Crashworthiness of a Truck Cabin using Finite Element Simulation

Author(s):  
N.K. Mishra ◽  
S.K. Pradhan.

A crash test is a form of destructive testing in order to ensure safe design in case of an impact or collision. These impact tests are carried out to understand a components structural behaviour and its response under different collision conditions. But it is not always economical to destroy a specimen to ensure its safety, especially in case of small scale production. Moreover actual crash testing in different conditions requires high resources and time. Crash simulation is very popular now a days because it is a virtual representation of a destructive crash test of a vehicle using a computer simulation in order to examine the level of safety of the vehicle and its occupants in different conditions like collision velocity, collision direction, colliding object, material and number of component of colliding object etc and hence saves the time and cost. Data obtained from a crash simulation indicate the capability of the vehicle body to protect the vehicle occupants during a collision against injury. In this study a FE crash analysis of commercial truck cabin in two different cases (Bare cabin and loaded cabin) using Finite Element Approach (FEA) is focused. Crash analysis of truck cab is performed using FEA in order to predict the design parameters for minimization harm to the occupants of the vehicle. A bare truck cabin and a rigid wall were used to simulate crash conditions with different crashing velocity and impact angles. CATIA V5R20 CAD software is used for the modeling of the selected cabin components followed by FE meshing through Hypermesh and then analysis is done using LS-DYNA by setting the boundary conditions, material properties etc. appropriately.

Author(s):  
Xiaodong Tang

Weld failure/separation in vehicle body structures subjected to impact condition may results in component instability and thus reduced energy absorption. A new finite element method has been developed for modeling the behavior of spot welds in elastic, plastic and separation stages. This method can be used to simulate weld failure in vehicle crash analysis using a failure formulation derived from coupon test results. It is a generalized method and is intended to be applicable to any combination of the weld design parameters such as thickness, materials, coating and impact speed. The method has been validated on the crash tests on straight and S-type rails with a hat section. The CAE prediction based on the modeling procedure correlates well with the test results for all the rail crush cases. The welds are modeled using the beam-type spring element with the newly developed weld damage parameters. The baseline curves for the spring element and the detailed projection equations developed are provided in this paper. The presented method and major effect curves from the testing can also benefit the spot weld design and specification development.


2015 ◽  
Vol 751 ◽  
pp. 222-227 ◽  
Author(s):  
Woo Young Jung ◽  
Myung Hyun Noh ◽  
Sang Youl Lee

A finite element simulation study was performed to gain the theoretical head impact velocity about the crash test details. Accuracy of the simulation was verified using qualitative and quantitative comparisons. Based on in-depth examination of crash simulation recordings, energy distributions occurred in the barrier against the car are determined. In this paper, the existing finite element crash analysis of barriers using the LS-DYNA program is further extended to study the dynamic response of the barrier with module structures connected by anchor bolt inserted through concrete bridge decks. The numerical results for various parameters are verified by comparing different models with or without the high strength steel such as HS800.


Author(s):  
Lý Hùng Anh ◽  
Dinh Bao Nguyen ◽  
Anh Huy Nguyen

Crash test simulation using finite-element method is more and more popular in the automobile industry because of its feasibility and cost saving. The majority of finite element dummy models used in crash simulation are built based on anthropometrical and biomechanical data of the USA and European bodies. Thus, it is necessary to develop a scaling algorithm to scale a reference dummy size into a desired one without rebuilding the entire model. In this paper, the Hybrid III dummy model provided by LS-DYNA software is scaled to suit Vietnamese biomechanical characteristics. Then a standard criterion for head injuries called HIC is introduced. In addition, the Hybrid III dummy model is validated by comparing experimental data with simulation results obtained from computer model.


