ◽  
Lucia Domovcová ◽  
...  

Cold drawing of steel tubes refers to a forming operation where a precision steel tube is being formed in a die while reducing tube cross-section, altering the wall thickness and making the final tube much longer than the original hollow. The forming itself takes several drawing passes (a.k.a. draws) depending on the final tube dimension requested. The selection of relative reduction for a particular tube diameter plays an important role because an excessive reduction during drawing causes stresses that induce substantial plastic deformation, eventually leading to cracking. In this paper we evaluate the effect of selected reductions on the longitudinal grain boundary orientation in cold drawn tubes, taking tube sample measurements and making necessary calculations of grain boundary orientation in selected planes.


Materials ◽  
2021 ◽  
Vol 14 (4) ◽  
pp. 764
Author(s):  
Jarosław Bartnicki ◽  
Yingxiang Xia ◽  
Xuedao Shu

The paper presents chosen aspects of the skew rolling process of hollow stepped products with the use of a skew rolling mill designed and manufactured at the Lublin University of Technology. This machine is characterized by the numerical control of spacing between the working rolls and the sequence of the gripper axial movement, which allows for the individual programming of the obtained shapes of parts such as stepped axles and shafts. The length of these zones and the values of possibly realizable cross-section reduction and obtained outlines are the subject of this research paper. The chosen results regarding the influence of the technological parameters used on the course of the process are shown in the present study. Numerical modelling using the finite element method in Simufact Forming, as well as the results of experimental tests performed in a skew rolling mill, were applied in the conducted research. The work takes into account the influence of cross-section reduction of the hollow parts and the feed rate per rotation on the metal flow mechanisms in the skew rolling process. The presented results concern the obtained dimensional deviations and changes in the wall thickness determining the proper choice of technological parameters for hollow parts formed by the skew rolling method. Knowledge about the cause of the occurrence of these limitations is very important for the development of this technology and the choice of the process parameters.


2019 ◽  
Vol 140 ◽  
pp. 02004
Author(s):  
Aleksey Ignatov ◽  
Rustam Subkhankulov

Numerous studies in application of modern composite materials show that their advantages can be successfully implemented in manufacturing «smart» products. This study proposes an improved technological method of manufacturing multilayer environmentally friendly products with a variable cross section, which allows us to expand the possibilities of using modern polymer composite materials (PCM). The technology allows manufacturing products of the most complex geometric shapes, such as wind turbine blades. The aim of the study is the technological support of engineering production in the manufacture of multilayer products of variable cross section made from PCM. Scientific novelty consists in identifying the patterns of implementation and management of the manufacturing process of multilayer products of variable cross-section, and establishing the influence of structural and technological parameters of the manufacturing process on their operational characteristics. The relationship between the pressure of a hot directed air stream and the volume fraction of pores in the hardened material of a multilayer composite product with a variable cross section during layer-by-layer application is investigated. During the study, fundamental and applied principles of mechanical engineering technology, material resistance, adhesion theory, mathematical statistics tools and software were used to process the results of the experiment. Based on the results of laboratory studies, a methodology has been developed for effective prediction of pore content in the manufacturing of composite products. The introduction of the presented technology and the corresponding original methodology into production will reduce the complexity and energy costs of manufacturing composite products, improve their quality and reduce the impact of toxic components from composite materials on workers.


2005 ◽  
Vol 483-485 ◽  
pp. 225-228 ◽  
Author(s):  
Didier Chaussende ◽  
Laurence Latu-Romain ◽  
Laurent Auvray ◽  
M. Ucar ◽  
Michel Pons ◽  
...  

Thick (111) oriented β-SiC layers have been grown by hetero-epitaxy on a (0001) a-SiC substrate with the Continuous Feed-Physical Vapour Transport (CF-PVT) method. The growth rate was 68 µm/h at a pressure of 2 torr and a temperature of 1950°C. The nucleation step of the β-SiC layer during the heating up of the process was studied in order to manage first the a to b heteropolytypic transition and second the selection of the b-SiC orientation. With a adapted seeding stage, we grew a 0.4mm thick layer almost free of Double Positioning Boundaries on a 30mm diameter sample. First observations of the layer by cross-polarised optical Microscopy are presented both in planar view and in cross section geometry.