2021 ◽  
pp. 177-220
Author(s):  
Ali Kasaei ◽  
Nuraini Abdul Aziz ◽  
Aidin Delgoshaei ◽  
Suraya Mohd Tahir ◽  
Alireza Rezanoori

In this research, crash test results from CNG locating method optimization approach for crashworthiness and testing its safety are presented. The locating process is based on principal energy considerations inspired from the current design process in passenger vehicle design development. The potential of the vehicle concept to absorb kinetic energy can be estimated at the very beginning of the design process by the free crash lengths in the different areas of the vehicle and estimates of average forces required in the specific segment and parts of the car body at particular crash phases. Based on the basic principle of vehicle crash analysis using the finite element method, a passenger VAN finite element model was selected to simulate the front and side rear collision test of the VAN, therefore the LS-DYNA software is adopted to calculate the deformation of the car and the acceleration time history curves during the crashing process; the anti-impact capability of the vehicle is evaluated from this simulation. It is important to determine appropriate force distributions and the corresponding loads paths through the whole structure for all relevant crash load in dedicated crash test cases. The results demonstrate that the improvement of local structure and location for the required CNG tanks in safe locations in vehicle chassis can promote the crashworthiness of the car, but the further improvement needs a major change of the vehicle structure. The outcomes are interpreted by using LS-PREPOST to analyze the energy absorption characteristics during crash for different cases at a velocity of 50km/h the duration of 12ms. The result analysis was necessary to derive distinct deformation phases characteristic and following that, the essential crash elements are compared with and without CNG tanks installation in each crash case. At last, the conclusion determines the proposed tank locating model in the selected passenger VAN is within the safe range of crash analysis standards.


2020 ◽  
Vol 9 (2) ◽  
Author(s):  
Bùi Thị Bích Lan

In Vietnam, the construction of hydropower projects has contributed significantly in the cause of industrialization and modernization of the country. The place where hydropower projects are built is mostly inhabited by ethnic minorities - communities that rely primarily on land, a very important source of livelihood security. In the context of the lack of common productive land in resettlement areas, the orientation for agricultural production is to promote indigenous knowledge combined with increasing scientific and technical application; shifting from small-scale production practices to large-scale commodity production. However, the research results of this article show that many obstacles in the transition process are being posed such as limitations on natural resources, traditional production thinking or the suitability and effectiveness of scientific - technical application models. When agricultural production does not ensure food security, a number of implications for people’s lives are increasingly evident, such as poverty, preserving cultural identity, social relations and resource protection. Since then, it has set the role of the State in researching and building appropriate agricultural production models to exploit local strengths and ensure sustainability.


Author(s):  
Hariyadi DM ◽  
Athiyah U ◽  
Hendradi E ◽  
Rosita N ◽  
Erawati T ◽  
...  

The prevention of Diabetic Mellitus (DM) and its complications is the main aim of this study, in addition to the training of lotion foot care application and the development of small scale industry. The research team delivered knowledge in the form of training on Diabetic Mellitus, healthy food, treatment and prevention of complications, and small-scale production of cosmetic products. The aim of this study was to determine the correlation between training on diabetic and lotion foot care application as preventive measures against diabetic complications on the patient's blood glucose levels in the community of residents in Banyuurip Jaya, Surabaya. It was expected from this training that the knowledge of the residents increases and people living with diabetic undergo lifestyle changes and therefore blood sugar levels can be controlled. The parameters measured in this research were blood glucose levels, the anti diabetic drug types consumed, and compliance on diabetics. This study used the data taken from 60 patients with DM over a period of one month. Questionnaires and log books was used to retrieve data and changes in blood glucose levels in diabetic patients. The results showed the demographic data of patients with type 2 diabetic of 85% female and 15% male, with the range of patients aged of 61-70 years of 46.67% and had history of diabetic (90%). The history of drugs consumed by respondents was anti diabetic drugs such as metformin (40%), glimepiride (33.37%) and insulin (6.67%). In addition, the increased knowledge of DM patients after being given the training compared to before training was shown in several questions in the questionnaire. A statistical analysis using t-test analyzed a correlation between training provided in order to enhance understanding of the patient, as well as correlation with blood glucose levels. A paired T-test showed that there was a relationship between the knowledge of trainees before and after training (p less than 0.05). An interesting result was that there was no relationship between blood glucose levels before and after training provided (p> 0.05).