2020 ◽  
Vol 4 (157) ◽  
pp. 7-11
Author(s):  
V. Zhvan ◽  
V. Donenko ◽  
S. Kulish ◽  
A. Taran

The article is devoted to the effective analysis of trench and trenchless pipeline laying technologies. In the course of the work, an analytical review of pipeline assembly was performed, the main technological parameters, the scope of each method, and their advantages and disadvantages were determined. List of considered pipeline laying methods: trenching, horizontal directional drilling, mechanical puncture, hydraulic puncture, microtunneling and punching. The article analyzes the classical trench method and the most widely used trenchless ones: horizontal directional drilling; mechanical puncture; hydraulic puncture; microtunneling; punching. Each of these methods has several advantages and disadvantages. The choice of the optimal method of laying the pipeline depends on many factors: the physical and mechanical properties of soils and hydrogeological conditions, the length and diameter of the pipeline, the presence of other communications, buildings and structures, as well as the budget that customers have. Work time is the last deciding factor. Based on the results of the analysis of pipeline laying technologies and expert survey of construction industry experts, the cost table of each method was compiled, outlining the main characteristics of the technology: length of pipeline, speed of work, scope, cost, and the advantages and disadvantages of each of the considered methods. The conclusions about the use of each of the pipeline laying methods were made. Each of the methods has its advantages and disadvantages, so to choose the method of work it is necessary to conduct a comprehensive assessment of technological parameters, cost, scope and timing of work. The cost of lay-ing the pipeline consists of the following factors: conducting research; selection of diameter and determination of pipeline length; choice of laying method and equipment necessary for the works; selection of equipment, shut-off and control equipment and other materials arranged on the pipeline; terms of performance of works. Taking into account these factors, an estimate is made, which determines the cost of installation of a particular pipeline. After the analysis, we can conclude that among the methods of trenchless laying of pipelines can be identi-fied horizontally directional drilling, it is this method of laying the pipeline will be appropriate to use for our region. The drilling technique allows to carry out pipelines under obstacles, to pull long segments of networks, to repair site damage. This method is universal and can be used in almost any environment. Keywords: trenches, horizontal directional drilling, mechanical puncture, hydraulic piercing, microtunnelling, punching, pipeline.


Author(s):  
S. I. Lazarev ◽  
O. V. Lomakina ◽  
V. E. Bulanov ◽  
I. V. Khorokhorina

The paper considers works on methods for calculating design and technological parameters, design of membrane equipment, research of technological features of membrane devices, selection of design schemes, methods for calculating strength and stiffness. A method has been developed for calculating mechanical loads and determining the thickness of plates and toroidal shells of a membrane apparatus of the combined type, which makes it possible to assess the strength properties of apparatus of this class. An example of a calculation, which makes it possible to assess the adequacy of the application of this technique to devices of the combined type, is given.


Author(s):  
S. Yu. Bulatov ◽  
V. N. Nechaev ◽  
A. G. Sergeev

Feed production, feeding of animals and poultry is an integral part of animal husbandry and poultry farming. Proper feeding of animals and poultry, which implies the making of an optimal diet with the input of useful premixes and vitamins, can increase their productivity. In Russia the predominant type of feeding is complete feed, which includes compound feed. Regardless of the type of feed in the process of its production, it is necessary to observe the proportions of its components. Dispensers are used for dosing, which depending on the purpose, are divided into mass and volume. We have made an attempt to generalize, systematize and implement the accumulated experience in the form of a scheme that allows us to understand the principle of operation of modern systems for dosing feed components, in which augers are used as feeding mechanisms. The purpose of the research was to build a scheme for selecting parameters and develop a methodology for studying the dosage system of feed components based on it. The results of the analysis of intellectual property protection documents and scientifi c works in the fi eld of dosing have been used to make a scheme for selecting parameters of the feed components dosing system. The results of observations on the operation of the developed system under production conditions and design features have been also taken into account. As a result of the research developed the scheme of selection of the operating parameters of the dosing system, revealed its shortcomings in the form of lower dosing accuracy with the decrease in the mass of the weighed components and the long search settings when composing the new diet. The methods have been developed to address the identifi ed defi ciencies in the determination of limit values of technological parameters.


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