2014 ◽  
Vol 955-959 ◽  
pp. 3393-3399 ◽  
Author(s):  
Wei Zheng ◽  
Yan Ming Yang ◽  
Yun Long Li ◽  
Jian Qiu Zheng

The process technique and design parameters of project of Solar Ozonic Ecological Sewage Treatment Plant (short for SOESTP) which consists of anaerobic reactor, horizontal subsurface flow (HSSF) constructed wetlands(CWs) and the combination of solar power and ozone disinfection are described, the paper further examines the removal efficiency for treating rural domestic sewage, running expense and recycling ability of product water. The results show that the average percentage removal values of CODcr,BOD5,SS,TN,NH3-N,TP range from 95.6% to 98.0%, 96.0% to 98.7%, 93.1% to 96.1%, 97.0% to 98.9%, 96.9% to 99.5%, 98.2% to 99.6%, respectively, the reduction of fecal coliform (FC) reaches 99.9%, the effluent quality meets the first level A criteria specified in Discharge Standard of Pollutants for Municipal Wastewater Treatment Plant(GB18918-2002). The running cost of SOESTP is 0.063yuan/ m3, saves much more than traditional sewage treatment, and the ozone water obtained from the reservoir will be an ideal choice for disinfection .The system has characteristics of easy manipulation, low operating cost, achieving advanced water, energy conservation and environment protection, is thought to be very suitable for use as the promotion of rural small - scale sewage treatment.


2021 ◽  
pp. 107754632199759
Author(s):  
Jianchun Yao ◽  
Mohammad Fard ◽  
John L Davy ◽  
Kazuhito Kato

Industry is moving towards more data-oriented design and analyses to solve complex analytical problems. Solving complex and large finite element models is still challenging and requires high computational time and resources. Here, a modular method is presented to predict the transmission of vehicle body vibration to the occupants’ body by combining the numerical transfer matrices of the subsystems. The transfer matrices of the subsystems are presented in the form of data which is sourced from either physical tests or finite element models. The structural dynamics of the vehicle body is represented using a transfer matrix at each of the seat mounting points in three triaxial (X–Y–Z) orientations. The proposed method provides an accurate estimation of the transmission of the vehicle body vibration to the seat frame and the seated occupant. This method allows the combination of conventional finite element analytical model data and the experimental data of subsystems to accurately predict the dynamic performance of the complex structure. The numerical transfer matrices can also be the subject of machine learning for various applications such as for the prediction of the vibration discomfort of the occupant with different seat and foam designs and with different physical characteristics of the occupant body.


2021 ◽  
Vol 4 ◽  
pp. 100153
Author(s):  
Armel Gougbedji ◽  
Pamphile Agbohessou ◽  
Philippe A. Lalèyè ◽  
Frédéric Francis ◽  
Rudy Caparros Megido

Micromachines ◽  
2021 ◽  
Vol 12 (3) ◽  
pp. 295
Author(s):  
Pao-Hsiung Wang ◽  
Yu-Wei Huang ◽  
Kuo-Ning Chiang

The development of fan-out packaging technology for fine-pitch and high-pin-count applications is a hot topic in semiconductor research. To reduce the package footprint and improve system performance, many applications have adopted packaging-on-packaging (PoP) architecture. Given its inherent characteristics, glass is a good material for high-speed transmission applications. Therefore, this study proposes a fan-out wafer-level packaging (FO-WLP) with glass substrate-type PoP. The reliability life of the proposed FO-WLP was evaluated under thermal cycling conditions through finite element simulations and empirical calculations. Considering the simulation processing time and consistency with the experimentally obtained mean time to failure (MTTF) of the packaging, both two- and three-dimensional finite element models were developed with appropriate mechanical theories, and were verified to have similar MTTFs. Next, the FO-WLP structure was optimized by simulating various design parameters. The coefficient of thermal expansion of the glass substrate exerted the strongest effect on the reliability life under thermal cycling loading. In addition, the upper and lower pad thicknesses and the buffer layer thickness significantly affected the reliability life of both the FO-WLP and the FO-WLP-type PoP.


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